Lightweight metallurgical gear ring

By designing a fixed seat, edge extrusion ring and lubrication system in the metallurgical ring gear, the problem that the existing metallurgical ring gear cannot be adaptively installed and fixed is solved, and stable connection and lubrication treatment with rotating shafts of different diameters is achieved, extending the application range and improving performance.

CN222615944UActive Publication Date: 2025-03-14HANGZHOU HAIXIANGDA POWDER METALLURGY CO LTD
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Patent Information

Application Number
CN202421598629.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-03-14
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

When the existing metallurgical ring gear is connected to the spindle, due to the different spindle diameters of different inductors, it cannot be adaptively installed and fixed, which limits its application range.

Method used

A lightweight metallurgical ring gear is designed, using a structure such as a fixed seat, a fixed hole, a connecting seat and a fixed screw. The gap between the rotating shaft and the ring gear is gradually sealed through the movement of the edge extrusion ring to achieve stable connection. In addition, through the installation groove, extrusion rod and liquid sponge column, the rapid replenishment and distribution of lubricating grease is achieved, and mechanical wear is reduced.

Benefits of technology

This design improves the stability of the ring gear and the shaft, adapts to the connection of rotating shafts of different diameters, extends the application range, and reduces wear through the lubrication system and improves transmission accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a lightweight metallurgical gear ring, the inner side edge end of a gear ring body and the staggered position of a fixed seat are connected with three groups of connecting blocks at equal angles, the inner sides of two groups of connecting blocks are connected with guide rods in a sliding manner, the end parts of the guide rods are connected with limiting caps, the end parts of the two guide rods are fixedly connected with edge extrusion rings, and the edge extrusion rings are fixedly connected with the fixed seat. Through the design of the conical structure of the edge extrusion ring, the edge of the edge extrusion ring can be tightly attached to the gap position between the rotating shaft and the gear ring body, so that when the rotating shaft and the gear ring body are connected, the gap position between the rotating shaft and the gear ring body can be gradually extruded and blocked through movement of the edge extrusion ring, and the sealing effect is improved. Therefore, the stability between the gear ring body and the rotating shaft after preliminary connection is improved, the phenomenon of loose connection of the rotating shaft is avoided, and according to the mounting mode, the gear ring body can be connected with rotating shafts with different diameters according to requirements by adjusting the position of the fixing screw rod in the fixing hole and matching with the movable extrusion effect of the edge extrusion ring.
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Description

Technical Field

[0001] The utility model relates to the technical field of final metallurgical gear rings, in particular to a lightweight metallurgical gear ring. Background Art

[0002] Powder metallurgy is a process technology that produces metal powder or uses metal powder as raw material, and then forms and sinters it to manufacture metal materials, composite materials and various types of products. Metallurgical ring gear is a new type of ring gear prepared based on powder metallurgy process technology. Powder metallurgy ring gear is a powder metallurgy part commonly used in various automobiles and motorcycles. Through a one-time forming and finishing process, no other post-processing process is required, and the dimensional accuracy requirements, especially the tooth shape accuracy, can be fully met. At present, the sensing mechanism of ABS is composed of a wheel speed sensor and a ring gear, which cooperate with the wheel speed sensor and the ring gear to monitor the wheel speed;

[0003] When the current metallurgical gear ring is connected to the main shaft, due to the different diameters of the main shafts of different sensors, the gear ring cannot be adaptively installed and fixed according to actual needs during the installation process, thereby reducing the actual application range of the gear ring. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a lightweight metallurgical gear ring, which solves the problem that when the current metallurgical gear ring is connected to the main shaft, the diameters of the main shafts of different sensors are different. Therefore, during the installation process, the gear ring cannot be adaptively installed and fixed according to actual needs, thereby reducing the actual application range of the gear ring.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lightweight metallurgical gear ring, comprising a gear ring body, a rotating shaft is embedded and connected to the inner side of the gear ring body, three groups of clamping grooves are provided at the side ends of the rotating shaft, transmission keys are connected to the inner side ends of the gear ring body corresponding to the three groups of clamping grooves, three groups of fixing seats are connected to one side of the gear ring body at equal angles, fixing holes are provided inside the fixing seats, a connecting seat is connected to the end of the rotating shaft corresponding to the fixing seat, and the connecting seat and the fixing seat are locked and connected by a fixing screw;

[0008] The inner side ends of the gear ring body are staggered and connected to the fixed seat at equal angles with three groups of connecting blocks, two of which are slidably connected to the inner sides of guide rods, the ends of the guide rods are connected to limiting caps, the ends of the two guide rods are fixedly connected to edge extrusion rings, and the inside of the other group of connecting blocks is connected to an adjusting bolt via a thread, and the end of the adjusting bolt is located at the inner side of the edge of the edge extrusion ring and is connected to a limiting turntable.

[0009] As a preferred technical solution for a lightweight metallurgical gear ring of the utility model, the fixing screw passes through a fixing hole inside the fixing seat and is connected to the connecting seat by a thread.

[0010] As a preferred technical solution for a lightweight metallurgical gear ring of the utility model, a sliding hole is provided on the inner side of the connecting block, and the guide rod is fitted and slidably connected in the sliding hole.

[0011] As an optimal technical solution for a lightweight metallurgical gear ring of the utility model, the cross-section of the edge extrusion ring is a right-angled trapezoid, and a limiting groove is provided at the edge of the edge extrusion ring corresponding to the limiting turntable, and the limiting turntable is located in the limiting groove and rotates within the limiting groove.

[0012] As a preferred technical solution for a lightweight metallurgical gear ring of the utility model, a mounting groove is provided at the middle end of the top of the gear ring body, an extrusion rod is provided inside the mounting groove, the top end of the extrusion rod is connected to an embedded nut, and the bottom end of the extrusion rod is connected to a threaded extrusion disk, and a liquid storage sponge column is embedded and connected at the bottom of the inner side of the mounting groove;

[0013] A connecting side groove is provided on the inner side of the edge of the gear ring body, a distribution groove is provided on the gear tooth position of the edge of the gear ring body, seepage grooves are evenly provided inside the distribution groove, and a conveying circular groove is provided on one side of the connecting side groove corresponding to the seepage groove.

[0014] As an optimal technical solution for a lightweight metallurgical gear ring of the utility model, the inner wall of the mounting groove is provided with an internal thread, the edge of the threaded extrusion disk is fittedly connected with the internal thread of the inner wall of the mounting groove through an external thread, and lubricating grease is accumulated inside the liquid storage sponge column.

[0015] As an optimal technical solution for a lightweight metallurgical gear ring of the utility model, the seepage groove is connected with the conveying circular groove, and the conveying circular groove, the connecting side groove and the installation groove are connected with each other.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a lightweight metallurgical gear ring, which has the following beneficial effects:

[0018] 1. The fixing seat, the fixing hole, the connecting seat and the fixing screw are convenient for preliminarily connecting and fixing the gear ring body and the rotating shaft. The connecting block, the guide rod, the limiting cap, the edge extrusion ring, the adjusting bolt and the limiting turntable are matched to facilitate the edge extrusion ring to move its position through the adjusting bolt. The guide rod enables the edge extrusion ring to maintain position accuracy during the movement to avoid its offset. The conical structure design of the edge extrusion ring enables its edge to fit tightly to the gap position between the rotating shaft and the gear ring body during the movement. When the rotating shaft is connected to the gear ring body, the gap position between them can be gradually squeezed and blocked by the movement of the edge extrusion ring, thereby improving the stability between the gear ring body and the rotating shaft after the preliminary connection and avoiding the phenomenon of loose connection of the rotating shaft. In addition, this installation method adjusts the position of the fixing screw in the fixing hole and cooperates with the moving extrusion effect of the edge extrusion ring, so that the gear ring body can be connected to rotating shafts of different diameters according to needs, and has strong adaptability.

[0019] 2. Through the installation groove, extrusion rod, embedded nut, threaded extrusion plate, liquid storage sponge column and connecting side groove, it is convenient to drive the threaded extrusion plate to rotate and move in the installation groove through the extrusion rod and the embedded nut, so that the threaded extrusion plate can squeeze the liquid storage sponge column, so that the lubricating grease accumulated inside it can quickly overflow into the connecting side groove, so that it is convenient to quickly replenish and supply the lubricating grease when in use. In conjunction with the conveying circular groove, distribution groove and seepage groove, after the lubricating grease enters the connecting side groove, the lubricating grease can be further conveyed to the conveying circular groove through the connecting side groove, so that the lubricating grease can enter the gear tooth gap of the ring gear body through the seepage groove, so that the ring gear body is lubricated during the transmission process, reducing mechanical wear and improving its transmission accuracy. In addition, by arranging multiple oil supply and oil delivery channels inside the ring gear body, on the basis of powder metallurgy technology, the weight of the ring gear body can be further reduced, making the ring gear more lightweight. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model.

[0021] Figure 2 It is a structural schematic diagram of the connection block of the utility model.

[0022] Figure 3 It is a structural schematic diagram of the fixing seat of the utility model.

[0023] Figure 4 It is a structural schematic diagram of the edge extrusion ring of the utility model.

[0024] Figure 5 It is a structural schematic diagram of the connecting side grooves of the utility model.

[0025] In the figure: 1. gear ring body; 2. rotating shaft; 3. snap-on groove; 4. transmission key; 5. fixing seat; 6. fixing hole; 7. connecting seat; 8. fixing screw; 9. connecting block; 10. guide rod; 11. limiting cap; 12. edge extrusion ring; 13. adjusting bolt; 14. limiting turntable; 15. mounting groove; 16. extrusion rod; 17. embedded nut; 18. threaded extrusion disk; 19. liquid storage sponge column; 20. connecting side groove; 21. conveying circular groove; 22. distribution groove; 23. seepage groove. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0027] See also Figure 1-5 The utility model provides the following technical solutions: a lightweight metallurgical gear ring, comprising a gear ring body 1, a rotating shaft 2 is embedded in the inner side of the gear ring body 1, three groups of clamping grooves 3 are provided at the side ends of the rotating shaft 2, and transmission keys 4 are connected to the inner side ends of the gear ring body 1 corresponding to the three groups of clamping grooves 3, and three groups of fixing seats 5 are connected to one side of the gear ring body 1 at equal angles, and a fixing hole 6 is provided inside the fixing seat 5, and a connecting seat 7 is connected to the fixing seat 5 at the end of the rotating shaft 2, and the connecting seat 7 is locked and connected to the fixing seat 5 by a fixing screw 8, and the fixing screw 8 passes through the fixing hole 6 inside the fixing seat 5 and is connected to the connecting seat 7 by a thread, so as to facilitate the preliminary connection and fixation between the gear ring body 1 and the rotating shaft 2;

[0028] The inner side ends of the gear ring body 1 are staggered and connected to the fixed seat 5 at equal angles with three groups of connecting blocks 9, wherein the inner sides of two groups of connecting blocks 9 are slidably connected with guide rods 10, and the inner sides of the connecting blocks 9 are provided with sliding holes, and the guide rods 10 fit and slide in the sliding holes. The guide rods 10 slide in the connecting blocks 9 to guide the edge extrusion ring 12 to maintain position accuracy during movement to avoid the phenomenon of its deviation. The ends of the guide rods 10 are connected to the limiting caps 11, and the ends of the two guide rods 10 are fixedly connected with the edge extrusion rings 12. The other group of connecting The inside of the block 9 is connected with an adjusting bolt 13 by a thread, and the end of the adjusting bolt 13 is located at the inner side of the edge of the edge extrusion ring 12 and is connected to a limiting turntable 14. The cross-section of the edge extrusion ring 12 is a right-angled trapezoid, and a limiting groove is provided at the edge of the edge extrusion ring 12 corresponding to the limiting turntable 14. The limiting turntable 14 is located in the limiting groove and rotates in a limited manner, so that the gap between the gear ring body 1 and the rotating shaft 2 can be gradually squeezed and sealed by moving the edge extrusion ring 12, thereby improving the stability between the gear ring body 1 and the rotating shaft 2 after the initial connection.

[0029] A mounting groove 15 is provided at the middle end of the top of the gear ring body 1, and an extrusion rod 16 is provided inside the mounting groove 15. The top of the extrusion rod 16 is connected with an embedded nut 17, and the bottom of the extrusion rod 16 is connected with a threaded extrusion disc 18. A liquid storage sponge column 19 is embedded and connected at the bottom of the inner side of the mounting groove 15. An internal thread is provided on the inner wall of the mounting groove 15. The edge of the threaded extrusion disc 18 is connected with the internal thread of the inner wall of the mounting groove 15 through an external thread. Lubricating grease is accumulated inside the liquid storage sponge column 19, which is convenient for the threaded extrusion disc 18 to squeeze the liquid storage sponge column 19, so as to quickly replenish and supply the lubricating grease when in use;

[0030] A connecting side groove 20 is provided on the inner side of the edge of the gear ring body 1, a distribution groove 22 is provided on the gear tooth position of the edge of the gear ring body 1, and seepage grooves 23 are evenly provided inside the distribution groove 22. A conveying circular groove 21 is provided on one side of the connecting side groove 20 corresponding to the seepage groove 23, and the seepage groove 23 is connected to the conveying circular groove 21. The conveying circular groove 21, the connecting side groove 20 and the mounting groove 15 are connected to facilitate the delivery of lubricating grease to the gear tooth gap of the gear ring body 1, thereby lubricating the gear ring body 1 during the transmission process, making the gear ring more lightweight.

[0031] The working principle and use process of the utility model are as follows: when the gear ring body 1 is connected to the rotating shaft 2, the engaging groove 3 and the transmission key 4 are first used to make the rotating shaft 2 and the gear ring body 1 aligned and connected, so that the connecting seat 7 at the end of the rotating shaft 2 can correspond to the position of the fixing seat 5, so that the gear ring body 1 and the rotating shaft 2 are preliminarily connected and fixed by the fixing seat 5, the fixing hole 6, the connecting seat 7 and the fixing screw 8;

[0032] After the gear ring body 1 and the rotating shaft 2 are initially connected and fixed, there will be a gap at the connection position between the gear ring body 1 and the rotating shaft 2, so that the pushing structure composed of the connecting block 9, the guide rod 10, the limiting cap 11, the edge extrusion ring 12, the adjusting bolt 13 and the limiting turntable 14 can be used to facilitate the edge extrusion ring 12 to move its position through the adjusting bolt 13. The conical structure design of the edge extrusion ring 12 allows its edge to fit tightly to the gap position between the rotating shaft 2 and the gear ring body 1 during the movement, so that when the rotating shaft 2 is connected to the gear ring body 1, the gap position between them can be gradually squeezed and blocked by the movement of the edge extrusion ring 12, so as to improve the stability between the gear ring body 1 and the rotating shaft 2 after the initial connection and avoid the phenomenon of loose connection of the rotating shaft 2;

[0033] The guide rod 10 slides in the connecting block 9 so that the edge extrusion ring 12 maintains position accuracy during movement to avoid displacement. In addition, the installation method adjusts the position of the fixing screw 8 in the fixing hole 6 to cooperate with the moving extrusion effect of the edge extrusion ring 12, so that the gear ring body 1 can be connected to the rotating shaft 2 of different diameters according to needs, and has strong adaptability.

[0034] When the gear ring body 1 is actually used, the manual oil replenishing structure composed of the mounting groove 15, the extrusion rod 16, the embedded nut 17, the threaded extrusion disc 18, the liquid storage sponge column 19 and the connecting side groove 20 drives the threaded extrusion disc 18 to rotate in the mounting groove 15 through the extrusion rod 16 and the embedded nut 17, and moves toward the inside of the mounting groove 15, so that the threaded extrusion disc 18 can squeeze the liquid storage sponge column 19, so that the lubricating grease accumulated inside the liquid storage sponge column 19 quickly overflows into the connecting side groove 20, so as to facilitate the rapid replenishment and supply of lubricating grease during use;

[0035] After the lubricating grease overflows into the connecting side groove 20, the conveying circular groove 21, the distribution groove 22 and the seepage groove 23 are cooperated to allow the lubricating grease to be further conveyed into the conveying circular groove 21 through the connecting side groove 20, so that the lubricating grease can enter the gear tooth gap of the ring gear body 1 through the seepage groove 23, thereby lubricating the ring gear body 1 during the transmission process, reducing mechanical wear and improving its transmission accuracy. By arranging multiple oil supply and oil delivery channels inside the ring gear body 1, on the basis of powder metallurgy technology, the ring gear body 1 can further reduce its weight, thereby making the ring gear lighter and facilitating its better rotation.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A lightweight metallurgical gear ring, comprising a gear ring body (1), characterized in that: The inner side of the gear ring body (1) is embedded with a rotating shaft (2), and the side end of the rotating shaft (2) is provided with three groups of clamping grooves (3). The inner side ends of the gear ring body (1) corresponding to the three groups of clamping grooves (3) are all connected with transmission keys (4). One side of the gear ring body (1) is connected with three groups of fixing seats (5) at equal angles. The fixing seats (5) are provided with fixing holes (6) inside. The end of the rotating shaft (2) is connected with a connecting seat (7) corresponding to the fixing seat (5). The connecting seat (7) and the fixing seat (5) are locked and connected via a fixing screw (8). The inner side ends of the gear ring body (1) are staggered and connected to the fixed seat (5) with three groups of connection blocks (9) at equal angles, wherein the inner sides of two groups of connection blocks (9) are slidably connected to guide rods (10), the ends of the guide rods (10) are connected to limit caps (11), the ends of the two guide rods (10) are fixedly connected to edge extrusion rings (12), and the inside of the other group of connection blocks (9) is connected to an adjustment bolt (13) via a thread, and the end of the adjustment bolt (13) is located at the inner side of the edge of the edge extrusion ring (12) and is connected to a limit rotating disk (14).

2. A lightweight metallurgical gear ring according to claim 1, characterized in that: The fixing screw (8) passes through the fixing hole (6) inside the fixing seat (5) and is connected to the connecting seat (7) via a threaded connection.

3. The lightweight metallurgical gear ring according to claim 1, characterized in that: A sliding hole is provided on the inner side of the connection block (9), and the guide rod (10) is fitted in the sliding hole for sliding connection.

4. The lightweight metallurgical gear ring according to claim 1, characterized in that: The cross section of the edge extrusion ring (12) is a right-angled trapezoid, and a limiting groove is provided at the edge of the edge extrusion ring (12) corresponding to the limiting rotating disk (14), and the limiting rotating disk (14) is located in the limiting groove and rotates in a limited manner.

5. The lightweight metallurgical gear ring according to claim 1, characterized in that: A mounting groove (15) is provided at the middle end of the top of the gear ring body (1), an extrusion rod (16) is provided inside the mounting groove (15), the top end of the extrusion rod (16) is connected to an embedded nut (17), and the bottom end of the extrusion rod (16) is connected to a threaded extrusion disc (18), and a liquid storage sponge column (19) is embedded and connected to the bottom of the inner side of the mounting groove (15); A connecting side groove (20) is provided on the inner side of the edge of the gear ring body (1), a distribution groove (22) is provided at the position of the gear teeth on the edge of the gear ring body (1), seepage grooves (23) are evenly provided inside the distribution groove (22), and a conveying circular groove (21) is provided on one side of the connecting side groove (20) at a position corresponding to the seepage groove (23).

6. The lightweight metallurgical gear ring according to claim 5, characterized in that: The inner wall of the installation groove (15) is provided with an internal thread, the edge of the threaded extrusion disc (18) is fitted and connected with the internal thread of the inner wall of the installation groove (15) via an external thread, and lubricating grease is stored inside the liquid storage sponge column (19).

7. The lightweight metallurgical gear ring according to claim 5, characterized in that: The seepage groove (23) is in communication with the conveying circular groove (21), and the conveying circular groove (21), the communicating side groove (20) and the mounting groove (15) are in communication with each other.