Junction box

By setting an annular waterproofing member between the bottom shell and the surface shell of the junction box, and using an annular groove and a raised structure to achieve sealing, the problem of poor waterproofing of the junction box is solved and the safety is significantly improved.

CN222620600UActive Publication Date: 2025-03-14FOSHAN SHUNDE GUANYUDA POWER SUPPLY CO LTD
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Patent Information

Application Number
CN202420205805.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-03-14
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The waterproofness of the junction box is poor, which makes it easy for water to enter the inside of the junction box, which may cause problems such as ignition, short circuit, and even cause fire.

Method used

A junction box is designed to achieve sealing of the bottom shell and the face shell by providing an annular waterproof member between the bottom shell and the face shell and providing an annular groove and projection on at least one.

Benefits of technology

It effectively improves the waterproof performance of the junction box, prevents water from entering through the gap, thereby improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a junction box, which comprises a bottom shell, a surface shell and an annular waterproof piece, and is characterized in that the surface shell is detachably connected with the bottom shell; the annular waterproof piece is arranged between the bottom shell and the surface shell; at least one of the bottom shell and the face shell is provided with an annular groove in the circumferential direction of the bottom shell, at least the other one of the bottom shell and the face shell is provided with an annular protrusion in the circumferential direction of the other one, the annular groove and the annular protrusion are arranged in an aligned mode, the annular waterproof piece is arranged in the annular groove, the face shell is connected with the bottom shell, and the annular protrusion, the annular waterproof piece and the annular groove abut against one another. When the face shell and the bottom shell are connected, the annular protrusion abuts against the annular waterproof piece in the annular groove, so that sealing of the face shell and the bottom shell is achieved, water can be prevented from entering the junction box through a gap between the face shell and the bottom shell, the waterproof performance of the junction box is improved, and the safety of the junction box is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of electrical devices, and in particular to a junction box. Background Art

[0002] In the junction box (86 box), the waterproof sealing of the junction box is poor, which makes it easy for water to enter the interior of the junction box, especially into the terminal and cable connection position, thereby easily causing sparks, short circuits and other problems due to the humid environment or water ingress, and even causing fire. Utility Model Content

[0003] In view of this, the present application provides a junction box, which solves safety problems such as poor waterproofness of the junction box.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] A junction box, characterized by comprising:

[0006] Bottom shell;

[0007] A surface shell, detachably connected to the bottom shell;

[0008] An annular waterproof member, disposed between the bottom shell and the surface shell;

[0009] Among them, at least one of the bottom shell and the face shell is provided with an annular groove along the circumference of the one, and at least the other one is provided with an annular protrusion along the circumference of the other one, and the annular groove is aligned with the annular protrusion, the annular waterproof component is arranged in the annular groove, the face shell and the bottom shell are connected, and the annular protrusion, the annular waterproof component and the annular groove are abutted.

[0010] Optionally, a connecting piece for connecting the bottom shell and the surface shell is also included, and the connecting piece is arranged on the circumferential outer side of the annular waterproof piece.

[0011] Optionally, a plurality of connecting members are provided, and are evenly arranged at equal intervals on the circumferential outer side.

[0012] Optionally, the end of the annular protrusion in the protruding direction is constricted or serrated.

[0013] Optionally, a wireless charging module is also included, and the wireless charging module includes:

[0014] A wireless charging base plate connected to the bottom shell;

[0015] The wireless charging panel is connected to the wireless charging base plate.

[0016] Optionally, an avoidance hole for avoiding the wireless charging panel is opened on the face shell, and the end surfaces of the wireless charging panel and the face shell away from the bottom shell are substantially flush.

[0017] Optionally, a terminal assembly is included, the terminal assembly includes a terminal and a locking member, the terminal is connected to the cable to achieve electrical connection between the cable and the junction box, wherein:

[0018] The terminal is provided with a first groove and a second groove which are connected to each other, and the first groove and the second groove are arranged in different directions; the cable is arranged in one of the first groove and the second groove, and the locking member is arranged in the other one to abut the cable against the terminal.

[0019] Optionally, the first groove is opened along a first direction, the second groove is opened along a second direction, and an angle between the first direction and the second direction is 60° to 120°.

[0020] Optionally, the angle between the first direction and the second direction is 95°.

[0021] Optionally, the terminal and the bottom shell are integrally formed.

[0022] The junction box provided in the present application has an annular waterproof part arranged between the bottom shell and the face shell, an annular groove is arranged on at least one of the bottom shell and the face shell, and an annular protrusion is arranged on at least the other, and the annular groove and the annular protrusion are arranged in alignment, and the annular waterproof part is arranged in the annular groove. When the face shell and the bottom shell are connected, the annular protrusion will press the annular waterproof part tightly in the annular groove, thereby achieving sealing of the bottom shell and the face shell, thereby preventing water from entering the junction box through the gap between the bottom shell and the face shell, thereby improving the waterproof performance of the junction box and improving the safety of the junction box. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0024] Figure 1 A three-dimensional diagram of the junction box provided for this embodiment;

[0025] Figure 2 for Figure 1 Middle BB section;

[0026] Figure 3 for Figure 1 Middle CC section;

[0027] Figure 4 This is an exploded view of the wireless charging module and the face shell;

[0028] Figure 5 This is an exploded view of the bottom shell and terminals;

[0029] Figure 6 is a three-dimensional diagram of the terminal;

[0030] Figure 7 for Figure 6 Sectional view at AA;

[0031] Figure 8 A three-dimensional diagram of the bottom shell;

[0032] Fig. 9 is a cross-sectional view of the bottom shell;

[0033] Fig.10 This is a three-dimensional image of the junction box from another angle.

[0034] exist Figure 1-Figure 10 middle:

[0035] 1- bottom shell, 2- top shell, 3- ring waterproof part, 4- connector, 5- wireless charging module, 6- terminal assembly, 7- cable;

[0036] 11-annular protrusion, 21-annular groove, 22-avoidance hole, 51-wireless charging base plate, 52-wireless charging panel, 61-terminal, 62-locking piece;

[0037] 611-first slot, 612-second slot. DETAILED DESCRIPTION

[0038] The present application provides a junction box.

[0039] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0040] like Figure 1-Figure 10As shown, the embodiment of the present application provides a junction box, which is connected to the cable 7 to provide power to the electrical equipment. The junction box here usually refers to the 86 box, wherein the electrical equipment can refer to wired electrical equipment, such as charging 3C products such as mobile phones and tablets through wired chargers, refrigerators, washing machines, hair dryers, vacuum cleaners, etc., and electrical equipment also includes charging 3C products such as mobile phones and tablets through wireless chargers. The junction box mainly includes a bottom shell 1, a front shell 2 and an annular waterproof part 3, and the front shell 2 is detachably connected to the bottom shell 1; the annular waterproof part 3 is arranged between the bottom shell 1 and the front shell 2. It should be noted that the annular waterproof part 3 can be a waterproof structure with a certain elasticity such as a silicone ring or a rubber ring. In this way, when the annular waterproof part 3 is arranged between the bottom shell 1 and the front shell 2, the annular waterproof part 3 can be pressed tightly to improve the waterproofness of the connection position between the bottom shell 1 and the front shell 2.

[0041] Among them, an annular groove 21 is provided along the circumference of at least one of the bottom shell 1 and the face shell 2, and an annular protrusion 11 is provided along the circumference of the other on at least the other, and the annular groove 21 is aligned with the annular protrusion 11, the annular waterproof member 3 is provided in the annular groove 21, the face shell 2 and the bottom shell 1 are connected, and the annular protrusion 11, the annular waterproof member 3 and the annular groove 21 are abutted. Exemplarily, an annular groove 21 is provided along the circumference of one of the bottom shell 1 and the face shell 2, and an annular protrusion 11 is provided along the circumference of the other on the other, and the annular waterproof member 3 is provided between the annular groove 21 and the annular protrusion 11. After the face shell 2 and the bottom shell 1 are installed together, the aligned annular protrusion 11 extends into the annular groove 21, and the annular protrusion 11 abuts the annular waterproof member 3 against the bottom wall of the annular groove 21, thereby achieving sealing of the connection position between the bottom shell 1 and the face shell 2.

[0042] In this embodiment, an optional implementation is provided, in which an annular groove 21 is provided on the surface shell 2 , and an annular protrusion 11 aligned with the annular groove 21 is provided on the bottom shell 1 .

[0043] Another optional implementation is also provided in this embodiment, in which an annular groove 21 is provided on the bottom shell 1 , and an annular protrusion 11 is provided on the surface shell 2 and is aligned with the annular groove 21 .

[0044] In this embodiment, another optional implementation is also provided, in which an annular groove 21 is provided on the surface shell 2, and an annular protrusion 11 aligned with the annular groove 21 is provided on the bottom shell 1; and an annular groove 21 is also provided on the bottom shell 1, and an annular protrusion 11 aligned with the annular groove 21 is also provided on the surface shell 2.

[0045] It should be noted that the annular groove 21 is aligned with the annular protrusion 11. The alignment means that when the surface shell 2 and the bottom shell 1 are connected together, the annular groove 21 is inserted into the inside of the annular protrusion 11, and the annular protrusion 11 and the annular groove 21 are aligned in the direction perpendicular to the connecting surface of the surface shell 2 and the bottom shell 1.

[0046] The junction box of the above structure is provided with an annular waterproof part 3 between the bottom shell 1 and the face shell 2, an annular groove 21 is provided on at least one of the bottom shell 1 and the face shell 2, and an annular protrusion 11 is provided on at least the other, and the annular groove 21 and the annular protrusion 11 are arranged in alignment, and the annular waterproof part 3 is arranged in the annular groove 21. When the face shell 2 and the bottom shell 1 are connected, the annular protrusion 11 will press the annular waterproof part 3 in the annular groove 21, thereby realizing the sealing of the bottom shell 1 and the face shell 2, thereby preventing water from entering the junction box through the gap between the bottom shell 1 and the face shell 2, thereby improving the waterproof performance of the junction box and improving the safety of the junction box.

[0047] In some embodiments, a connector 4 for connecting the bottom shell 1 and the face shell 2 is also included, and the connector 4 is arranged on the circumferential outer side of the annular waterproof member 3. Specifically, taking the annular protrusion 11 arranged on the bottom shell 1 and the annular groove 21 arranged on the face shell 2 as an example, when the bottom shell 1 and the face shell 2 need to be connected, the annular protrusion 11 of the bottom shell 1 is extended into the annular groove 21 of the face shell 2, and the annular protrusion 11 presses the annular waterproof member 3 located in the annular groove 21 tightly, and then the connector 4 is installed to achieve the connection and installation of the bottom shell 1 and the face shell 2. Further, the connector 4 is arranged on the circumferential outer side of the annular waterproof member 3, so that the annular protrusion 11 located on the circumferential inner side of the connector 4 applies an extrusion force to the annular waterproof member 3, so that the annular protrusion 11 presses the annular waterproof member 3 more tightly, so that the face shell 2 and the bottom shell 1 are connected more tightly, further avoiding the gap between the face shell 2 and the bottom shell 1, and further improving the waterproof performance between the face shell 2 and the bottom shell 1.

[0048] It should be noted that the connecting member 4 can be a connecting bolt, a buckle, a lock, or other structures.

[0049] Furthermore, in some embodiments, a plurality of connectors 4 are provided, and are evenly spaced and evenly arranged on the outer sides of the bottom shell 1 and the front shell 2, preferably, they are arranged at the four corners of the bottom shell 1 and the front shell. Such an arrangement makes the annular waterproof member 3 receive the pressure of the annular seal more evenly, which can avoid the annular seal ring receiving a small pressure at a certain position, avoid the appearance of a gap at a certain position of the front shell 2 and the bottom shell 1, further improve the sealing effect of the annular seal on the bottom shell 1 and the front shell 2, and improve the waterproof performance of the junction box.

[0050] In some embodiments, the end of the annular protrusion 11 in the protruding direction is in a constricted or serrated shape. Specifically, when the bottom shell 1 and the front shell 2 are installed together, the end of the annular protrusion 11 in the protruding direction is a constricted or serrated structure, which can apply greater pressure to the annular waterproof member 3, further squeeze the annular waterproof member 3, so that the bottom shell 1, the annular waterproof member 3 and the front shell 2 form a closed space, further improving the waterproof performance of the bottom shell 1 and the front shell 2.

[0051] In some embodiments, a wireless charging module 5 is also included, and the wireless charging module 5 includes a wireless charging base plate 51 and a wireless charging panel 52. The wireless charging base plate 51 is connected to the bottom shell 1; the wireless charging panel 52 is connected to the wireless charging base plate 51. Specifically, the wireless charging module 5 is set in the junction box, and the electrical equipment that needs wireless charging is placed on the panel of the wireless charging module 5 for wireless charging, which can quickly realize the charging of the wireless charging electrical equipment. Further, the wireless charging module 5 includes a wireless charging base plate 51 and a wireless charging panel 52. The wireless charging base plate 51 is connected to the bottom shell 1 and is electrically connected to the terminal 61 in the bottom shell 1. The wireless charging panel 52 is connected to the wireless charging base plate 51. In this way, when the bottom shell 1 and the surface shell 2 are connected through the connector 4, the bottom shell 1 and the surface shell 2 can realize the fixed installation of the wireless charging module 5, and the wireless charging panel 52 provides a charging position for the wireless charging electrical equipment.

[0052] In addition, the junction box can also provide a plug-in position for wired plugs for two-hole, three-hole, five-hole and other sockets.

[0053] In some embodiments, a clearance hole 22 for avoiding the wireless charging panel 52 is provided on the face shell 2, and the end surfaces of the wireless charging panel 52 and the face shell 2 away from the bottom shell 1 are substantially flush. Specifically, after the cable 7 is connected to the terminal 61, the wireless charging base plate 51 of the wireless charging module 5 is connected to the bottom shell 1, and then the bottom shell 1 with the wireless charging module 5 installed is connected to the face shell 2 through the connector 4, and a clearance hole 22 for avoiding the wireless charging panel 52 is provided on the face shell 2, and the end surfaces of the wireless charging panel 52 and the face shell 2 away from the bottom shell 1 are substantially flush, and the bottom shell 1 and the face shell 2 are connected, thereby locking the wireless charging module 5. Ensuring that the end surfaces of the wireless charging panel 52 and the face shell 2 away from the bottom shell 1 are substantially flush can facilitate the placement of the wireless charging device during charging and improve the stability of the placement.

[0054] It should be noted that the end surfaces of the wireless charging panel 52 and the surface shell 2 away from the bottom shell 1 are basically flush. Basically flush means that the two are in the same plane or there is a slight height difference between the two. When the wireless charging device to be charged is placed on the wireless charging panel 52, the stability of the wireless charging panel 52 and the surface shell 2 can also be guaranteed.

[0055] In some embodiments, a terminal assembly 6 is included, and the terminal assembly 6 includes a terminal 61 and a locking member 62. The terminal 61 is connected to the cable 7 to realize the electrical connection between the cable 7 and the junction box, wherein: the terminal 61 is provided with a first groove 611 and a second groove 612 that are connected to each other, and the first groove 611 and the second groove 612 are arranged in different directions; the cable 7 is arranged in the first groove 611 and the second groove 612. It should be noted that the locking member 62 can be a locking screw or a spring. Exemplarily, the locking member 62 is a locking screw. Taking the cable 7 being arranged in the first groove 611 and the locking member 62 being arranged in the second groove 612 as an example, when the locking member 62 is a locking screw, an internal thread is arranged on the inner wall of the second groove 612, so that when the cable 7 is placed in the first groove 611, the locking screw is rotated to realize the locking of the cable 7. With such a configuration, the cable 7 can be locked quickly, and the locking effect is good, so that the cable 7 and the terminal 61 are firmly connected.

[0056] It should also be noted that the arrangement of the first groove 611 and the second groove 612 is not limited. The cable 7 is arranged in the first groove 611, and correspondingly, the locking member 62 is arranged in the second groove 612; the cable 7 is arranged in the second groove 612, and correspondingly, the locking member 62 is arranged in the first groove 611.

[0057] It should also be noted that the terminal 61 is usually a copper terminal, and the junction box is usually an 86 box.

[0058] The terminal assembly 6 of the above structure has a first groove 611 and a second groove 612 that are connected to each other, and the first groove 611 and the second groove 612 are arranged in different directions, so that when water enters the terminal 61, the water will flow into one of the grooves and then flow out of the other groove, and the first groove 611 and the second groove 612 can play a role in drainage. The cable 7 is arranged in one of the first groove 611 and the second groove 612, and the locking member 62 is arranged in the other, so that the electrical connection between the cable 7 and the terminal 61 can be easily achieved, and the wiring efficiency is improved.

[0059] In some embodiments, the first groove 611 is opened along the first direction, the second groove 612 is opened along the second direction, and the angle between the first direction and the second direction is 60° to 120°. Specifically, ensuring that the angle between the first direction and the second direction is within the above range can increase the locking force applied by the locking member 62 to the cable 7 and the terminal 61, improve the stability of the connection between the cable 7 and the terminal 61, and prevent the cable 7 from moving out of the terminal 61.

[0060] Illustratively, the angle between the first direction and the second direction may be: 60°, 70°, 80°, 85°, 90°, 95°, 100°, 105°, 110°, 115°, 120°, etc.

[0061] In some embodiments, the angle between the first direction and the second direction is ensured to be 95°, so that when water flows into the first groove 611 of the terminal 61, the water can quickly flow out from the second groove 612 to increase the water outflow speed and avoid water retention in the terminal 61, thereby reducing the probability of ignition short circuit and improving the safety of the junction box when in use; and the angle between the first direction and the second direction is within the above range, while increasing the water outflow speed, it can ensure the locking effect of the locking member 62 on the cable 7, thereby improving the stability of the connection between the cable 7 and the terminal 61.

[0062] In addition, the angle between the first direction and the second direction can also be greater than 90° and less than or equal to 150°, so that when water enters from the first groove 611, since the angle between the first direction and the second direction is greater than 90°, the water can quickly flow out from the second groove 612 to avoid water remaining in the terminal 61.

[0063] Here, the first direction and the second direction are not limited. For example, the first direction is Figure 7 The first direction is the direction indicated by the double-headed arrow Y, and the second direction is the direction indicated by the double-headed arrow X. At this time, the angle between the first direction and the second direction is 95°.

[0064] In some embodiments, the terminal 61 is integrally formed with the bottom shell 1. Specifically, the terminal 61 and the bottom shell 1 are integrally injection molded, so that there is no gap between the terminal 61 and the bottom shell 1, and water is not easy to flow into the junction box from between the terminal 61 and the bottom shell 1, thereby improving the waterproofness of the junction box, avoiding sparks or short circuits caused by moisture or water ingress, and improving the safety of the junction box when in use.

[0065] The basic principles of the present application are described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. are required by each embodiment of the present application. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, not for limitation, and the above details do not limit the present application to being implemented by adopting the above specific details.

[0066] The block diagrams of the devices, apparatuses, equipment, and systems involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagram. As will be appreciated by those skilled in the art, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including", "comprising", "having", etc. are open words, referring to "including but not limited to", and can be used interchangeably with them. The words "or" and "and" used here refer to the words "and / or" and can be used interchangeably with them, unless the context clearly indicates otherwise. The words "such as" used here refer to the phrase "such as but not limited to", and can be used interchangeably with them.

[0067] It should also be noted that in the apparatus, device and method of the present application, each component or each step can be decomposed and / or recombined. Such decomposition and / or recombination should be regarded as equivalent solutions of the present application.

[0068] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0069] It should be understood that the qualifiers "first", "second", "third", "fourth", "fifth" and "sixth" used in the description of the embodiments of the present application are only used to more clearly explain the technical solutions and cannot be used to limit the scope of protection of the present application.

[0070] The above description has been given for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.

Claims

1. A junction box, characterized in that: include: Bottom shell; A surface shell, detachably connected to the bottom shell; An annular waterproof member, disposed between the bottom shell and the surface shell; Among them, at least one of the bottom shell and the face shell is provided with an annular groove along the circumference of the one, and at least the other one is provided with an annular protrusion along the circumference of the other one, and the annular groove is aligned with the annular protrusion, the annular waterproof component is arranged in the annular groove, the face shell and the bottom shell are connected, and the annular protrusion, the annular waterproof component and the annular groove are abutted.

2. The junction box according to claim 1, characterized in that: It also includes a connecting piece for connecting the bottom shell and the surface shell, and the connecting piece is arranged on the circumferential outer side of the annular waterproof piece.

3. The junction box according to claim 2, characterized in that: The connecting members are provided in plurality and are evenly arranged at equal intervals on the outer side in the circumferential direction.

4. The junction box according to claim 1, characterized in that: The end of the annular protrusion in the protruding direction is in a constricted or sawtooth shape.

5. The junction box according to claim 1, characterized in that: It also includes a wireless charging module, which includes: A wireless charging base plate connected to the bottom shell; The wireless charging panel is connected to the wireless charging base plate.

6. The junction box according to claim 5, characterized in that: The face shell is provided with an escape hole for evading the wireless charging panel, and the end surfaces of the wireless charging panel and the face shell away from the bottom shell are substantially flush.

7. The junction box according to claim 1, characterized in that: The invention comprises a terminal assembly, wherein the terminal assembly comprises a terminal and a locking member, wherein the terminal is connected to the cable to realize the electrical connection between the cable and the junction box, wherein: The terminal is provided with a first groove and a second groove which are connected to each other, and the first groove and the second groove are arranged in different directions; the cable is arranged in one of the first groove and the second groove, and the locking member is arranged in the other one to abut the cable against the terminal.

8. The junction box according to claim 7, characterized in that: The first groove is opened along a first direction, the second groove is opened along a second direction, and an angle between the first direction and the second direction is 60° to 120°.

9. The junction box according to claim 8, characterized in that: The angle between the first direction and the second direction is 95°.

10. The junction box according to claim 7, characterized in that: The terminal is integrally formed with the bottom shell.