Safety braking device for pneumatic motor

By designing a safety brake device for pneumatic motors, using air pressure to push multiple brake pads toward the motor output end, the problem of serious friction between the brake pads and the motor output end in the prior art is solved, and faster braking speed and longer service life are achieved.

CN222615401UActive Publication Date: 2025-03-14KUNSHAN DESWAY PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421279023.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The brake system of existing pneumatic motors has severe friction between the brake pad and the motor output end, resulting in limited lifespans and output ends, long braking time and low efficiency.

Method used

A safety brake device for pneumatic motor is designed. By setting a cylinder, an air inlet, an air outlet and a push plug, the first brake pad and the second brake pad are pushed to push each to the motor output end by using the air pressure, and the motor is simultaneously braked from two aspects to reduce friction loss, and the first brake pad is assisted by the second brake pad to ensure the braking effect.

Benefits of technology

It achieves accelerating braking speed, reducing friction loss, extending the service life of the motor and brake device, and ensuring that the brake device still has a braking effect after the first brake pad fails.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safety brake device for a pneumatic motor, which comprises a motor, a connecting port is arranged above the motor, a mounting seat is arranged on the motor, a first brake pad and a second brake pad are arranged on the mounting seat, and the first brake pad and the second brake pad are respectively positioned on two sides of an output end of the motor. A cylinder barrel is arranged on the mounting seat, an air inlet and an air outlet are formed in the cylinder barrel, air entering the motor from the connecting port is reduced while the motor needs to be braked, air enters the cylinder barrel through the air inlet, and the pushing plug is assisted to slide until the pushing plug pushes the first brake pad to the output end of the motor; the pneumatic motor is braked at the same time from two aspects, the braking speed is increased, loss caused by friction between the output end of the motor and the brake pad is reduced, meanwhile, the second brake pad is used for assisting the first brake pad to brake the output end of the motor, the braking effect of the braking device is guaranteed, and braking failure is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic motors, in particular to a safety braking device for pneumatic motors. Background Art

[0002] A pneumatic motor, also known as a wind motor, is a device that converts the pressure energy of compressed air into rotational mechanical energy. It is generally used as a rotational power source for more complex devices or machines. Pneumatic motors are classified according to their structure into: vane-type pneumatic motors, piston-type pneumatic motors, compact vane-type pneumatic motors, and compact piston-type pneumatic motors. The brake of a pneumatic motor is a braking system that uses air pressure. The principle is to use compressed air through a cylinder to act on the brake pads and prevent the motor from rotating. The air brake system consists of brake pads, cylinders, air valves, and pipes. When the system is connected to the air source, high-pressure air enters the cylinder, causing the piston to move to the right, pressing the brake pads and preventing the motor from continuing to rotate.

[0003] In the prior art, the output end of the motor is braked by pushing the brake pad into contact with the output end of the motor through gas, resulting in severe friction between the brake pad and the output end. The life of the brake pad and the output end is limited, the braking time is long, and the braking efficiency is low. Utility Model Content

[0004] The purpose of the utility model is to provide a safety brake device for a pneumatic motor to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a safety brake device for a pneumatic motor, comprising a motor, a connecting port is provided on the top of the motor, a mounting seat is provided on the motor, a first brake pad and a second brake pad are provided on the mounting seat, a slide groove is provided on the mounting seat, a mounting groove is provided on the mounting seat, the first brake pad and the second brake pad are both slidably connected to the mounting seat through the mounting groove, the first brake pad and the second brake pad are respectively located on both sides of the output end of the motor, a cylinder is provided on the mounting seat, an air inlet and an air outlet are provided on the cylinder, and a slide is provided on the mounting seat.

[0006] As a further preferred embodiment of the present technical solution, a mounting rod is provided in the mounting groove, a third spring is sleeved on the mounting rod, the first brake pad and the second brake pad are respectively slidably connected to the corresponding mounting rod, and the two ends of the third spring are respectively fixedly connected to the corresponding first brake pad and the second brake pad and the mounting seat.

[0007] As a further preferred embodiment of the present technical solution, a push plug is provided in the cylinder, the push plug is arranged corresponding to the first brake pad, the air inlet and the air outlet are respectively located on both sides of the tail of the push plug, two groups of first mounting tubes are symmetrically distributed on the cylinder, and second mounting tubes are provided on the two groups of the first mounting tubes, and the second mounting tubes are vertically distributed with the corresponding first mounting tubes.

[0008] As a further preferred embodiment of the present technical solution, the right end of the slide is arranged corresponding to two groups of second mounting tubes, the slide is slidably connected to the second mounting tubes, the slide is slidably connected to the mounting seat through a slide groove, and the second brake pad is fixedly installed on the left end of the slide.

[0009] As a further preferred embodiment of the present technical solution, a first mounting frame is provided in the first mounting tube, a first piston rod is provided on the first mounting frame, a first spring is provided on the first mounting frame, the first piston rod is slidably connected to the first mounting frame and the first mounting tube, and the two ends of the first spring are fixedly connected to the first mounting frame and the first piston rod respectively.

[0010] As a further preferred embodiment of the present technical solution, a second mounting frame is provided in the second mounting tube, a second piston rod is provided on the second mounting frame, a second spring is provided on the second mounting frame, the second piston rod is slidably connected to the second mounting frame and the second mounting tube, the two ends of the second spring are respectively fixedly connected to the second mounting frame and the second piston rod, and the end of the second piston rod away from the first mounting tube is fixedly connected to the slide.

[0011] The utility model provides a safety brake device for a pneumatic motor, which has the following beneficial effects:

[0012] (1) The utility model provides a cylinder, an air inlet, an air outlet and a connecting port, and respectively connects the air inlet, the air outlet and the connecting port to an air source through a connecting pipe and an electromagnetic valve. When the motor needs to be braked, the air intake from the connecting port into the motor is reduced, and at the same time, air is taken into the cylinder through the air inlet, thereby assisting the sliding of the push plug until the push plug pushes the first brake pad toward the output end of the motor. The pneumatic motor is braked from two aspects at the same time, thereby accelerating the braking speed, reducing the loss caused by the friction between the output end of the motor and the brake pad, and extending the service life of the motor and the brake device.

[0013] (2) The utility model provides a first mounting tube, a second mounting tube, a first piston rod, a second piston rod, a slide, and a second brake pad, etc., so that when the first brake pad cannot completely brake the motor, the second brake pad is used to assist the first brake pad to brake the motor output end at the same time, thereby ensuring the braking effect of the braking device and avoiding braking failure; when air is introduced into the cylinder barrel through the air inlet and the air outlet, the push plug is pushed forward, and the first brake pad is pushed so that the first brake pad fits with the motor output end. If the motor is not completely braked, air is continuously ventilated into the cylinder barrel through the air inlet and the air outlet. The relatively high air pressure in the cylinder barrel pushes the first piston rod upward until the second mounting tube is exposed. Air is continuously ventilated, and the air pressure pushes the second piston rod to slide. The second piston rod pushes the slide to slide to the right, driving the second brake pad connected to the slide to approach the motor output end until it also fits with the motor output end, and cooperates with the first brake pad to brake the motor. This braking method ensures that the braking device still has a braking effect after the first brake pad fails after long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the mounting seat of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the second brake pad of the utility model;

[0017] Figure 4 For the utility model Figure 3 -A magnified view of the structure;

[0018] In the figure: 1. motor; 2. mounting seat; 3. connecting port; 4. slide groove; 5. mounting groove; 6. first brake pad; 7. second brake pad; 8. mounting rod; 9. third spring; 10. slide; 11. cylinder; 12. push plug; 13. air outlet; 14. air inlet; 15. first mounting tube; 16. first mounting frame; 17. first piston rod; 18. first spring; 19. second mounting tube; 20. second mounting frame; 21. second piston rod; 22. second spring. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figure 1 and Figure 2As shown, in the present embodiment, a safety brake device for a pneumatic motor comprises a motor 1, a connecting port 3 is provided above the motor 1, a mounting seat 2 is provided on the motor 1, a first brake pad 6 and a second brake pad 7 are provided on the mounting seat 2, a slide groove 4 is provided on the mounting seat 2, a mounting groove 5 is provided on the mounting seat 2, the first brake pad 6 and the second brake pad 7 are both slidably connected to the mounting seat 2 through the mounting groove 5, the first brake pad 6 and the second brake pad 7 are respectively located on both sides of the output end of the motor 1, a cylinder 11 is provided on the mounting seat 2, an air inlet 14 and an air outlet 13 are provided on the cylinder 11, a slide 10 is provided on the mounting seat 2, a mounting rod 8 is provided in the mounting groove 5, a third spring 9 is sleeved on the mounting rod 8, the first brake pad 6 and the second brake pad 7 are respectively slidably connected to the corresponding mounting rod 8, and the two ends of the third spring 9 are respectively fixedly connected to the corresponding first brake pad 6 and the second brake pad 7 and the mounting seat 2.

[0021] By setting the cylinder 11, the air inlet 14, the air outlet 13 and the connecting port 3, the air inlet 14, the air outlet 13 and the connecting port 3 are respectively connected to the air source through connecting pipes and solenoid valves, and when it is necessary to brake the motor 1, the air intake from the connecting port 3 into the motor 1 is reduced, and at the same time, air is introduced into the cylinder 11 through the air inlet 14, to assist the sliding of the push plug 12 until the push plug 12 pushes the first brake pad 6 toward the output end of the motor 1, and the pneumatic motor 1 is braked from two aspects at the same time, thereby accelerating the braking speed, reducing the loss caused by the friction between the output end of the motor 1 and the brake pad, and extending the service life of the motor 1 and the braking device.

[0022] like Figure 3 and Figure 4As shown, a push plug 12 is provided in the cylinder 11, and the push plug 12 is arranged corresponding to the first brake pad 6. The air inlet 14 and the air outlet 13 are respectively located on both sides of the tail of the push plug 12. Two groups of first mounting tubes 15 are symmetrically distributed on the cylinder 11. The two groups of first mounting tubes 15 are provided with second mounting tubes 19. The second mounting tubes 19 are vertically distributed with the corresponding first mounting tubes 15. The right end of the slide 10 is arranged corresponding to the two groups of second mounting tubes 19. The slide 10 is slidably connected with the second mounting tube 19. The slide 10 is slidably connected with the mounting seat 2 through the slide groove 4. The second brake pad 7 is fixedly installed with the left end of the slide 10. A first mounting frame 16 is provided in the first mounting tube 15, and a first mounting frame 16 is provided with a first A piston rod 17, a first spring 18 is provided on the first mounting frame 16, the first piston rod 17 is slidably connected to the first mounting frame 16 and the first mounting tube 15, two ends of the first spring 18 are fixedly connected to the first mounting frame 16 and the first piston rod 17 respectively, a second mounting frame 20 is provided in the second mounting tube 19, a second piston rod 21 is provided on the second mounting frame 20, a second spring 22 is provided on the second mounting frame 20, the second piston rod 21 is slidably connected to the second mounting frame 20 and the second mounting tube 19, two ends of the second spring 22 are fixedly connected to the second mounting frame 20 and the second piston rod 21 respectively, and one end of the second piston rod 21 away from the first mounting tube 15 is fixedly connected to the slide 10.

[0023] By providing the first mounting tube 15, the second mounting tube 19, the first piston rod 17, the second piston rod 21, the slide 10, the second brake pad 7, etc., when the first brake pad 6 cannot completely brake the motor 1, the second brake pad 7 is used to assist the first brake pad 6 to brake the output end of the motor 1 at the same time, thereby ensuring the braking effect of the braking device and avoiding brake failure; when air is introduced into the cylinder 11 through the air inlet 14 and the air outlet 13, the push plug 12 is pushed forward to push the first brake pad 6 so that the first brake pad 6 fits with the output end of the motor 1. If the motor 1 The brake is not completely applied, and air is continuously ventilated into the cylinder 11 through the air inlet 14 and the air outlet 13. The relatively high air pressure in the cylinder 11 pushes the first piston rod 17 upward until the second mounting tube 19 is exposed. The air is continuously ventilated, and the air pressure pushes the second piston rod 21 to slide. The second piston rod 21 pushes the slide 10 to slide to the right, driving the second brake pad 7 connected to the slide 10 to approach the output end of the motor 1 until it also fits with the output end of the motor 1, and cooperates with the first brake pad 6 to brake the motor 1. This braking method ensures that the braking device still has a braking effect after the first brake pad 6 fails after long-term use.

[0024] The utility model provides a safety brake device for a pneumatic motor, and the specific working principle is as follows: the air inlet 14, the air outlet 13 and the connecting port 3 are respectively connected to the air source through a connecting pipe and an electromagnetic valve, and when the motor 1 needs to be braked, the air intake from the connecting port 3 to the motor 1 is reduced, and at the same time, air is introduced into the cylinder 11 through the air inlet 14, and the push plug 12 is assisted to slide until the push plug 12 pushes the first brake pad 6 to the output end of the motor 1, and the pneumatic motor 1 is braked from two aspects at the same time, which speeds up the braking speed, reduces the loss caused by the friction between the output end of the motor 1 and the brake pad, and prolongs the service life of the motor 1 and the brake device, and air is introduced into the cylinder 11 through the air inlet 14 and the air outlet 13 to push the push plug 12 to push the first brake pad 6 to the output end of the motor 1. The plug 12 moves forward to push the first brake pad 6 so that the first brake pad 6 fits against the output end of the motor 1. If the motor 1 is not completely braked, air is continuously ventilated into the cylinder 11 through the air inlet 14 and the air outlet 13. The relatively high air pressure in the cylinder 11 pushes the first piston rod 17 upward until the second mounting tube 19 is exposed. The air is continuously ventilated, and the air pressure pushes the second piston rod 21 to slide. The second piston rod 21 pushes the slide 10 to slide to the right, driving the second brake pad 7 connected to the slide 10 to approach the output end of the motor 1 until it also fits against the output end of the motor 1, and cooperates with the first brake pad 6 to brake the motor 1. This braking method ensures that the braking device still has a braking effect after the first brake pad 6 fails after long-term use.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A safety brake device for a pneumatic motor, comprising a motor (1), characterized in that: A connection port (3) is provided above the motor (1), a mounting seat (2) is provided on the motor (1), a first brake pad (6) and a second brake pad (7) are provided on the mounting seat (2), a slide groove (4) is provided on the mounting seat (2), a mounting groove (5) is provided on the mounting seat (2), the first brake pad (6) and the second brake pad (7) are both slidably connected to the mounting seat (2) through the mounting groove (5), the first brake pad (6) and the second brake pad (7) are respectively located on both sides of the output end of the motor (1), a cylinder barrel (11) is provided on the mounting seat (2), an air inlet (14) and an air outlet (13) are provided on the cylinder barrel (11), and a slide frame (10) is provided on the mounting seat (2).

2. A safety brake device for a pneumatic motor according to claim 1, characterized in that: A mounting rod (8) is provided in the mounting groove (5), a third spring (9) is sleeved on the mounting rod (8), the first brake pad (6) and the second brake pad (7) are respectively slidably connected to the corresponding mounting rod (8), and two ends of the third spring (9) are respectively fixedly connected to the corresponding first brake pad (6) and the second brake pad (7) and the mounting seat (2).

3. A safety brake device for a pneumatic motor according to claim 1, characterized in that: A push plug (12) is provided in the cylinder barrel (11), the push plug (12) is arranged corresponding to the first brake pad (6), the air inlet (14) and the air outlet (13) are respectively located on both sides of the rear of the push plug (12), two groups of first mounting tubes (15) are symmetrically distributed on the cylinder barrel (11), and second mounting tubes (19) are provided on the two groups of the first mounting tubes (15), and the second mounting tubes (19) are vertically distributed with the corresponding first mounting tubes (15).

4. A safety brake device for a pneumatic motor according to claim 1, characterized in that: The right end of the slide (10) is arranged corresponding to two groups of second mounting tubes (19), the slide (10) is slidably connected to the second mounting tubes (19), the slide (10) is slidably connected to the mounting seat (2) through a slide groove (4), and the second brake pad (7) is fixedly mounted to the left end of the slide (10).

5. A safety brake device for a pneumatic motor according to claim 3, characterized in that: A first mounting frame (16) is provided in the first mounting tube (15), a first piston rod (17) is provided on the first mounting frame (16), a first spring (18) is provided on the first mounting frame (16), the first piston rod (17) is slidably connected to the first mounting frame (16) and the first mounting tube (15), and two ends of the first spring (18) are fixedly connected to the first mounting frame (16) and the first piston rod (17), respectively.

6. A safety brake device for a pneumatic motor according to claim 3, characterized in that: A second mounting frame (20) is provided in the second mounting tube (19), a second piston rod (21) is provided on the second mounting frame (20), a second spring (22) is provided on the second mounting frame (20), the second piston rod (21) is slidably connected to the second mounting frame (20) and the second mounting tube (19), two ends of the second spring (22) are fixedly connected to the second mounting frame (20) and the second piston rod (21), and one end of the second piston rod (21) away from the first mounting tube (15) is fixedly connected to the slide frame (10).