Fixed winch type hoist provided with balance beam

By configuring a balance beam device and a rope guide mechanism in a fixed winch and closing machine, and using two wire ropes to transmit force, the problem of difficulty in threading and balancing of traditional single wire ropes is solved, and the installation efficiency and convenience of balance adjustment are improved.

CN222614111UActive Publication Date: 2025-03-14POWERCHINA HUADONG ENG CORP LTD
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Patent Information

Application Number
CN202421108866.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-14
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing fixed winch opener and shutters are complex and time-consuming to thread the rope during the installation stage, especially when the head is large, the efficiency is low and the balance adjustment is complicated.

Method used

A fixed winch opening and closing machine equipped with balance beams is used to transfer forces by setting up a balance beam device and a rope guide mechanism, and two wire ropes are used to transfer forces to replace the traditional single wire rope.

Benefits of technology

It reduces the difficulty of wire rope threading and balancing, and improves the installation efficiency and convenience of balance adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a fixed winch hoist provided with a balance beam, which is used for reducing the difficulty of threading a steel wire rope and adjusting balance, and is suitable for the field of water conservancy and hydropower engineering. According to the technical scheme adopted by the utility model, the hoist comprises a winch bracket; the winding drum set is installed on the winch support and comprises a first winding drum and a second winding drum. The lifting hook is provided with a first movable pulley and a second movable pulley; the balance beam device is installed on the winch support, and steel wire rope locking devices are installed at the two ends of the balance beam device in the length direction. One end of the first steel wire rope is fixed on the steel wire rope locking device at one end of the balance beam device, and the other end of the first steel wire rope penetrates through the first movable pulley and then is fixed on the first winding drum; one end of the second steel wire rope is fixed to the steel wire rope locking device at the other end of the balance beam device, and the other end of the second steel wire rope penetrates through the second movable pulley and then is fixed to the second winding drum.
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Description

Technical Field

[0001] The invention relates to a fixed winch type gate hoist equipped with a balance beam, which is applicable to the field of water conservancy and hydropower engineering. Background Art

[0002] At present, fixed winch-type gate hoists usually use a single fixed pulley as a balancing device. During the rope threading work in the installation phase of the existing fixed winch, due to the use of a single steel wire rope, the rope threading work is relatively complicated and time-consuming. Especially when the fixed winch has a large lift, the rope threading work efficiency is low and the subsequent balance adjustment work is relatively complicated. Summary of the invention

[0003] The technical problem to be solved by the present invention is: in view of the above-mentioned problems, a fixed winch type gate hoist equipped with a balance beam is provided to reduce the difficulty of wire rope threading and balance adjustment.

[0004] The technical solution adopted by the present invention is: a fixed winch type gate hoist equipped with a balance beam, characterized in that it includes:

[0005] Winch bracket;

[0006] A drum assembly, the drum assembly is mounted on the winch bracket, and the drum assembly includes a first drum and a second drum;

[0007] A hook having a first movable pulley and a second movable pulley;

[0008] A balance beam device, the balance beam device is installed on the winch bracket, and wire rope lockers are installed at both ends of the balance beam device in the length direction;

[0009] A first steel wire rope, one end of which is fixed to a steel wire rope locker at one end of the balance beam device, and the other end of which passes through the first movable pulley and is fixed to the first drum;

[0010] A second steel wire rope, one end of which is fixed to a steel wire rope locker at the other end of the balance beam device, and the other end of which is fixed to the second drum after passing through the second movable pulley.

[0011] The balance beam device comprises:

[0012] A balance beam, wherein the balance beam is parallel to the axis of the reel assembly in an initial state;

[0013] A support plate, the support plate is installed on the winch bracket, the support plate is arranged in parallel with the balance beam and connected to the balance beam via the bracket, and the wire rope lockers are installed at both ends of the support plate in the length direction;

[0014] a first rope guide mechanism, which is installed on the balance beam and can move back and forth along the axis of the balance beam, and is provided with a first guide channel for the first steel wire rope to pass through;

[0015] A second rope guide mechanism, which is installed on the balance beam and can move back and forth along the axis of the balance beam, and is provided with a second guide channel for the second steel wire rope to pass through;

[0016] A driving mechanism is installed on the balance beam, and can drive the first guide rope mechanism and the second guide rope mechanism to move back and forth along the axis of the balance beam, so that the movement of the first guide rope mechanism is adapted to the movement of the first steel wire rope in the direction of the axis of the first drum, and the movement of the second guide rope mechanism is adapted to the movement of the second steel wire rope in the direction of the axis of the second drum.

[0017] The driving mechanism includes an external power mechanism and a power rod, wherein the power rod is arranged parallel to the balance beam, and is provided with an external thread. The power rod is inserted into the screw holes on the first guide rope mechanism and the second guide rope mechanism, and the power rod is connected to the external power mechanism.

[0018] The balance beam device is connected to the wire rope locker via a special-shaped pulley mechanism.

[0019] A fixed winch type gate hoist equipped with a balance beam, characterized in that it comprises:

[0020] Winch bracket;

[0021] A drum assembly, the drum assembly is mounted on the winch bracket, and the drum assembly includes a first drum and a second drum;

[0022] a first hook, the first hook having a first movable pulley;

[0023] a second hook, the second hook having a second movable pulley;

[0024] A balance beam device, the balance beam device is installed on the winch bracket, and wire rope lockers are installed at both ends of the balance beam device in the length direction;

[0025] A first steel wire rope, one end of which is fixed to a steel wire rope locker at one end of the balance beam device, and the other end of which passes through the first movable pulley and is fixed to the first drum;

[0026] A second steel wire rope, one end of which is fixed to a steel wire rope locker at the other end of the balance beam device, and the other end of which is fixed to the second drum after passing through the second movable pulley.

[0027] The beneficial effect of the present invention is that the present invention can replace the traditional single steel wire rope with two steel wire ropes for fixed force transmission by setting a balance beam device. The setting of the two steel wire ropes greatly reduces the difficulty of wire rope threading and balancing.

[0028] The balance beam is a basic structure in mechanical manufacturing, which is used to solve the problems of balance and support in mechanical systems. The present invention provides a new balance structure for the fixed winch hoist of the steel gate of the water conservancy and hydropower project. The balance beam can disperse the load in the mechanical system, making the load more uniform, and reducing the situation where some parts are damaged by excessive load alone. It is used to replace the traditional balance pulley device, and improves the shortcomings of the traditional balance beam, such as single-point adjustment, inability to change the angle of the wire rope, and easy friction between the wire rope and the structural parts.

[0029] The rope guide mechanism on the balance beam device of the present invention is adapted to the movement of the wire rope in the axial direction of the drum, so that the angle at which the wire rope enters the drum and the fixed pulley can be maintained at an optimal level, and the number of rope winding layers of the wire rope can be greatly increased, so as to increase the pulley ratio and reduce the single-wire tension of the wire rope.

[0030] A special-shaped pulley is used in the rope locking mechanism of the balance beam in the present invention. The fan-shaped structure of the pulley is designed to ensure the uniformity of the force on its structural parts under different heavy-load conditions, ensuring that the force strength of its balance structural parts is not reduced under the heavy-load adjustment state. Generally, when the balance beam is tilted to a certain angle, the vertical force strength of its rods will be greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of an embodiment.

[0032] Figure 2 A top view of the embodiment.

[0033] Figure 3 It is a perspective view of an embodiment.

[0034] Figure 4 for Figure 1 BB cross-sectional view.

[0035] 1. Transmission shaft; 2. Guide shaft; 3. Locking sleeve; 4. Special-shaped pulley mechanism; 5. Wire rope locker; 6. Bracket; 71. First guide rope mechanism; 72. Second guide rope mechanism; 8. External power mechanism; 9. Support plate; 10. First wire rope; 11. Second wire rope; 12. Roller. DETAILED DESCRIPTION

[0036] Example 1: Figure 1 to Figure 4As shown, the fixed winch type gate hoist with a balance beam in this embodiment includes a winch bracket, a drum assembly, a hook and a balance beam device, wherein the hook has a first movable pulley and a second movable pulley.

[0037] In this example, the drum assembly is installed on the winch bracket, and the drum assembly includes a first drum and a second drum, and the first drum and the second drum are coaxially connected.

[0038] In this embodiment, the balance beam device includes a balance beam and a support plate 9 arranged in parallel with each other, wherein the middle of the balance beam is connected to the middle of the support plate 9 via a bracket 6, and the middle of the support plate 9 is supported on the winch bracket via a fulcrum mechanism. When the balance beam device is in an initial balanced state, the balance beam thereon is parallel to the axis of the drum group.

[0039] In this example, the length of the balance beam is matched with the axial length of the reel group, and the balance beam is equipped with a first guide rope mechanism 71 and a second guide rope mechanism 72. The first guide rope mechanism 71 and the second guide rope mechanism 72 are respectively located on both sides of the bracket 6 and are respectively installed on the balance beam so as to be movable back and forth along the axis of the balance beam through the locking sleeve 3.

[0040] In this example, the first guide rope mechanism 71 has a first guide channel, in which two rollers 12 are parallel to each other, and the first steel wire rope 10 passes through the guide channel from the area between the two rollers 12; the second guide rope mechanism 72 has a second guide channel, in which two rollers 12 are parallel to each other, and the second steel wire rope 11 passes through the guide channel from the area between the two rollers 12.

[0041] In this embodiment, a driving mechanism for driving the first guide rope mechanism 71 and the second guide rope mechanism 72 to move is provided corresponding to the first guide rope mechanism 71 and the second guide rope mechanism 72, and the driving mechanism makes the movement of the first guide rope mechanism 71 adapt to the movement of the first steel wire rope 10 in the axial direction of the first drum (the moving speed and the moving direction are adapted, such as when the steel wire rope moves d in the axial direction of the drum when it wraps around the drum from the left end to the right end of the drum, and at the same time, the first guide rope mechanism 71 moves d from left to right), so that the movement of the second guide rope mechanism 72 adapts to the movement of the second steel wire rope 11 in the axial direction of the second drum.

[0042] The present embodiment includes an external power mechanism 8, a transmission shaft 1 and two guide shafts 2, wherein the two guide shafts 2 are parts of a balance beam and are arranged parallel to the length direction of the balance beam, the transmission shaft 1 is parallel to the guide shaft 2, and the transmission shaft 1 is provided with left and right sections of external threads, the left and right sections of external threads are opposite and symmetrical, the transmission shaft is connected to the external power mechanism 8, and the transmission shaft is driven by the external power mechanism 8 to rotate around its axis.

[0043] In this example, the first guide rope mechanism 71 and the second guide rope mechanism 72 are respectively installed on the guide shaft 2 and the transmission shaft 1 through a locking sleeve 3, and the locking sleeve 3 is provided with guide holes adapted to the two guide shafts 2 and threaded holes adapted to the external threads on the transmission shaft 1. Since the left and right sections of the external threads on the transmission shaft 1 are opposite and symmetrical, the movement of the guide rope mechanisms on both sides is symmetrical.

[0044] In this embodiment, wire rope lockers 5 are installed at both ends of the support plate 9 in the length direction through the special-shaped pulley mechanism 4. Since the special-shaped pulley is not a simple balance beam device, its structure is a fan-shaped structure, which combines the uniform force of the circular pulley and the balancing effect of the rod balance beam. The pulley has a large rotation angle, so that the problem of uneven force caused by the different lengths of the wire ropes on both sides can be adjusted.

[0045] In this example, a first steel wire rope 10 is provided corresponding to the first drum, one end of the first steel wire rope is fixed to the steel wire rope locker 5 at one end of the balance beam device, and the other end of the first steel wire rope is fixed to the first drum after passing through the first movable pulley and the first rope guide mechanism 71; a second steel wire rope 11 is provided corresponding to the second drum, one end of the second steel wire rope is fixed to the steel wire rope locker 5 at the other end of the balance beam device, and the other end of the second steel wire rope is fixed to the second drum after passing through the second movable pulley and the second rope guide mechanism 72.

[0046] In this embodiment, the external power mechanism 8 drives the rope guide mechanisms on both sides to move along the length direction of the balance beam via the transmission shaft 1, so that the positions of the rope guide mechanisms and the corresponding steel wire ropes on the corresponding drums basically correspond to each other, so as to better wind the steel wire ropes around the drums, ensure that the rope skipping angle of the steel wire ropes is more reasonable, and can be well wound.

[0047] In this example, the external power mechanism 8 can be a motor, which is equipped with a control unit for controlling its rotation speed and direction. The control unit determines the rotation speed and direction of the motor based on preset control rules combined with the speed and angle of the reel rotation.

[0048] Embodiment 2: The structure of this embodiment is basically the same as that of Embodiment 1, and the only difference is that the hook in this embodiment includes a first hook and a second hook, wherein the first hook has a first movable pulley, and the second hook has a second movable pulley.

Claims

1. A fixed winch type gate hoist equipped with a balance beam, characterized in that: include: Winch bracket; A drum assembly, the drum assembly is mounted on the winch bracket, and the drum assembly includes a first drum and a second drum; ’ A hook having a first movable pulley and a second movable pulley; A balance beam device, the balance beam device is installed on the winch bracket, and wire rope lockers are installed at both ends of the balance beam device in the length direction; A first steel wire rope, one end of which is fixed to a steel wire rope locker at one end of the balance beam device, and the other end of which passes through the first movable pulley and is fixed to the first drum; A second steel wire rope, one end of which is fixed to a steel wire rope locker at the other end of the balance beam device, and the other end of which is fixed to the second drum after passing through the second movable pulley.

2. The fixed winch type gate hoist equipped with a balance beam according to claim 1, characterized in that: The balance beam device comprises: A balance beam, wherein the balance beam is parallel to the axis of the reel assembly in an initial state; A support plate, the support plate is installed on the winch bracket, the support plate is arranged in parallel with the balance beam and connected to the balance beam via the bracket, and the wire rope lockers are installed at both ends of the support plate in the length direction; a first rope guide mechanism, which is installed on the balance beam and can move back and forth along the axis of the balance beam, and is provided with a first guide channel for the first steel wire rope to pass through; A second rope guide mechanism, which is installed on the balance beam and can move back and forth along the axis of the balance beam, and is provided with a second guide channel for the second steel wire rope to pass through; A driving mechanism is installed on the balance beam, and can drive the first guide rope mechanism and the second guide rope mechanism to move back and forth along the axis of the balance beam, so that the movement of the first guide rope mechanism is adapted to the movement of the first steel wire rope in the direction of the axis of the first drum, and the movement of the second guide rope mechanism is adapted to the movement of the second steel wire rope in the direction of the axis of the second drum.

3. The fixed winch type gate hoist equipped with a balance beam according to claim 2, characterized in that: The driving mechanism includes an external power mechanism and a power rod, wherein the power rod is arranged parallel to the balance beam, and is provided with an external thread. The power rod is inserted into the screw holes on the first guide rope mechanism and the second guide rope mechanism, and the power rod is connected to the external power mechanism.

4. The fixed winch type gate hoist equipped with a balance beam according to claim 1, characterized in that: The balance beam device is connected to the wire rope locker via a special-shaped pulley mechanism.

5. A fixed winch type gate hoist equipped with a balance beam, characterized in that: include: Winch bracket; A drum assembly, the drum assembly is mounted on the winch bracket, and the drum assembly includes a first drum and a second drum; ’ a first hook, the first hook having a first movable pulley; a second hook, the second hook having a second movable pulley; A balance beam device, the balance beam device is installed on the winch bracket, and wire rope lockers are installed at both ends of the balance beam device in the length direction; A first steel wire rope, one end of which is fixed to a steel wire rope locker at one end of the balance beam device, and the other end of which passes through the first movable pulley and is fixed to the first drum; A second steel wire rope, one end of which is fixed to a steel wire rope locker at the other end of the balance beam device, and the other end of which is fixed to the second drum after passing through the second movable pulley.