Hollowed-out covering device for high-temperature-resistant belt
By adopting air-cooling systems and anti-static liquid treatment in steel, aluminum and plastic tape coating devices, the complex and electrostatic problems of water-cooling installation are solved, and the surface quality of the coating and the service life of the roller are improved.
Patent Information
- Application Number
- CN202421352427.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, water-cooled installation is complicated and cannot effectively avoid static electricity problems, resulting in a decrease in the surface quality of steel, aluminum, plastic tape coating.
An air-cooling system is used instead of the water-cooling system, providing wind power to cool the rollers through the fan, and a coating sponge and anti-static fluid are installed on the roller assembly to prevent static electricity.
The cooling system installation of the duct rollers is simplified, the static problem is avoided, the surface quality of the steel, aluminum, plastic tape coating is improved, and the service life of the duct rollers is extended.
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Figure CN222610438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel-aluminum-plastic belt processing, in particular to a high-temperature resistant belt hollow covering device. Background Art
[0002] Steel-aluminum-plastic composite tape is a composite material formed by hot-coating an organic film on the surface of a precision cold-rolled steel-aluminum-plastic tape or aluminum tape. It is a key armor material in optical cables. In the production process of steel-aluminum-plastic composite tape, coating is a key process. The main process of the coating process section is steel (aluminum) coil unwinding - upper induction oven preheating - hot film lamination - lower induction oven heating - air cooling - winding.
[0003] Existing technologies, such as Chinese utility model patent No. 202221584151.2, propose a coating device for high-temperature resistant and anti-sticking steel aluminum-plastic tape, including a coating frame, an upper oven, a film roll, a pressing roller, a lower oven, and an air cooling system, a water cooling system and a product winding roll are arranged on the side of the lower oven outputting the product; wherein a coating roller is installed between the air cooling system and the lower oven; a coating roller is arranged at the outlet of the lower induction oven; an anti-stick coating is arranged on the outer peripheral wall of the coating roller; the coating roller is a hollow structure , and a working fluid inlet and a working fluid outlet are respectively provided at both ends, so as to realize the cooling treatment of the coated roller. However, the installation of the water-cooling structure and the roller in motion involves sealing connection, water inlet and drainage, etc., and it must be ensured that it is carried out in the motion state. Secondly, although the Teflon coating will not cause the roller to adhere to the outer surface of the steel-aluminum-plastic belt coating, the problem of static electricity is not considered. When static electricity is generated at the contact point, it will affect the steel-aluminum-plastic belt coating, resulting in problems such as the film surface being not so smooth. Therefore, an improved technology is proposed. Utility Model Content
[0004] The utility model solves the problems that the water cooling installation is complicated and static electricity cannot be avoided, and reduces the surface quality of the steel-aluminum-plastic belt.
[0005] In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a high temperature resistant belt hollow covering device, comprising a film coating roller assembly installed between the lower ovens; a Teflon coating is arranged on the outer peripheral wall of the film coating roller assembly, the film coating roller assembly comprises an upper box body and a lower box body located below the upper box body and at a distance, a side box body is arranged on one side of the upper box body and the lower box body, the side box body has openings at the upper and lower ends, and the sides opposite to the upper box body and the lower box body both begin to have receiving openings, the openings of the side box body are respectively connected with the receiving openings of the upper box body and the lower box body, and the upper box body, the side box body and the lower box body form a U-shaped structure with the opening facing the side;
[0006] A coating sponge 1 is installed in the upper box body, a coating sponge 2 is installed in the side box body, and a coating sponge 3 is installed in the upper end of the lower box body. The upper and lower ends of the coating sponge 2 are respectively abutted against the upper and lower ends of the adjacent coating sponge 1 and the coating sponge 3. A plurality of liquid absorbing cores are installed at the lower end of the coating sponge 3. The lower end of the liquid absorbing core is located on the bottom surface of the lower box body, and an antistatic liquid is provided in the lower box body.
[0007] The side box is located on one side of the upper box and the lower box. The side of the side box near the opening has two mounting holes arranged side by side. Bearings are installed in the mounting holes. Rollers are fixed to the inner rings of the bearings. The outer surfaces of the rollers are coated with Teflon coatings. The rollers are in contact with the adjacent coating sponges 1 and 3 respectively. The rollers are hollow structures. Air inlet pipes and working medium output ends are respectively arranged at both ends. The rollers are cooled by exhausting gas, i.e., air cooling.
[0008] A liquid injection port is arranged near the upper end of one side of the lower box body, and a water cooling and heat dissipation system is arranged in the lower box body.
[0009] Furthermore, the air inlet duct is powered by a fan to deliver air to the air inlet duct, and the working medium output end is a plurality of air holes opened at the free end of the tube. The fan converts air into wind through centrifugal force, passes through the roller, thereby cooling the roller, and then is discharged from the air holes.
[0010] Furthermore, a lower surface of the coating sponge is lower than a lower surface of the upper box body, and a third upper surface of the coating sponge is lower than an upper surface of the lower box body, leaving a gap, thereby reducing the contact surface with the external gap and reducing volatilization.
[0011] Furthermore, the liquid injection port is arranged near the upper end of the lower box body, but lower than the lower surface of the coating sponge, and is connected with a liquid injection pipe, the liquid injection pipe part is located outside the lower box body, and the pipe mouth of the liquid injection pipe is threadedly connected with a pipe cap.
[0012] Furthermore, the water-cooling heat dissipation system has a water-cooling block, circulating fluid, a water pump, pipes and a water tank or heat exchanger. The water-cooling block is a metal block with water channels inside, made of copper or aluminum, located at the lower end of the lower box body, and absorbs heat from the lower box body and its internal medium.
[0013] The advantages of the utility model compared with the prior art are:
[0014] 1. Change the water cooling of the roller to air cooling. The connection is relatively simple. There is no need to consider the circulation of the working medium in the water cooling, as well as the installation problems such as the sealing connection in the sealed state. It only needs to connect the fan. The centrifugal force of the fan exhausts the gas through the roller and then discharges it from the other end, which also achieves the effect of cooling the roller.
[0015] 2. In order to avoid static electricity, the upper and lower ends of the roller and the coating sponge 1 and the coating sponge 3 are in contact with each other. The coating sponge 1 and the coating sponge 3 absorb each other's attached liquids and apply them on the outer surface of the roller, thereby avoiding static electricity;
[0016] 3. In order to further improve the cooling effect, the electrostatic liquid will be cooled by the water cooling equipment in the lower box, and the temperature of the electrostatic liquid applied to the outside of the roller is lower, which can cool the roller, while increasing the production speed, it can effectively increase the service life of the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a structural schematic diagram of a high temperature resistant belt hollow covering device.
[0018] Figure 2 The utility model is a structural schematic diagram of a high temperature resistant belt hollow covering device.
[0019] Figure 3 The utility model is a structural schematic diagram of a high temperature resistant belt hollow covering device.
[0020] As shown in the figure: 1. Coated roller assembly, 2. Upper box body, 3. Lower box body, 4. Side box body, 5. Opening, 6. Receiving port, 7. Liquid injection pipe, 8. Liquid coating sponge 1, 9. Liquid coating sponge 2, 10. Liquid coating sponge 3, 11. Liquid absorption core, 12. Mounting hole, 13. Bearing, 14. Roller, 16. Working fluid output end, 17. Liquid injection port, 18. Air inlet pipe, 19. Air vent, 20. Water cooling block. DETAILED DESCRIPTION
[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention, unless otherwise specified, "multiple" means two or more.
[0023] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0024] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0026] Combined with Figure 1 , Figure 2 , Figure 3 A high temperature resistant hollow covering device includes a film-covered roller assembly 1 installed between the lower ovens; a Teflon coating is provided on the outer peripheral wall of the film-covered roller assembly 1. The utility model mainly improves the film-covered roller assembly in the prior art, and the other structures are the same as the prior art, which will not be described here; the improved specific structure is described in detail as follows:
[0027] The laminating roller assembly 1 comprises an upper box body 2 and a lower box body 3 located below the upper box body 2 and at a distance therebetween. A side box body 4 is installed on one side of the upper box body 2 and the lower box body 3. The side box body 4 has openings 5 at both ends. The sides opposite to each other of the upper box body 2 and the lower box body 3 are provided with receiving openings 6. The openings 5 of the side box body 4 are respectively connected with the receiving openings 6 of the upper box body 2 and the lower box body 3. The upper box body 2, the side box body 4 and the lower box body 3 form a U-shaped structure with an opening toward the side, and the steel-aluminum-plastic belt passes between the upper and lower boxes.
[0028] The upper box body 2 is installed and filled with a coating sponge 1 8, the side box body 4 is installed and filled with a coating sponge 2 9, and the upper end of the lower box body 3 is installed with a coating sponge 3 10. The opposite side of the lower box body 3 also supports the support bar of the coating sponge 3 10 support column, and the coating sponge 3 10 is fixed at the upper end of the lower box body 3. The upper and lower ends of the coating sponge 2 9 are respectively abutted against the upper and lower ends of the adjacent coating sponge 1 8 and the coating sponge 3 10, so that they can absorb the liquid attached to each other. A plurality of liquid absorbing cores 11 are installed at the lower end of the coating sponge 3 10, and the lower end of the liquid absorbing core 11 is located on the inner bottom surface of the lower box body 3. Antistatic liquid is poured into the lower box body 3, and the liquid absorbing core 11 absorbs the antistatic liquid and then transports it to the coating sponge 1 8, the coating sponge 2 9, and the coating sponge 3 10;
[0029] The side box body 4 is located on one side of the upper box body 2 and the lower box body 3. The side of the side box body 4 near the opening 5 has two mounting holes 12 arranged side by side. A bearing 13 is installed in the mounting holes 12. The inner ring of the bearing 13 is fixed with a roller 14. The outer surface of the roller 14 is coated with a Teflon coating. The roller 14 is in contact with the adjacent coating sponge 1 8 and coating sponge 3 10 respectively. The coating sponge 1 8 and coating sponge 3 10 that absorb the antistatic liquid are coated with the antistatic liquid on the roller 14 to prevent static electricity from being generated on the film covered by the steel-aluminum-plastic belt, thereby affecting the quality of the film. The roller 14 is a hollow structure, and an air inlet pipe 15 and a working medium output end 16 are respectively provided at its two ends. The roller 14 is cooled by exhausting gas, i.e., air cooling.
[0030] A liquid injection port 17 is provided on one side of the lower box body 3 near the upper end thereof, and a water cooling and heat dissipation system 17 is provided inside the lower box body 3 .
[0031] As an embodiment of the utility model, in addition to the above-mentioned structure, the air inlet pipe 15 is provided with a conveying power through a fan to exhaust the gas to the air inlet pipe 15, and the working medium output end is a plurality of air holes 19 provided at the free end of the roller 14. Air cooling is beneficial to the installation of the rotating roller. Compared with the water cooling installation of the prior art, it is more complicated and the sealing and water cooling circulation installation structures must be fully considered.
[0032] As an embodiment of the utility model, in addition to the above-mentioned structure, it also includes a coating sponge 8 whose lower surface is lower than the lower surface of the upper box body 2, and a coating sponge 3 10 whose upper surface is lower than the upper surface of the lower box body 2, leaving a gap, thereby reducing the contact surface with the external gap and reducing the volatilization of the liquid absorbed by the coating sponge 1 8 and the coating sponge 3 10.
[0033] As an embodiment of the utility model, in addition to the above-mentioned structure, it also includes a liquid injection port 17 arranged near the upper end of the lower box body 3, but lower than the lower surface of the coating sponge 10, the liquid injection port 17 is connected to the liquid injection tube 7, the liquid injection tube 7 is partially located outside the lower box body 3, and the tube mouth of the liquid injection tube 7 is threadedly connected with a pipe cap 19. Open the pipe cap 19 and inject the electrostatic liquid into the lower box body 3 through the liquid injection tube 7.
[0034] As an embodiment of the utility model, in addition to the above-mentioned structure, it also includes a water-cooling heat dissipation system 17 having a water-cooling block 20, a circulating liquid, a water pump, a pipe and a water tank or a heat exchanger. The water-cooling block 20 is a metal block with a water channel inside, made of copper or aluminum, located at the lower end of the lower box body 3, and absorbs heat from the lower box body 3 and its interior. This structure is a preferred structure, and other water-cooling heat dissipation structures may also be used.
[0035] During the specific implementation of the utility model, compared with the prior art, the product of the utility model has a simpler structure and is simpler and more convenient to install. The product of the utility model is installed on the prior art, and the lower oven outputs the product side; then the air inlet duct is connected to the main air duct through a duct connector, and the main air duct is connected to the fan, and the fan is started with an external power supply, and wind is generated by centrifugal force, and the wind is sent into the roller, and then discharged from the air vents at the other end, so as to achieve the effect of cooling the roller; when the coated steel-aluminum-plastic belt passes between the rollers and contacts the rollers, the other side of the roller is coated with anti-static liquid because it abuts against the upper and lower ends of the coating sponge 1 and the coating sponge 3, thereby avoiding static electricity; and the static electricity liquid will be cooled by the water cooling equipment in the lower box, and then the temperature of the static electricity liquid coated on the outside of the roller is lower, which can cool the roller, and effectively increase the service life of the roller while increasing the production speed.
[0036] The utility model and its implementation modes are described above, and such description is not restrictive. What is shown in the drawings is only one of the implementation modes of the utility model, and the actual structure is not limited thereto.
[0037] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, it is obvious that the drawings described above are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0038] In summary, if ordinary technicians in this field are inspired by it and design structural methods and implementation examples similar to the technical solution without creatively designing without departing from the inventive purpose of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A high temperature resistant belt hollow covering device, comprising a coating roller assembly installed between the lower ovens; a Teflon coating is provided on the outer peripheral wall of the coating roller assembly, characterized in that: The laminating roller assembly comprises an upper box body and a lower box body located below the upper box body, a side box body is provided on one side of the upper box body and the lower box body, both ends of the side box body have openings, and the opposite sides of the upper box body and the lower box body both have receiving openings, and the openings of the side box body are respectively connected with the receiving openings of the upper box body and the lower box body; The upper box body is provided with a coating sponge 1, the side box body is provided with a coating sponge 2, the upper end of the lower box body is provided with a coating sponge 3, the upper and lower ends of the coating sponge 2 are respectively abutted with the adjacent coating sponge 1 and coating sponge 3, and the lower end of the coating sponge 3 is provided with a plurality of liquid absorbing cores, and the lower end of the liquid absorbing core is located on the bottom surface of the lower box body; The side box is located on one side of the upper box and the lower box. The side of the side box close to the opening has two mounting holes arranged side by side. The mounting holes are each provided with a bearing. The bearings are each provided with a roller. The rollers are respectively in contact with the adjacent coating sponge 1 and coating sponge 3. The rollers are hollow in structure. The two ends of the rollers are respectively provided with an air inlet pipe and a working medium output end. The rollers are cooled by air cooling. A liquid injection port is provided on one side of the lower box body near the upper end, and a water cooling and heat dissipation system is provided in the lower box body.
2. A high temperature resistant belt hollow covering device according to claim 1, characterized in that: The air inlet pipe is powered by a fan to deliver gas to the air inlet pipe, and the working medium output end is a plurality of air holes provided at the free end of the roller.
3. A high temperature resistant belt hollow covering device according to claim 1, characterized in that: The lower surface of the coating sponge is lower than the lower surface of the upper box body, and the upper surface of the coating sponge is lower than the upper surface of the lower box body.
4. A high temperature resistant belt hollow covering device according to claim 1, characterized in that: The liquid injection port is connected to a liquid injection pipe, a portion of the liquid injection pipe is located outside the lower box body, and a pipe cap is threadedly connected to the pipe mouth of the liquid injection pipe.
5. A high temperature resistant belt hollow covering device according to claim 1, characterized in that: The water-cooling heat dissipation system comprises a water-cooling block, a circulating fluid, a water pump, a pipe and a water tank or a heat exchanger. The water-cooling block is a metal block with a water channel inside, made of copper or aluminum, located at the lower end of the lower box body, and absorbs heat from the lower box body and its internal medium.
Citation Information
Patent Citations
Film laminating device for high-temperature-resistant anti-sticking section steel aluminum-plastic tape
CN217622193U