High-speed sectional warping machine with broken filament removing function

By designing a cleaning mechanism in a high-speed stripping warping machine, the existing equipment has complex structure, lots of yarn and difficulty in cleaning are solved, and more efficient warp cleaning and equipment maintenance are achieved, and the service life of the equipment is extended.

CN222613599UActive Publication Date: 2025-03-14NINGBO GUTE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421360434.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-14
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing high-speed stripping warping machine with wool removal function has a complex structure, and the warp generates a lot of yarn dust during operation, which is difficult to clean and affects the efficiency of the equipment.

Method used

A high-speed stripping warping machine with wool removal function is designed, including a base plate and cleaning mechanism. The cleaning mechanism consists of multiple fixing frames, installation grooves, auxiliary shafts, cleaning brushes and fixing bolts. Through the synergy of these components, effective cleaning of wool and dust on the warp thread is achieved.

Benefits of technology

Through the setting of the cleaning mechanism, the quality of the warp after warp is improved, the service life of the warp is extended, thereby improving the operating efficiency of the equipment and the quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of spinning, in particular to a high-speed sectional warping machine with a broken filament removing function, which comprises a bottom plate and a cleaning mechanism, the cleaning mechanism is arranged on one side of the surface of the bottom plate, a positioning mechanism is arranged on one side of the surface of the bottom plate, and a warp beam is mounted at one end of the bottom plate. According to the high-speed sectional warping machine with the broken filament removing function, through the arrangement of the cleaning mechanism, when warp needs to be cleaned, the warp firstly passes through a cleaning brush and an auxiliary shaft on a first fixing frame, broken filaments on the warp are subjected to first-layer treatment through cleaning on the first fixing frame, and the broken filaments on the warp are subjected to second-layer treatment; when the warps move to the first fixing frame, the treated warps move along the auxiliary shaft on the first fixing frame, when the warps move to the second fixing frame, the bristles of the cleaning brush with the smaller hole diameter on the second fixing frame conduct secondary cleaning on the warps, and the treated warps continue to move along the auxiliary shaft on the second fixing frame. Therefore, the purpose of cleaning broken filaments is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to textiles, in particular to a high-speed slitting warping machine with a hair removal function. Background Art

[0002] The sectional warping machine precisely controls the tension and arrangement of the yarn so that the yarn is evenly and tightly arranged on the warp beam, providing high-quality warp yarn for the subsequent weaving process. This equipment is widely used in the textile industry, which can significantly reduce manual operations, improve the level of automation, and ensure the consistency and excellent physical properties of the products. However, with the advancement of science and technology, the functional requirements for sectional warping machines are becoming higher and higher. Therefore, a high-speed sectional warping machine with a hair removal function is particularly needed.

[0003] However, the existing high-speed slitting warping machines with hair removal function are currently commonly used in the market. The structure is relatively complex. When the slitting warping machines are running, the warp threads generate a lot of yarn dust, and it is difficult to clean the slitting warping machines. The long-term accumulation of yarn dust can easily affect the flexibility of the various components of the slitting warping machines, thereby reducing the efficiency of the operation of the slitting warping machines. Utility Model Content

[0004] The purpose of the utility model is to provide a high-speed slitting warping machine with a hair removal function, so as to solve the problem that the existing high-speed slitting warping machine with a hair removal function proposed in the above background technology, the slitting warping machine commonly used on the market has a relatively complex structure. When the slitting warping machine is running, the warp line generates a lot of yarn dust, and it is difficult to clean the slitting warping machine. The long-term accumulation of yarn dust can easily affect the flexibility between the various components of the slitting warping machine, thereby reducing the efficiency of the operation of the slitting warping machine.

[0005] To achieve the above object, the utility model provides the following technical solution: a high-speed sectional warping machine with a hair removal function, comprising a bottom plate and a cleaning mechanism, a cleaning mechanism is arranged on one side of the surface of the bottom plate, a positioning mechanism is arranged on one side of the surface of the bottom plate, and a warp beam is installed at one end of the bottom plate;

[0006] The cleaning mechanism includes a first fixing frame, a second fixing frame, a first mounting groove, an auxiliary shaft, a second mounting groove, a first mounting frame, a second mounting frame, a fixing bolt and a cleaning brush. The first fixing frame is connected to one side of the base plate, and the second fixing frame is fixedly connected to one side of the surface of the base plate. A first mounting groove is provided on one side of the surface of the first fixing frame, an auxiliary shaft is embedded in the inner wall of the first fixing frame, a second mounting groove is provided on one side of the second fixing frame, the first mounting groove is embedded in the interior of the first mounting groove, the second mounting frame is embedded in the interior of the second mounting groove, a fixing bolt is threadedly connected to one side of the first mounting frame, and a cleaning brush is installed on one side of the first mounting frame.

[0007] Preferably, an auxiliary shaft is embedded and installed on the inner wall of the second fixing frame, and a cleaning brush is installed on one side of the surface of the second mounting frame.

[0008] Preferably, the auxiliary shaft is aligned with the cleaning brush, and two groups of cleaning brushes are provided.

[0009] Preferably, the fixing bolts penetrate the first mounting frame and the second mounting frame, and the fixing bolts are distributed at equal intervals on the first mounting frame and the second mounting frame.

[0010] Preferably, the positioning mechanism includes a third fixed frame, a slide groove, a first rotating shaft, a second rotating shaft and a positioning hole, the third fixed frame is connected to one side of the surface of the base plate, the inner wall of the third fixed frame is provided with a slide groove, the interior of the slide groove is embedded with the first rotating shaft, the interior of the slide groove is embedded with the second rotating shaft, and the surface of the first rotating shaft is provided with a positioning hole.

[0011] Preferably, four groups of the slide grooves are provided, and the positions of the first rotating shaft and the second rotating shaft are relatively positive.

[0012] Preferably, positioning holes are formed on the surface of the second rotating shaft, and the positioning holes are distributed at equal intervals on the first rotating shaft and the second rotating shaft.

[0013] Compared with the prior art, the beneficial effect of the utility model is that the high-speed slitting warping machine with the function of removing lint can clean the lint and dust on the warp threads through the setting of the cleaning mechanism during the slitting warping process of the warp threads, thereby improving the quality of the warp threads after warping and extending the service life of the warping machine, thereby earning higher profits. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the side view of the appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the partial sectional exploded structure of the cleaning mechanism of the utility model;

[0016] Figure 3 This is a schematic diagram of the partial sectional exploded structure of the positioning mechanism of the utility model;

[0017] Figure 4 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0018] Figure 5 For this utility model Figure 3 Enlarged structural diagram at B in the middle.

[0019] In the figure: 1. bottom plate; 2. cleaning mechanism; 201. first fixing frame; 202. second fixing frame; 203. first mounting groove; 204. auxiliary shaft; 205. second mounting groove; 206. first mounting frame; 207. second mounting frame; 208. fixing bolt; 209. cleaning brush; 3. positioning mechanism; 301. third fixing frame; 302. slide groove; 303. first rotating shaft; 304. second rotating shaft; 305. positioning hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution: a high-speed sectional warping machine with a hair removal function, comprising a bottom plate 1 and a cleaning mechanism 2, a cleaning mechanism 2 is arranged on one side of the surface of the bottom plate 1, a positioning mechanism 3 is arranged on one side of the surface of the bottom plate 1, and a warp beam 4 is installed at one end of the bottom plate 1;

[0022] The cleaning mechanism 2 includes a first fixing frame 201, a second fixing frame 202, a first mounting groove 203, an auxiliary shaft 204, a second mounting groove 205, a first mounting frame 206, a second mounting frame 207, a fixing bolt 208, and a cleaning brush 209. The first fixing frame 201 is connected to one side of the bottom plate 1, and the second fixing frame 202 is fixedly connected to one side of the surface of the bottom plate 1. The first mounting groove 203 is opened on one side of the surface of the first fixing frame 201, and the auxiliary shaft 204 is embedded in the inner wall of the first fixing frame 201. The auxiliary shaft 204 and the second fixing frame 202 are provided with a second mounting groove 205 on one side, the first mounting groove 203 is embedded with the first mounting frame 206, the second mounting groove 205 is embedded with the second mounting frame 207, one side of the first mounting frame 206 is threadedly connected with a fixing bolt 208, and one side of the first mounting frame 206 is installed with a cleaning brush 209, through the first fixing frame 201, the second fixing frame 202, the first mounting groove 203, the auxiliary shaft 204, the second mounting groove 205, the first mounting groove 206, the second mounting groove 207, the second mounting groove 207, the second mounting groove 207, the second mounting groove 207, the second mounting groove 207, the second mounting groove 207, the second mounting groove 207, the first mounting frame ... The first mounting frame 206, the second mounting frame 207, the fixing bolts 208, and the cleaning brush 209 are arranged. When it is necessary to clean the warp, the warp will first pass through the cleaning brush 209 and the auxiliary shaft 204 on the first mounting frame 201. The cleaning brush 209 on the first mounting frame 201 will perform a first layer of treatment on the hair on the warp. After the treatment, the warp will move along the auxiliary shaft 204 on the first mounting frame 201. When the warp moves to the second mounting frame 202, the bristles of the cleaning brush 209 with a smaller aperture on the second mounting frame 202 will perform a second cleaning on the warp. After the treatment, the warp will continue to move along the auxiliary shaft 204 on the second mounting frame 202, that is, the purpose of cleaning the hair is achieved. At the same time, when it is necessary to clean the cleaning brush 209, the fixing bolts 208 are screwed, and then the first mounting frame 206 and the second mounting frame 207 are removed from the first mounting frame 201 and the second mounting frame 202 respectively, and then the cleaning and replacement of the cleaning brush 209 can be completed.

[0023] Furthermore, an auxiliary shaft 204 is embedded in the inner wall of the second fixed frame 202, and a cleaning brush 209 is installed on one side of the surface of the second mounting frame 207. Through the setting of the auxiliary shaft 204, during the warp cleaning process, the auxiliary shaft 204 rotates so that the warp can pass through the cleaning brush 209, thereby removing the hair on the warp. At the same time, the auxiliary shaft 204 can also be fixed on a relatively stable surface, thereby reducing the occurrence of warp knots.

[0024] Furthermore, the positions of the auxiliary shaft 204 and the cleaning brush 209 are relatively aligned, and two groups of cleaning brushes 209 are provided. Through the provision of the cleaning brush 209, the gaps between the bristles of the cleaning brush 209 on the first mounting frame 206 are relatively large, and the hair on the warp can be pre-processed during the movement of the warp. The gaps between the bristles of the cleaning brush 209 on the second mounting frame 207 are relatively small, and some small hair can be removed. Through the joint action of the two groups of cleaning brushes 209, the cleaning efficiency is improved, and the quality of slitting and warping is guaranteed.

[0025] Furthermore, the fixing bolts 208 pass through the first mounting frame 206 and the second mounting frame 207, and the fixing bolts 208 are evenly spaced on the first mounting frame 206 and the second mounting frame 207. Through the setting of the fixing bolts 208, when the bristles on the first mounting frame 206 and the second mounting frame 207 need to be cleaned or replaced, the fixing bolts 208 are turned. After the fixing bolts 208 completely leave the mounting frame, the first mounting frame 206 and the second mounting frame 207 can be taken out from their respective mounting grooves, and then the bristles can be cleaned or replaced. At the same time, during the operation of the warp, the fixing bolts 208 can fix the first mounting frame 206 and the second mounting frame 207 on the corresponding frames, thereby ensuring the stability of the operation of the mechanism.

[0026] Furthermore, the positioning mechanism 3 includes a third fixed frame 301, a slide groove 302, a first rotating shaft 303, a second rotating shaft 304, and a positioning hole 305. The third fixed frame 301 is connected to one side of the surface of the bottom plate 1, and the inner wall of the third fixed frame 301 is provided with a slide groove 302, the interior of the slide groove 302 is embedded with the first rotating shaft 303, the interior of the slide groove 302 is embedded with the second rotating shaft 304, and the surface of the first rotating shaft 303 is provided with a positioning hole 305. Through the arrangement of the third fixed frame 301, the slide groove 302, the first rotating shaft 303, the second rotating shaft 304, and the positioning hole 305, when the warp threads are cleaned, the warp threads will inevitably be disordered. Therefore, before being transferred to the warp beam 4, multiple groups of warp threads need to be repositioned to ensure the normal operation of the warping. Therefore, the corresponding rotating shaft is selected according to different needs, and the positioning holes 305 on the corresponding rotating shaft will rearrange the warp threads, and then they will be rewound onto the warp beam 4 after the arrangement is completed.

[0027] Furthermore, four groups of slide grooves 302 are provided, and the positions of the first rotating shaft 303 and the second rotating shaft 304 are relatively correct. Through the setting of the first rotating shaft 303 and the second rotating shaft 304, when the warp moves quickly, the warp in the positioning hole 305 will drive the first rotating shaft 303 and the second rotating shaft 304, thereby ensuring that each group of warp does not intersect in subsequent operations, thereby improving the overall work efficiency and saving working time.

[0028] Furthermore, positioning holes 305 are provided on the surface of the second rotating shaft 304, and the positioning holes 305 are distributed at equal intervals on the first rotating shaft 303 and the second rotating shaft 304. Through the setting of the positioning holes 305, the positioning holes 305 of different sizes and intervals enable the mechanism to adapt to warps of more sizes, thereby improving the flexibility of the equipment and saving time for replacing the equipment.

[0029] Working principle: When the warp needs to be cleaned, the warp will first pass through the cleaning brush 209 and the auxiliary shaft 204 on the first fixed frame 201. The cleaning brush 209 on the first fixed frame 201 will perform a first layer of treatment on the hair on the warp. After the treatment, the warp will move along the auxiliary shaft 204 on the first fixed frame 201. When the warp moves to the second fixed frame 202, the cleaning brush 209 with a smaller aperture on the second fixed frame 202 will perform a second cleaning on the warp. After the treatment, the warp will continue to move along the auxiliary shaft 204 on the second fixed frame 202, thereby achieving the purpose of cleaning the hair. At the same time, when it is necessary to clean the cleaning brush 209, screw the fixing bolt 208, and then remove the first mounting frame 206 and the second mounting frame 207 from the first fixing frame 201 and the second fixing frame 202 respectively, and then complete the cleaning and replacement of the cleaning brush 209. After the warp is cleaned, the warp will inevitably be disordered. Therefore, before transferring to the warp shaft 4, multiple groups of warp need to be repositioned to ensure the normal operation of warping. Therefore, the corresponding rotating shaft is selected according to different needs. The positioning holes 305 on the corresponding rotating shaft will rearrange the warp, and then reel it onto the warp shaft 4 after the arrangement is completed.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed sectional warping machine with a hair removal function, comprising a bottom plate (1) and a cleaning mechanism (2), characterized in that: A cleaning mechanism (2) is provided on one side of the surface of the bottom plate (1), a positioning mechanism (3) is provided on one side of the surface of the bottom plate (1), and a warp beam (4) is installed at one end of the bottom plate (1); The cleaning mechanism (2) comprises a first fixing frame (201), a second fixing frame (202), a first mounting groove (203), an auxiliary shaft (204), a second mounting groove (205), a first mounting frame (206), a second mounting frame (207), fixing bolts (208) and a cleaning brush (209); one side of the bottom plate (1) is connected to the first fixing frame (201); one side of the surface of the bottom plate (1) is fixedly connected to the second fixing frame (202); one side of the surface of the first fixing frame (201) is provided with a first mounting screw. The first fixing frame (201) has an inner wall with an auxiliary shaft (204) mounted thereon, a second fixing frame (202) has a second fixing groove (205) formed on one side, a first fixing frame (206) is mounted inside the first fixing groove (203), a second fixing frame (207) is mounted inside the second fixing groove (205), a fixing bolt (208) is threadedly connected to one side of the first fixing frame (206), and a cleaning brush (209) is mounted on one side of the first fixing frame (206).

2. A high-speed sectional warping machine with a hair removal function according to claim 1, characterized in that: An auxiliary shaft (204) is embedded and mounted on the inner wall of the second fixing frame (202), and a cleaning brush (209) is mounted on one side of the surface of the second mounting frame (207).

3. The high-speed sectional warping machine with hair removal function according to claim 1, characterized in that: The auxiliary shaft (204) and the cleaning brush (209) are positioned relatively to each other, and two groups of the cleaning brushes (209) are provided.

4. The high-speed sectional warping machine with hair removal function according to claim 1, characterized in that: The fixing bolts (208) penetrate the first mounting frame (206) and the second mounting frame (207), and the fixing bolts (208) are distributed at equal intervals on the first mounting frame (206) and the second mounting frame (207).

5. The high-speed sectional warping machine with hair removal function according to claim 1, characterized in that: The positioning mechanism (3) comprises a third fixing frame (301), a sliding groove (302), a first rotating shaft (303), a second rotating shaft (304) and a positioning hole (305); one side of the surface of the bottom plate (1) is connected to the third fixing frame (301); the inner wall of the third fixing frame (301) is provided with a sliding groove (302); the interior of the sliding groove (302) is embedded with the first rotating shaft (303); the interior of the sliding groove (302) is embedded with the second rotating shaft (304); and the surface of the first rotating shaft (303) is provided with a positioning hole (305).

6. A high-speed sectional warping machine with a hair removal function according to claim 5, characterized in that: The sliding grooves (302) are provided in four groups, and the positions of the first rotating shaft (303) and the second rotating shaft (304) are relatively positive.

7. The high-speed sectional warping machine with hair removal function according to claim 5, characterized in that: Positioning holes (305) are provided on the surface of the second rotating shaft (304), and the positioning holes (305) are distributed at equal intervals on the first rotating shaft (303) and the second rotating shaft (304).