Efficient injection mold for air conditioner accessories
By designing the hoisting mechanism and discharge components in the injection mold of air conditioning accessories, the problem of low convenience of taking out the injection molded finished products is solved, and efficient and safe removal of the injection molded finished products is achieved.
Patent Information
- Application Number
- CN202421212818.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Existing air conditioning accessories injection molds have low convenience when removing the finished injection molding, resulting in inconvenient removal process.
An efficient injection mold for air conditioning accessories is designed. By setting up a hoisting mechanism and unloading assembly, the moving mold drives the carrier plate to move upward to remove the injection molded product, and works together through sensors and cylinders to improve the convenience of taking out the injection molded product.
It realizes convenient removal of injection-molded finished products, improves production efficiency, and ensures the safety of material extraction through a stable structure.
Smart Images

Figure CN222610332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, in particular to a high-efficiency injection mold for air-conditioning accessories. Background Art
[0002] The accessories on the inner and outer shell of the air conditioner are mainly made by injection mold production. The injection mold is a mold used for injection molding process, usually composed of a movable mold, a fixed mold and a mold core. After the movable mold and the fixed mold are closed, the molten material is injected into the cavity of the movable mold and the fixed mold. When the material is fixed, the air conditioner accessories are formed.
[0003] After searching, the patent with publication number CN 216182366U discloses a high-efficiency injection mold for air-conditioning accessories, including a mold base, a mold groove opened in the middle position of the upper surface of the mold base, an upper mold plate attached to the upper surface of the mold base, sealing baffles attached to the left and right sides of the center position of the lower surface of the upper mold plate, a hydraulic component fixedly connected at the center of the upper surface of the mold base, a load-bearing frame fixedly connected to the upper surface of the hydraulic component, a glue injection hole fixedly connected through the left side of the upper surface of the mold base, and a carrier plate slidably connected to the inner wall of the mold groove; in the utility model, through the arrangement of the connecting block 2, the spring, the connecting block 1, the traction rod and the carrier plate, the linear force can be applied to the finished injection product during the demoulding process to avoid damage to the finished product due to excessive demoulding speed, and the arrangement of the U-shaped strip, the U-shaped through groove and the strip groove can shorten the cooling speed of the mold base, the upper mold plate and the finished injection product, which is beneficial to improving production efficiency.
[0004] In the above patent, the upper mold plate drives the connecting block 2 to move upward, the connecting block 2 drives the spring to move upward, the elastic force of the spring drives the connecting block 1 to move upward, the connecting block 1 drives the traction rod to move upward, the traction rod drives the carrier plate to move upward, the carrier plate pushes the injection molded product upward, and the injection molded product is taken out. During the removal process, since the left and right positions of the injection molded product are hindered by springs and the distance between the top of the injection molded product and the upper mold plate is small, the injection molded product can only be taken out from the side of the carrier plate at this time, and the convenience of taking out the injection molded product is low. Therefore, the present application provides a high-efficiency injection mold for air-conditioning accessories to meet the needs. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a high-efficiency injection mold for air-conditioning accessories to solve the problem of low convenience in taking out the injection molded product from the mold proposed in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an efficient injection mold for air-conditioning accessories, comprising a movable mold and a fixed mold, the movable mold is arranged on the top of the fixed mold, a support seat is fixed at the bottom of the fixed mold, a bracket is fixed to the side of the fixed mold, a hydraulic cylinder is fixed on the bracket, the end of the hydraulic cylinder passes through the bracket and is fixed to the top of the movable mold, a loading plate is arranged inside the fixed mold, and also includes: a lifting mechanism, the lifting mechanism includes a push rod passing through the bottom of the fixed mold, the top of the push rod is fixed to the bottom of the loading plate, a connecting frame is fixed to the side of the movable mold, the bottom of the connecting frame is movably sleeved on the surface of the push rod, and a ring is fixedly sleeved on the surface of the push rod.
[0007] Preferably, a circular plate is fixed to the bottom of the push rod, and the connecting frame can be movably fitted with the top of the circular plate.
[0008] Preferably, a triangular plate is fixed on the surface of the connecting frame at a corner position.
[0009] Preferably, there are two connecting frames in total, and an X-shaped connecting rod is fixedly connected between the two connecting frames.
[0010] Preferably, a discharge assembly is provided on the side of the fixed mold, and the discharge assembly includes a support plate, a cylinder is fixed on the top of the support plate through a mounting seat, a sensor is inlaid on the top of the ring, and the sensor is electrically connected to the cylinder.
[0011] Preferably, a push plate is fixed to the end of the cylinder, the angle between the push plate and the cylinder is ninety degrees, and the push plate is provided with anti-slip stripes on a side away from the cylinder.
[0012] Preferably, a reinforcement plate is fixed to the bottom of the support plate, and the side surface of the reinforcement plate is fixedly connected to the side surface of the fixed mold.
[0013] Preferably, triangular through holes are provided on the surface of the reinforcement plate.
[0014] Compared with the prior art, the utility model has at least the following beneficial effects: in the above scheme, by setting up a lifting mechanism, when the movable mold moves upward, the movable mold drives the connecting frame to move upward, the connecting frame drives the ejector rod to move upward, the top of the ejector rod drives the loading plate to move upward, the ejector rod is located at the bottom of the loading plate, when taking out the injection molded product, there are no obstacles on the left and right of the injection molded product, the injection molded product can be directly taken out from the side of the loading plate, and the distance between the injection molded product and the movable mold is larger, the injection molded product is more convenient to take out, and the ejector rod is rigidly supported on the bottom of the loading plate, the ejector rod supports the loading plate more stably, the loading plate will not shake when taking out the injection molded product, and the material taking is safer.
[0015] By setting up the unloading component, when the carrier plate pushes the injection molded product upward, the top of the ring fits against the bottom of the fixed mold, and the sensor contacts the bottom of the fixed mold. After the sensor contacts the fixed mold, it will send a signal to the central processor. After the central processor processes the signal, it sends an instruction to start the cylinder. After the cylinder is started, it drives the push plate to move. The push plate will contact the injection molded product and move the injection molded product outward a part, and then the injection molded product is directly pulled out from the side of the fixed mold, thereby further improving the convenience of taking out the injection molded product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0017] Figure 1 It is a three-dimensional structural diagram of the movable mold and the fixed mold in the mold closing state;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the unloading component;
[0019] Figure 3 It is a schematic diagram of the cutaway three-dimensional structure of the moving mold;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the jacking mechanism.
[0021] [Reference Signs]
[0022] 1. Support seat; 2. Moving mold; 3. Fixed mold; 4. Hydraulic cylinder; 5. Loading plate; 6. Bracket; 7. Lifting mechanism; 71. Connecting frame; 72. Push rod; 73. Ring; 74. Round plate; 75. Triangular plate; 76. X-shaped connecting rod; 8. Unloading assembly; 81. Support plate; 82. Cylinder; 83. Push plate; 84. Reinforcement plate; 85. Sensor.
[0023] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0024] The following is a detailed description of an efficient injection mold for air conditioner accessories provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods for some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0025] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0026] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0027] like Figure 1-Figure 4 As shown, an embodiment of the utility model provides an efficient injection mold for air-conditioning accessories, including a movable mold 2 and a fixed mold 3. After the movable mold 2 and the fixed mold 3 are molded together, a cavity of the same size as the injection molded product will be formed inside. A feed port is opened at the top of the movable mold 2 for adding melted injection molding materials. The movable mold 2 is arranged on the top of the fixed mold 3, a support seat 1 is fixed at the bottom of the fixed mold 3, a bracket 6 is fixed on the side of the fixed mold 3, a hydraulic cylinder 4 is fixed on the bracket 6, the hydraulic cylinder 4 is connected to an external hydraulic pump through a pipeline, and the hydraulic pump provides power for the hydraulic cylinder 4. The end of the hydraulic cylinder 4 passes through the bracket 6 and is fixed to the top of the movable mold 2. A loading plate 5 is arranged inside the fixed mold 3, and also includes: a lifting mechanism 7, the lifting mechanism 7 includes a push rod 72 passing through the bottom of the fixed mold 3, the top of the push rod 72 is fixed to the bottom of the loading plate 5, a connecting frame 71 is fixed on the side of the movable mold 2, the bottom of the connecting frame 71 is movably sleeved on the surface of the push rod 72, and a ring 73 is fixedly sleeved on the surface of the push rod 72.
[0028] like Figure 3As shown, in this embodiment, a circular plate 74 is fixed to the bottom of the push rod 72, and the connecting frame 71 can be fitted with the top of the circular plate 74 by movement. The connecting frame 71 moves downward. When the connecting frame 71 approaches the lowest position, the connecting frame 71 will contact the circular plate 74, and the connecting frame 71 will drive the circular plate 74 to move downward. The circular plate 74 will drive the push rod 72 to move downward, and the push rod 72 will drive the loading plate 5 to move downward, ensuring that the loading plate 5 is reset to the initial position. There is no need to use a spring to reset the loading plate 5, which is more convenient to use.
[0029] like Figure 4 As shown, in this embodiment, a triangular plate 75 is fixed on the surface of the connecting frame 71 and at the corner position. The corner position of the connecting frame 71 is ninety degrees. During use, stress will be concentrated at the corner position. After the triangular plate 75 is set, the triangular plate 75 can share part of the stress, so that the connecting frame 71 is not easy to deform during use, thereby improving the overall structural strength.
[0030] like Figure 4 As shown, in the present embodiment, there are two connecting frames 71, and an X-shaped connecting rod 76 is fixedly connected between the two connecting frames 71. The X-shaped connecting rod 76 serves to connect the two connecting frames 71, thereby ensuring that the two connecting frames 71 rise and fall synchronously, preventing deformation between the two connecting frames 71, and improving the stability of the connecting frames 71 during use.
[0031] like Figure 2 and Figure 3 As shown, in this embodiment, a discharge assembly 8 is provided on the side of the fixed mold 3, and the discharge assembly 8 includes a support plate 81. A cylinder 82 is fixed on the top of the support plate 81 through a mounting seat. The cylinder 82 needs to be connected to an external air compressor through a pipeline, and the cylinder 82 is supplied with air through the air compressor. A sensor 85 is embedded on the top of the ring 73. The sensor 85 is connected to the central processing unit through a wire. The signal of the sensor 85 can be processed by the central processing unit. After processing the signal, the central processing unit can start the cylinder 82. The sensor 85 is electrically connected to the cylinder 82.
[0032] like Figure 2 and Figure 3 As shown, in this embodiment, a push plate 83 is fixed to the end of the cylinder 82, and the angle between the push plate 83 and the cylinder 82 is ninety degrees. The push plate 83 is provided with anti-skid stripes on the side away from the cylinder 82. The push plate 83 can increase the contact area with the side of the injection molded product, and the injection molded product is pushed more stably by the push plate 83. The anti-skid stripes on the surface of the push plate 83 increase the friction with the contact surface, so it is not easy to slide when in contact, and the pushing is more stable.
[0033] like Figure 3As shown, in this embodiment, a reinforcing plate 84 is fixed to the bottom of the support plate 81, and the side of the reinforcing plate 84 is fixedly connected to the side of the fixed mold 3. The cylinder 82 and the support plate 81 both have a downward gravity, and the support plate 81 is fixed only by one end. After the reinforcing plate 84 is set, the reinforcing plate 84 can support the support plate 81, so that the support plate 81 is more stable during use, and after the reinforcing plate 84 is fixed to the side of the fixed mold 3, it can also share a part of the horizontal pulling force of the support plate 81, thereby further improving the stability of the support plate 81.
[0034] like Figure 3 As shown, in this embodiment, triangular through holes are opened on the surface of the reinforcing plate 84. After the triangular through holes are provided, the material usage can be reduced without affecting the structural strength, which can save some resources and improve the utilization rate of materials.
[0035] Working principle: After the movable mold 2 and the fixed mold 3 are closed, the melted injection material is added into the cavity between the movable mold 2 and the fixed mold 3 from the feed port on the movable mold 2. After the materials inside the movable mold 2 and the fixed mold 3 are shaped, the hydraulic cylinder 4 on the top of the bracket 6 is started, and the hydraulic cylinder 4 contracts upward, and the hydraulic cylinder 4 drives the movable mold 2 to move upward. When the movable mold 2 moves upward, the movable mold 2 will drive the connecting frame 71 to move upward, and the bottom horizontal part of the connecting frame 71 slides upward on the surface of the ejector rod 72. When the top of the bottom horizontal part of the connecting frame 71 contacts the circular ring 73, the connecting frame 71 will drive the circular ring 73 to move upward, and the circular ring 73 will drive the ejector rod 72 to move upward, and the ejector rod 72 The carrier plate 5 will be driven to move upward, and the upward movement of the carrier plate 5 will drive the injection molded product to move upward. When the top of the ring 73 contacts the bottom of the rear fixed mold 3, the hydraulic cylinder 4 stops, and the carrier plate 5 has pushed the injection molded product out of the fixed mold 3. At this time, the sensor 85 contacts the bottom of the fixed mold 3, and the sensor 85 will send a signal to the central processor. After receiving the signal, the central processor processes the signal, and then the central processor will send an instruction to start the cylinder 82. After the cylinder 82 is started, the cylinder 82 drives the push plate 83 to move in the direction of the carrier plate 5. The push plate 83 will contact the injection molded product on the top of the carrier plate 5, and the cylinder 82 will push the injection molded product away from the cylinder 82 through the push plate 83. The movable mold 2 is pushed in the direction of the fixed mold 3 to push a part of the injection molded product out of the range of the fixed mold 3. At this time, the injection molded product can be pulled out. After the injection molded product is taken out, the movable mold 2 needs to be reset. At this time, the hydraulic cylinder 4 is started again, and the hydraulic oil extends outward. The hydraulic cylinder 4 drives the movable mold 2 to move downward. During the downward movement of the movable mold 2, the connecting frame 71 is driven downward again. The connecting frame 71 moves downward under the ring 73. At this time, the carrier plate 5, the ejector rod 72 and the connecting frame 71 will move downward by their own gravity. At the same time, at the moment when the carrier plate 5 moves downward, the ejector rod 72 will drive the top of the ring 73 to separate from the bottom of the fixed mold 3. At this time, the sensor 85 senses that it has separated from the bottom of the fixed mold 3. At this time, the sensor 85 sends a signal to the central processing unit, and the central processing unit receives and processes the signal again. After the signal processing and analysis are completed, the central processing unit starts the cylinder 82 to retract until the cylinder 82 retracts to the initial position, and during the period of retraction of the cylinder 82, the hydraulic cylinder 4 continues to drive the movable mold 2 to move downward until the movable mold 2 is again attached to the top of the fixed mold 3, and when the movable mold 2 is about to contact the fixed mold 3, the bottom horizontal part of the connecting frame 71 will contact the circular plate 74, the connecting frame 71 drives the circular plate 74 to move downward, the circular plate 74 drives the push rod 72 to move downward, and the push rod 72 drives the carrier plate 5 to move downward, ensuring that the carrier plate 5 is completely reset, and then it can be used again.
[0036] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, the specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A high-efficiency injection mold for air-conditioning parts, comprising a movable mold (2) and a fixed mold (3), wherein the movable mold (2) is arranged on the top of the fixed mold (3), a support seat (1) is fixed to the bottom of the fixed mold (3), a bracket (6) is fixed to the side of the fixed mold (3), a hydraulic cylinder (4) is fixed to the bracket (6), an end of the hydraulic cylinder (4) passes through the bracket (6) and is fixed to the top of the movable mold (2), and a loading plate (5) is arranged inside the fixed mold (3), characterized in that: Also includes: A lifting mechanism (7), the lifting mechanism (7) comprising a push rod (72) penetrating the bottom of the fixed mold (3), the top of the push rod (72) being fixed to the bottom of the loading plate (5), a connecting frame (71) being fixed to the side of the movable mold (2), the bottom of the connecting frame (71) being movably sleeved on the surface of the push rod (72), and a circular ring (73) being fixedly sleeved on the surface of the push rod (72).
2. The high-efficiency injection mold for air-conditioning parts according to claim 1, characterized in that: A circular plate (74) is fixed to the bottom of the top rod (72), and the connecting frame (71) can be movably fitted with the top of the circular plate (74).
3. The high-efficiency injection mold for air conditioner accessories according to claim 1, characterized in that: A triangular plate (75) is fixed on the surface of the connecting frame (71) at a corner position.
4. The high-efficiency injection mold for air-conditioning parts according to claim 3, characterized in that: A total of two connecting frames (71) are provided, and an X-shaped connecting rod (76) is fixedly connected between the two connecting frames (71).
5. The high-efficiency injection mold for air conditioner parts according to claim 1, characterized in that: A discharge assembly (8) is provided on the side of the fixed mold (3), the discharge assembly (8) comprising a support plate (81), a cylinder (82) being fixed to the top of the support plate (81) via a mounting seat, a sensor (85) being inlaid on the top of the circular ring (73), and the sensor (85) being electrically connected to the cylinder (82).
6. The high-efficiency injection mold for air conditioner parts according to claim 5, characterized in that: A push plate (83) is fixed to the end of the cylinder (82), the angle between the push plate (83) and the cylinder (82) is ninety degrees, and a side of the push plate (83) away from the cylinder (82) is provided with anti-slip stripes.
7. The high-efficiency injection mold for air conditioner parts according to claim 6, characterized in that: A reinforcing plate (84) is fixed to the bottom of the support plate (81), and a side surface of the reinforcing plate (84) is fixedly connected to a side surface of the fixed mold (3).
8. The high-efficiency injection mold for air conditioner parts according to claim 7, characterized in that: A triangular through hole is provided on the surface of the reinforcement plate (84).
Citation Information
Patent Citations
Efficient injection mold for air conditioner accessories
CN216182366U