Inkjet peptizing equipment

Abstract

The utility model discloses ink-jet dispergation equipment, which comprises a machine table, a working table top is arranged on the machine table, a working module is arranged on the working table top, and the working module comprises an ink-jet XYZ-axis moving mechanism which comprises an X-axis module, a Y-axis module and a Z-axis module, and further comprises ink-jet printers installed on the modules; and the UV curing station is positioned on one side of the ink-jet XYZ-axis moving mechanism. High stability and accuracy are achieved through the ink jet technology, the adjustable curing area and the excellent shading effect are achieved, misoperation is prevented through multiple protection mechanisms, the production yield is improved, the repair frequency and the labor cost are remarkably reduced, material tension control is optimized through the magnetic powder motor, the reinspection requirement is reduced, and the production efficiency is improved. And meanwhile, on-line monitoring of the power of the UV light source further enhances the intelligence and efficiency of production.

Description

Technical Field

[0001] The utility model relates to the field of inkjet degumming, in particular to an inkjet degumming device. Background Art

[0002] In modern manufacturing, especially in industries that process roll materials, such as printing, packaging, textiles, etc., precise material processing processes (such as inkjet printing and debonding) are the key to improving product quality and production efficiency. Traditionally, these processes often rely on single-function equipment to perform inkjet printing and debonding separately, resulting in low production efficiency, complex operations and waste of resources.

[0003] Most of the equipment on the market today cannot integrate inkjet printing and debonding, which not only limits the improvement of production efficiency, but also limits their application scope because these equipment can usually only process coils of specific sizes and types. In addition, the inkjet technology in the prior art is not highly intelligent, and it is impossible to accurately control the inkjet accuracy and the length of the material collection, resulting in low material utilization efficiency and unnecessary waste of resources.

[0004] Although existing equipment can perform the basic functions of inkjet printing or degumming, they have the following major disadvantages:

[0005] Long development cycle and high cost: Developing equipment that integrates high-precision inkjet and degumming functions requires a lot of R&D investment and time.

[0006] Equipment debugging is difficult: Equipment that integrates multiple processing functions faces great technical challenges during the debugging stage. Ensuring that the functional modules work together efficiently and stably is a technical difficulty.

[0007] Single function and unstable operation: Most of the existing equipment on the market has single function and cannot meet the needs of multi-functional integration. In addition, it lacks stability during continuous operation, affecting production efficiency and product quality.

[0008] Therefore, there is an urgent need for a device that can integrate inkjet printing and degumming treatment. This device can not only improve production efficiency and product quality, but also reduce labor costs and improve material utilization efficiency, which meets the needs of modern manufacturing industry for efficient and intelligent production equipment. Summary of the invention

[0009] In order to solve the above problems, the utility model provides an inkjet degumming device, which can effectively solve many problems in the prior art.

[0010] The utility model is realized by the following technical scheme: an inkjet degumming device, comprising:

[0011] The machine platform has a working table, and a working module is arranged on the working table, and the working module includes:

[0012] An inkjet XYZ axis moving mechanism, which includes an X-axis module, a Y-axis module and a Z-axis module, and also includes an inkjet printer installed on each module;

[0013] The UV curing station is located on one side of the inkjet XYZ axis moving mechanism, and a lifting UV light source assembly is provided on the upper end thereof, through which the material roll is UV cured;

[0014] The static electricity removal device is arranged at the static electricity removal station on the other side of the UV curing station, and achieves the purpose of static electricity removal by blowing ionized air to the product;

[0015] A traction mechanism, arranged at a traction station at the output end of the static electricity removal device, for traction of the coiled material;

[0016] The unwinding roll mechanism and the rewinding roll mechanism are both installed inside the machine, and the unwinding roll mechanism and the rewinding roll mechanism are used for unwinding and rewinding the rolls;

[0017] The coding station is arranged at one side of the inkjet XYZ axis moving mechanism. The material roll comes out from the unwinding mechanism and is coded after arriving at the coding station.

[0018] As a preferred technical solution, a laser pointer is provided on one side of the coding station, and the laser pointer is a laser pen for marking positions on the product.

[0019] As a preferred technical solution, the traction mechanism includes a rubber-coated roller, a cylinder and a servo traction motor, the cylinder is mounted on a traction fixed bracket, a guide connecting frame is arranged on the cylinder, the rubber-coated roller is mounted on the guide connecting frame, and the guide connecting frame and the upper end of the rubber-coated roller are driven by the cylinder to move up and down;

[0020] The servo traction motor is fixedly mounted on one side of the traction fixing bracket, and a traction roller is installed on the traction fixing bracket at the output end of the servo traction motor. The material roll passes through the rubber-coated roller and the traction roller, and the material roll is pressed against the traction roller by the rubber-coated roller pressing down.

[0021] As a preferred technical solution, the unwinding roll mechanism and the rewinding roll mechanism both include an air expansion shaft, a magnetic powder motor and a tension controller. The rewinding roll mechanism also includes a driving motor. The tension of the magnetic powder motor is controlled by the tension controller, and the magnetic powder motor controls the air expansion shaft.

[0022] As a preferred technical solution, the unwinding roll mechanism further includes a unwinding drum, and the taking-up roll mechanism further includes a taking-up drum, and both the unwinding drum and the taking-up drum are installed outside the air shaft.

[0023] As a preferred technical solution, the receiving reel and the unwinding reel are both installed in a containing cavity inside the machine.

[0024] The beneficial effects of the utility model are: (1) the inkjet operation of the utility model is stable and high in precision;

[0025] (2) The curing area of ​​the utility model can be adjusted, and the shading effect is obvious;

[0026] (3) The utility model adopts multiple foolproof and misoperation protections;

[0027] (4) Due to the above improvements, the yield rate of the utility model is greatly improved, and the number of repairs is reduced, which not only improves production efficiency but also effectively saves labor costs;

[0028] (5) The utility model adopts magnetic powder motor control for both reeling and unreeling, which can flexibly adjust the tension force to prevent the equipment from damaging the product, effectively reduce the number of re-inspections, and make the equipment more intelligent. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0031] Figure 2 For this utility model Figure 1 A partial enlarged view of the middle A;

[0032] Figure 3 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0033] Figure 4 It is a schematic diagram of the internal structure of the utility model;

[0034] Description of reference numerals:

[0035] 1. Inkjet XYZ axis moving mechanism; 2. UV light source assembly; 3. Anti-static device; 4. Traction mechanism; 5. Unwinding roll mechanism; 6. Rewinding roll mechanism; 7. Inkjet station; 8. Laser indicator; 9. UV curing station; 10. Anti-static station; 11. Traction station; 12. Air expansion shaft; 41. Cylinder; 42. Guide connecting frame; 43. Traction fixing bracket; 44. Rubber-coated roller; 45. Servo traction motor; 46. Traction roller. DETAILED DESCRIPTION

[0036] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0037] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0038] like Figure 1 , Figure 3 As shown, an inkjet disintegration device of the utility model includes a machine platform, the machine platform has a working table, the working table is provided with a working module, and the working module includes:

[0039] It also includes an inkjet XYZ axis moving mechanism 1, which includes an X-axis module, a Y-axis module and a Z-axis module, and also includes an inkjet printer installed on each module;

[0040] It also includes a UV curing station 9, which is located on one side of the inkjet XYZ axis moving mechanism 1, and a lifting UV light source assembly 2 is provided on the upper end thereof, and the material roll is UV cured by the UV light source assembly 2;

[0041] It also includes a static electricity removal device 3, which is arranged on the static electricity removal station 10 on the other side of the UV curing station 9, and achieves the purpose of static electricity removal by blowing ion wind to the product;

[0042] It also includes a traction mechanism 4, which is arranged on the traction station 11 at the output end of the static electricity removal device 3 and is used to pull the coil forward;

[0043] It also includes a material unwinding mechanism 5 and a material rewinding mechanism 6, both of which are installed inside the machine, and the material unwinding mechanism 5 and the material rewinding mechanism 6 are used for unwinding and rewinding the material roll;

[0044] It also includes a coding station 7, which is arranged on one side of the inkjet XYZ axis moving mechanism 1. The material roll comes out of the material unwinding mechanism and arrives at the coding station 7 for coding.

[0045] In this embodiment, a laser pointer 8 is provided on one side of the coding station 7. The laser pointer 8 is a laser pen and is used to mark the position on the product.

[0046] like Figure 2 As shown, the traction mechanism 4 includes a rubber-coated roller 44, a cylinder 41 and a servo traction motor 45. The cylinder 41 is mounted on a traction fixing bracket 43. A guide connecting frame 42 is arranged on the cylinder 41. The rubber-coated roller 44 is mounted on the guide connecting frame 42. The guide connecting frame 42 and the rubber-coated roller 44 at the upper end are driven by the cylinder 41 to move up and down.

[0047] The servo traction motor 45 is fixedly mounted on one side of the traction fixed bracket 43, and a traction roller 46 is installed on the traction fixed bracket 43 at the output end of the servo traction motor 45. The material roll passes through the rubber coating roller 44 and the traction roller 46, and the material roll is pressed against the traction roller 46 by the rubber coating roller 44 pressing down.

[0048] like Figure 4 As shown, both the unwinding roll mechanism 5 and the rewinding roll mechanism 6 include an air expansion shaft 12, a magnetic powder motor and a tension controller, the rewinding roll mechanism 6 also includes a driving motor, the magnetic powder motor is controlled by the tension controller, the magnetic powder motor controls the air expansion shaft 12, the unwinding roll mechanism 5 also includes an unwinding drum, the rewinding roll mechanism 6 also includes a rewinding drum, and the unwinding drum and the rewinding drum are both installed outside the air expansion shaft 12. The rewinding drum and the unwinding drum are both installed in the accommodating cavity inside the machine.

[0049] Here’s how it works:

[0050] After the equipment is started, the servo motor drives the module to move in the XYZ direction, and moves the inkjet printer to the specified position for inkjet. The running position and speed can be flexibly changed on the operation screen.

[0051] When the material roll moves from the inkjet station 7 to the UV curing station 9, the light blocking mechanism cylinder 41 descends and UV curing begins. The curing area can be changed by replacing the baffle. The light blocking mechanism is mainly used to block light to prevent light leakage. Through the static eliminator, ion wind is blown onto the product to achieve the effect of eliminating static electricity.

[0052] After the equipment is started, the cylinder 41 presses down and uses the rubber-coated roller 44 to press the coil tightly, and the servo motor rotates to pull the coil forward. This device can accurately control the product distance.

[0053] The full coil is manually placed on the air expansion shaft 12 of the unwinding coil mechanism 5, and the coil is pulled by the torque control of the magnetic powder motor to prevent slipping. The tension of the coil can be controlled by the tension controller, and the residual material detection can be performed.

[0054] The coil is pulled by the torque traction mechanism 4 of the magnetic powder motor, and the tension of the reeling mechanism 6 can be controlled by the tension controller, and full material detection can be performed. The coil comes out of the unwinding mechanism and arrives at the coding station 7 for coding. Then, a laser pen is used to mark the position on the product. After the marking is completed, the coil comes out of the coding station 7 to the UV curing station 9, where it is cured (UV curing principle: UV light source irradiates light with a wavelength, which is irradiated on the product. This process is called UV curing after the product glue solidifies). After the coil is transported to the static elimination station 10, the static eliminator is energized, and the eliminator blows air into the coil to remove static electricity. Then the coil is manually passed through the traction mechanism 4, and the material head is fixed on the air expansion shaft 12 of the reeling mechanism 6. After the equipment is started, the cylinder 41 in the traction mechanism 4 is pressed down, and the coil is pressed by the rubber-coated roller 44. The servo motor starts to rotate, and the coil starts to be pulled forward.

[0055] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. An inkjet degumming device, characterized in that: include: The machine platform has a working table, and a working module is arranged on the working table, and the working module includes: An inkjet XYZ axis moving mechanism (1), comprising an X axis module, a Y axis module and a Z axis module, and also comprising an inkjet printer installed on each module; A UV curing station (9) is located on one side of the inkjet XYZ axis moving mechanism (1), and a lifting UV light source assembly (2) is provided at the upper end thereof, and the material roll is UV cured by the UV light source assembly (2); The static electricity removal device (3) is arranged on the static electricity removal station (10) on the other side of the UV curing station (9), and achieves the purpose of static electricity removal by blowing ionized air to the product; A traction mechanism (4) is arranged on a traction station (11) at the output end of the static electricity removal device (3) and is used to traction the coil forward; A material unwinding mechanism (5) and a material rewinding mechanism (6), both of which are installed inside the machine, and the material unwinding mechanism (5) and the material rewinding mechanism (6) are used for unwinding and rewinding the material roll; The coding station (7) is arranged on one side of the inkjet XYZ axis moving mechanism (1), and the material roll comes out from the unwinding mechanism and arrives at the coding station (7) for coding.

2. The inkjet degumming device according to claim 1, characterized in that: A laser pointer (8) is arranged on one side of the coding station (7), and the laser pointer (8) is a laser pen used for marking positions on products.

3. The inkjet degumming device according to claim 1, characterized in that: The traction mechanism (4) comprises a rubber-coated roller (44), a cylinder (41) and a servo traction motor (45); the cylinder (41) is mounted on a traction fixing bracket (43); a guide connecting frame (42) is arranged on the cylinder (41); the rubber-coated roller (44) is mounted on the guide connecting frame (42); the cylinder (41) drives the guide connecting frame (42) and the rubber-coated roller (44) at the upper end to move up and down; The servo traction motor (45) is fixedly mounted on one side of the traction fixed bracket (43); a traction roller (46) is mounted on the traction fixed bracket (43) at the output end of the servo traction motor (45); the material roll passes through the rubber-coated roller (44) and the traction roller (46), and the material roll is pressed against the traction roller (46) by the rubber-coated roller (44) pressing downward.

4. The inkjet degumming device according to claim 1, characterized in that: The unwinding reel mechanism (5) and the rewinding reel mechanism (6) both comprise an air expansion shaft (12), a magnetic powder motor and a tension controller; the rewinding reel mechanism (6) further comprises a driving motor, the tension of the magnetic powder motor being controlled by the tension controller, and the magnetic powder motor controlling the air expansion shaft (12).

5. The inkjet degumming device according to claim 4, characterized in that: The unwinding roll mechanism (5) further comprises an unwinding drum, and the collecting roll mechanism (6) further comprises a collecting drum, and both the unwinding drum and the collecting drum are mounted outside the air expansion shaft (12).

6. The inkjet degumming device according to claim 5, characterized in that: The receiving reel and the unwinding reel are both installed in the accommodating cavity inside the machine platform.

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