Wire body surface cleaning system

Abstract

The utility model relates to the field of wire body manufacturing, and discloses a wire body surface cleaning system, which comprises a cleaning pool, N wire body cleaning units, the wire body cleaning units are connected in series through a pipeline, cleaning liquid flowing out of the Nth wire body cleaning unit flows to the (N-1) th wire body cleaning unit through the pipeline, and N is a positive integer; the water tank is connected with the Nth line body cleaning unit through a pipeline; and the soaking pool is arranged on the upstream of the cleaning pool, and cleaning liquid flowing out of the cleaning pool is conveyed to the soaking pool through a pipeline to be reused. The line body surface cleaning system disclosed by the utility model adopts a multi-washing structure, and the pipeline adopts a serial structure, namely, wastewater discharged by the subsequent washing is circulated to the previous washing, and the cyclic utilization of the wastewater is realized through the pollution degree of the wastewater of different rounds of washing. The wastewater of the line body surface cleaning system is used for supplementing water to the previous surface treatment device, namely the soaking pool, so that further utilization of the wastewater is realized.

Description

Technical Field

[0001] The utility model relates to the field of wire body manufacturing, in particular to a wire body surface cleaning system. Background Art

[0002] In industrial production such as special cable manufacturing and welding wire production, the surface of the wire is often cleaned. Existing advanced equipment is expensive, and small enterprises with small production volumes do not need to spend a lot of money to purchase such advanced equipment. If it is operated manually, the cleaning effect depends on the worker's operating level, which is extremely unstable and will cost a lot of manpower, increasing production costs. General ordinary equipment also needs to consume a large amount of reaction liquid or water during cleaning, which causes a waste of water resources, and the reaction liquid after use needs to go through multiple steps to be harmless before being discharged, and a large amount of sewage has caused a great burden on the factory. Therefore, a cleaning device that can reduce water resource consumption is needed to alleviate the burden on the factory. Utility Model Content

[0003] The utility model aims to provide a wire surface cleaning system to solve the problem of water resource waste in existing wire cleaning devices.

[0004] In order to solve the above technical problems, the embodiment of the utility model provides a wire surface cleaning system, the system comprising:

[0005] A cleaning pool, comprising N wire cleaning units, wherein the wire cleaning units are connected in series through pipelines, and the cleaning liquid flowing out of the Nth wire cleaning unit flows to the N-1th wire cleaning unit through the pipeline, where N is a positive integer;

[0006] A water tank connected to the pipeline of the Nth line cleaning unit;

[0007] The soaking tank is arranged upstream of the cleaning tank, and the cleaning liquid flowing out of the cleaning tank is transported to the soaking tank through a pipeline for reuse.

[0008] The line surface cleaning system disclosed by the utility model adopts a multiple water washing structure, and its pipeline adopts a series structure, that is, the waste water discharged from the rear water washing is circulated to the front water washing, and the recycling of waste water is realized through the pollution degree of waste water from different rounds of water washing.

[0009] The wastewater from the line surface cleaning system is used to replenish the upstream surface treatment device, i.e., the immersion tank, so as to achieve further utilization of the wastewater.

[0010] Additionally, the system comprises:

[0011] In the wire cleaning unit, a cleaning liquid for cleaning the wire enters from a liquid inlet and flows out from a liquid outlet.

[0012] In addition, it also includes a sewage pool, which is arranged between the Nth wire body cleaning unit and the N-1th wire body cleaning unit and is used to store the cleaning liquid flowing out of the Nth wire body cleaning unit.

[0013] In addition, the reaction liquid is used in the soaking tank to soak and clean the surface of the wire body, and clean water is used in the cleaning tank to wash away the reaction liquid remaining on the surface of the wire body. As the cleaning progresses, the concentration of the reactants in the cleaning liquid discharged from the downstream wire cleaning unit is lower and closer to clean water. Therefore, gradually circulating the cleaning liquid located downstream to the upstream can avoid the waste of water resources, and can gradually increase the concentration of the reactants in the cleaning liquid, and finally return it to the soaking tank as a reaction liquid.

[0014] In addition, the first wire cleaning unit may further include a circulation loop, which may combine the cleaning liquid in the first wire cleaning unit with the cleaning liquid from the second wire cleaning unit through a pump body, and then flow the cleaning liquid back to the first wire cleaning unit.

[0015] In addition, the system also includes a valve assembly installed between the wire cleaning unit and the sewage pool, and between the wire cleaning unit and the water tank.

[0016] In addition, the system also includes a pump installed between the wire cleaning unit and the sewage pool, and between the wire cleaning unit and the water tank.

[0017] In addition, the system further comprises a reaction liquid loop, and the reaction liquid loop is used to transport the reaction liquid flowing out of the soaking tank back into the soaking tank.

[0018] In addition, the reaction liquid circuit includes a reaction liquid tank, a pump and a valve body.

[0019] In addition, the system also includes a liquid inlet pipe for conveying reaction liquid to the immersion tank.

[0020] In addition, the system further comprises one or two water outlet pipes, wherein the water outlet pipe is connected to the first line plot unit and / or the water outlet pipe is connected to the soaking tank, and the other end of the water outlet pipe is connected to a sewage treatment device.

[0021] In addition, the number of the line cleaning units is greater than or equal to 3.

[0022] In addition, the number of the line cleaning units is preferably 4.

[0023] In addition, the reaction liquid loop is connected to a reverse osmosis device, and the reverse osmosis device is used to concentrate the cleaning liquid flowing out of the soaking tank to obtain a concentrated reaction liquid;

[0024] The reverse osmosis device is also connected to a concentrated water pool and a pure water pool;

[0025] The concentrated water tank is used to temporarily store the concentrated reaction liquid obtained by the reverse osmosis device, and the concentrated water tank is connected to the soaking tank pipeline;

[0026] The pure water pool is connected to the water tank pipeline, and the pure water pool is used to temporarily store the pure water obtained by the reverse osmosis device.

[0027] In addition, the reaction liquid loop may be provided with a concentration detection device for detecting the concentration of the cleaning liquid flowing out of the soaking tank. If the concentration of the effective component in the cleaning liquid is low, the cleaning liquid is transported to the reverse osmosis device for concentration, and the concentrated reaction liquid is transported to the soaking tank for use, thereby ensuring the concentration of the reaction liquid in the soaking tank. If the concentration in the cleaning liquid reaches the standard of the reaction liquid, the cleaning liquid is directly transported to the soaking tank.

[0028] In addition, clean pure water can be obtained through the reverse osmosis device, and the pure water can be transported to the water tank for repeated use, thereby reducing the waste of water resources.

[0029] The number of the wire cleaning units is designed according to the cleaning strength of the cleaning device and the adhesion degree of the reaction liquid. If the cleaning strength of the wire cleaning unit is strong and the flushing force on the wire surface is strong, fewer wire cleaning units can be used. If the reaction liquid on the wire surface is relatively viscous, more wire cleaning units can be set.

[0030] The utility model discloses a pipeline design of a wire surface cleaning system, which can reduce the waste of water resources while ensuring the cleaning of the wire, is beneficial to environmental protection, and can reduce the factory's consumption on sewage treatment and water costs, thereby reducing the factory's production costs.

[0031] The line surface cleaning system disclosed by the utility model adopts a multiple water washing structure, and its pipeline adopts a series structure, that is, the waste water discharged from the rear water washing is circulated to the front water washing, and the recycling of waste water is realized through the pollution degree of waste water from different rounds of water washing.

[0032] The wastewater from the line surface cleaning system is used to replenish the upstream surface treatment device, i.e., the immersion tank, so as to achieve further utilization of the wastewater. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] One or more embodiments are exemplarily described by pictures in the corresponding drawings, and these exemplified descriptions do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and unless otherwise stated, the figures in the drawings do not constitute proportional limitations.

[0034] Figure 1 It is a structural schematic diagram of the wire surface cleaning system of the utility model.

[0035] Description of reference numerals:

[0036] Line body cleaning unit-1, water tank-2, soaking tank-3, sewage tank-4, reaction liquid tank-5, line body-6. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical scheme and advantages of the utility model clearer, the various embodiments of the utility model will be described in detail below with reference to the accompanying drawings. However, it can be understood by those skilled in the art that in the various embodiments of the utility model, many technical details are provided in order to enable readers to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical schemes claimed for protection in the claims of the present application can be implemented.

[0038] The first embodiment of the utility model relates to a wire surface cleaning system, which includes a cleaning tank, a water tank 2 and a soaking tank 3.

[0039] The utility model discloses a pipeline design of a wire surface cleaning system, which can reduce the waste of water resources while ensuring the cleaning of the wire 6, is beneficial to protecting the environment, and can reduce the factory's consumption of sewage treatment and water costs, thereby reducing the factory's production costs.

[0040] The cleaning pool includes N wire cleaning units 1, and the wire cleaning units 1 are connected in series through pipelines. The cleaning liquid flowing out of the Nth wire cleaning unit 1 flows to the N-1th wire cleaning unit 1 through the pipeline, and N is a positive integer;

[0041] In this embodiment, the system includes:

[0042] In the wire cleaning unit 1, the cleaning liquid for cleaning the wire 6 enters from the liquid inlet and flows out from the liquid outlet.

[0043] In this embodiment, a sewage pool 4 is further included. The sewage pool 4 is arranged between the Nth wire cleaning unit 1 and the N-1th wire cleaning unit 1 and is used to store the cleaning liquid flowing out of the Nth wire cleaning unit 1.

[0044] In this embodiment, the sewage pool 4 can be set to N or N-1, and the first wire cleaning unit 1 can also include a circulation loop, and the circulation loop can merge the cleaning liquid in the first wire cleaning unit 1 with the cleaning liquid from the second wire cleaning unit 1 through a pump body, and then flow back to the first wire cleaning unit 1. The sewage pool 4 may or may not be set in the circulation loop, and the specific setting method can be set according to the process requirements.

[0045] In this embodiment, the system further includes a valve assembly installed between the wire cleaning unit 1 and the sewage pool 4 , and between the wire cleaning unit 1 and the water tank 2 .

[0046] In this embodiment, the system further includes a pump installed between the wire cleaning unit 1 and the sewage pool 4 , and between the wire cleaning unit 1 and the water tank 2 .

[0047] The water tank 2 is connected to the pipeline of the Nth line cleaning unit 1;

[0048] The soaking tank 3 is arranged upstream of the cleaning tank, and the cleaning liquid flowing out of the cleaning tank is transported to the soaking tank 3 through a pipeline for reuse.

[0049] In this embodiment, the system further includes a reaction liquid loop, which is used to transport the reaction liquid flowing out of the soaking tank 3 back into the soaking tank 3 .

[0050] In this embodiment, the reaction liquid loop is connected to a reverse osmosis device 7, which is used to concentrate the cleaning liquid flowing out of the soaking tank 3 to obtain a concentrated reaction liquid;

[0051] The reverse osmosis device 7 is also connected to a concentrated water pool 8 and a pure water pool 9;

[0052] The concentrated water pool 8 is used to temporarily store the concentrated reaction liquid obtained by the reverse osmosis device 7, and the concentrated water pool 8 is connected to the soaking pool 3 through a pipeline;

[0053] The pure water pool 9 is connected to the water tank 2 through a pipeline, and the pure water pool 9 is used to temporarily store the pure water obtained by the reverse osmosis device 7 .

[0054] The reaction liquid loop may be provided with a concentration detection device 7 for detecting the concentration of the cleaning liquid flowing out of the soaking tank. If the concentration of the effective component in the cleaning liquid is low, the cleaning liquid is transported to the reverse osmosis device 7 for concentration, and the concentrated reaction liquid is transported to the soaking tank 3 for use, thereby ensuring the concentration of the reaction liquid in the soaking tank 3. If the concentration in the cleaning liquid reaches the standard of the reaction liquid, the cleaning liquid is directly transported to the soaking tank 3.

[0055] In addition, clean pure water can be obtained through the reverse osmosis device 7, and the pure water can be transported to the water tank 2 for repeated use, thereby reducing the waste of water resources.

[0056] In this embodiment, the reaction liquid circuit includes a reaction liquid tank 5, a pump and a valve body.

[0057] The reaction liquid is used in the soaking tank 3 to soak and clean the surface of the wire body 6, and clean water is used in the cleaning tank to wash away the reaction liquid remaining on the surface of the wire body 6. As the cleaning progresses, the concentration of the reactants in the cleaning liquid discharged from the wire cleaning unit 1 located downstream is lower and closer to clean water. Therefore, gradually circulating the cleaning liquid located downstream to the upstream can avoid the waste of water resources, and can gradually increase the concentration of the reactants in the cleaning liquid, and finally return it to the soaking tank 3 as a reaction liquid.

[0058] In this embodiment, the system further includes a liquid inlet pipe for conveying the reaction liquid to the soaking tank 3 .

[0059] In this embodiment, the number of the line cleaning units 1 is greater than or equal to three.

[0060] In this embodiment, if Figure 1 As shown, the number of the wire body 6 cleaning units is 4. The wire body cleaning units 1 are connected in series through pipelines, and the clean water in the water tank 2 flows into the fourth wire body cleaning unit 1. The cleaning liquid flowing out of the fourth wire body cleaning unit 1 flows to the third wire body cleaning unit 1 through the pipeline; the cleaning liquid flowing out of the third wire body cleaning unit 1 flows to the second wire body cleaning unit 1 through the pipeline; the cleaning liquid flowing out of the second wire body cleaning unit 1 flows to the first wire body cleaning unit 1 through the pipeline. Clean water is used in the cleaning pool to wash away the reaction liquid remaining on the surface of the wire body 6, and as the cleaning is gradually carried out, the concentration of the reactants in the cleaning liquid discharged from the downstream wire body cleaning unit 1 is lower and closer to clean water, so the cleaning liquid located downstream is gradually circulated to the upstream.

[0061] The cleaning liquid flowing out of the first line cleaning unit 1 is transported to the soaking tank 3 through a pipeline for reuse. The reaction liquid flowing out of the soaking tank 3 can be transported to the reaction liquid tank 5 through a reaction liquid loop, and can be mixed with the newly added reaction liquid and returned to the soaking tank 3, or can be returned to the soaking tank 3 alone for liquid replenishment.

[0062] The number of wire cleaning units 1 is designed according to the cleaning strength of the cleaning device and the adhesion degree of the reaction liquid. If the cleaning strength of the wire cleaning unit 1 is strong and the flushing force on the surface of the wire body 6 is strong, fewer wire cleaning units 1 can be used. If the reaction liquid on the surface of the wire body 6 is relatively viscous, more wire cleaning units 1 can be set.

[0063] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present invention, and in actual applications, various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.

Claims

1. A wire surface cleaning system, characterized in that: The system comprises: A cleaning pool, comprising N wire cleaning units (1), wherein the wire cleaning units (1) are connected in series via pipelines, and the cleaning liquid flowing out of the Nth wire cleaning unit (1) flows to the N-1th wire cleaning unit (1) via the pipeline, where N is a positive integer; A water tank (2) connected to the pipeline of the Nth wire cleaning unit (1); The soaking tank (3) is arranged upstream of the cleaning tank, and the cleaning liquid flowing out of the cleaning tank is transported to the soaking tank (3) through a pipeline for reuse.

2. The wire surface cleaning system according to claim 1, characterized in that: The system comprises: In the wire cleaning unit (1), a cleaning liquid for cleaning the wire (6) enters from the liquid inlet and flows out from the liquid outlet.

3. The wire surface cleaning system according to claim 1 or 2, characterized in that: It also comprises a sewage pool (4), which is arranged between the Nth wire cleaning unit (1) and the N-1th wire cleaning unit (1) and is used to store the cleaning liquid flowing out of the Nth wire cleaning unit (1).

4. The wire surface cleaning system according to claim 3, characterized in that: The system also includes a valve assembly installed between the wire cleaning unit (1) and the sewage pool (4), and between the wire cleaning unit (1) and the water tank (2).

5. The wire surface cleaning system according to claim 3, characterized in that: The system also includes a pump installed between the wire cleaning unit (1) and the sewage pool (4), and between the wire cleaning unit (1) and the water tank (2).

6. The wire surface cleaning system according to claim 1, characterized in that: The system further comprises a reaction liquid circuit, wherein the reaction liquid circuit is used to transport the reaction liquid flowing out of the soaking tank (3) back into the soaking tank (3).

7. The wire surface cleaning system according to claim 6, characterized in that: The reaction liquid circuit comprises a reaction liquid tank (5), a pump and a valve body.

8. The wire surface cleaning system according to claim 6, characterized in that: The system also includes a liquid inlet pipe, which is used to transport the reaction liquid to the soaking tank (3).

9. The wire surface cleaning system according to claim 1, characterized in that: The number of the line cleaning units (1) is greater than or equal to 3.

10. The wire surface cleaning system according to claim 6, characterized in that: The reaction liquid loop is connected to a reverse osmosis device (7), and the reverse osmosis device (7) is used to concentrate the cleaning liquid flowing out of the soaking tank (3) to obtain a concentrated reaction liquid; The reverse osmosis device (7) is also connected to a concentrated water pool (8) and a pure water pool (9); The concentrated water pool (8) is used to temporarily store the concentrated reaction liquid obtained by the reverse osmosis device (7), and the concentrated water pool (8) is connected to the soaking pool (3) via a pipeline; The pure water pool (9) is connected to the water tank (2) through a pipeline, and the pure water pool (9) is used to temporarily store the pure water obtained by the reverse osmosis device (7).

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