Copper wire branching machine

By designing adjustment components and driving components in the copper wire splitter, the problem of the copper wire splitter lacking anti-loose adjustment function in the prior art is solved, and the cable is stably tightened during the winding process, avoiding winding, and improving processing efficiency.

CN222630713UActive Publication Date: 2025-03-18ZHUHAI DINGHAO ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421459227.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-18
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing copper wire splitter lacks anti-loosening adjustment function during the separation of copper wires, which leads to winding and winding when the cable changes in winding speed and the motor during winding.

Method used

A copper wire splitter is designed. Through the coordination of the adjustment component and the drive component, including the adjustment disc, a transmission rod, a drive motor and a servo motor, the adjustment disc is connected to the drive motor through the gear and the gear ring. The rotation of the adjustment disc drives the position of the splitter barrel to maintain the tightening state between the cable and the wire roller.

Benefits of technology

It effectively avoids the loosening and winding of the cable during the winding process, improves the working efficiency of the copper wire splitter, and facilitates the staff to remove the wound splitter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper wire branching machine, and relates to the technical field of copper wire processing equipment. The device comprises a base, a support is installed on the top of the base, a wire roller is installed on the top of the support, a supporting plate is fixedly connected to the top of the base, and two sets of wire distributing cylinders are arranged on the front side of the supporting plate. And an adjusting assembly is arranged at the top of the base and comprises an adjusting disc, the adjusting disc is arranged on the front side of the supporting plate, and a transmission rod is movably connected into the adjusting disc. According to the utility model, through the arrangement of the adjusting assembly, when the branching cylinder rotates to wind the cable, the driving motor drives the adjusting disc to rotate to adjust the position of the branching cylinder, so that the cable between the branching cylinder and the cable roller is kept in a tensioned state, the cable is prevented from loosening during winding, and meanwhile, after winding is completed, the cable is prevented from loosening. And the positions of the two groups of branch bobbins can be rotated and alternated, so that workers can conveniently take down the wound branch bobbins, and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of copper wire processing equipment, in particular to a copper wire splitting machine. Background Art

[0002] Copper wire splitter is a device used to separate and organize multi-core cables or lines. It is widely used in electrical, electronic, communication, automotive and other industries. Its main function is to separate the entire group of copper wires into multiple groups of small wire barrel surfaces according to predetermined requirements for subsequent processing and assembly.

[0003] However, in the copper wire splitting machine in the prior art, a motor is usually used to drive a small wire drum to rotate during the copper wire separation process, so that the entire group of cables on the surface of the wire roller are pulled and wound. However, when the wire drum rotates, the copper wire is also used to transmit the pulling force, and the winding speed of the motor is preset. When the cable becomes loose, the cable wound onto the surface of the wire drum will also become loose, which can easily cause winding.

[0004] To this end, we provide a copper wire splitter to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a copper wire splitter, which solves the problem that the copper wire splitter in the prior art lacks an anti-loosening adjustment function through the cooperation of an adjustment component and a drive component, and that when the cable changes with the winding speed of the motor during the winding process, winding entanglement is easily caused.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a copper wire splitter, comprising a base, a bracket is installed on the top of the base, a wire roller is installed on the top of the bracket, a support plate is fixedly connected to the top of the base, and two groups of wire barrels are respectively arranged on the front side of the support plate;

[0008] The top of the base is provided with an adjustment component, the adjustment component includes an adjustment disk, the adjustment disk is arranged on the front side of the support plate, a transmission rod is movably connected inside the adjustment disk, a driving motor is fixedly connected to the rear side of the support plate, a rotating rod is fixedly connected to the output end of the driving motor, the front side of the rotating rod penetrates the support plate and is fixedly connected to a gear, and a gear ring is fixedly connected to the surface of the adjustment disk;

[0009] A driving assembly is arranged on the top of the base, and the driving assembly includes a servo motor. The servo motor is fixedly connected to the rear side of the support plate, and a transmission shaft is fixedly connected to the output end of the servo motor.

[0010] The utility model is further configured that the line dividing tube is sleeved on the surface of the transmission rod, the front side of the transmission shaft penetrates into the inside of the adjustment disk, and the surface of the transmission shaft is movably connected to the inner wall of the adjustment disk through a bearing.

[0011] The utility model is further configured that the driving assembly also includes a first belt pulley, the first belt pulley is fixedly connected to the surface of the transmission shaft, and the surface of the transmission rod is fixedly connected to a second belt pulley.

[0012] The utility model is further configured such that the first belt pulley is connected to the second belt pulley via a belt transmission, and the gear is meshed with a gear ring.

[0013] The utility model is further configured that a support frame is provided on one side of the wire roller, a guide wheel is movably connected inside the support frame, and a sliding sleeve is fixedly connected to the bottom of the support frame.

[0014] The utility model is further configured that a cross bar is slidably connected inside the sliding sleeve, a vertical plate is fixedly connected to the front and rear sides of the cross bar, and one side of the vertical plate is fixedly connected to the bracket.

[0015] The utility model is further configured that a multi-stage hydraulic rod is fixedly connected to the front side of the vertical plate, and an output end of the multi-stage hydraulic rod is fixedly connected to the sliding sleeve.

[0016] The utility model is further configured that a shielding plate is arranged on the front side of the adjusting disk, and the bottom of the shielding plate is fixedly connected to the base.

[0017] The utility model has the following beneficial effects:

[0018] The utility model discloses to adjust the position of the wire drum by setting the adjustment component, when the wire drum rotates to reel up the cable, the driving motor drives the adjustment disk to rotate, and keeps the cable between the wire drum and the wire roller in a taut state, thereby preventing the cable from loosening when reeling. At the same time, after the reeling is completed, the positions of the two groups of wire drums can be rotated alternately, which makes it convenient for the staff to remove the wound wire drum, thereby improving the processing efficiency.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.

[0021] Figure 1 It is a structural stereogram of a copper wire splitter;

[0022] Figure 2 It is a rear view of the structure of a copper wire splitter;

[0023] Figure 3 It is a cross-sectional view of an adjustment disk in a copper wire splitting machine;

[0024] Figure 4 It is a side view of a support frame in a copper wire splitter;

[0025] Figure 5 The present invention is a schematic diagram of the rotation of the wire dividing barrel driven by the adjusting disk in a copper wire dividing machine.

[0026] In the attached drawings: 1. base; 2. bracket; 3. wire roller; 4. support plate; 5. wire distribution barrel; 6. adjustment disk; 7. transmission rod; 8. driving motor; 9. rotating rod; 10. gear; 11. gear ring; 12. servo motor; 13. transmission shaft; 14. first belt pulley; 15. second belt pulley; 16. support frame; 17. guide wheel; 18. sliding sleeve; 19. cross bar; 20. vertical plate; 21. multi-stage hydraulic rod; 22. shielding plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Specific embodiment 1

[0029] See also Figure 1-5 The utility model is a copper wire splitter, comprising a base 1, a bracket 2 is installed on the top of the base 1, a wire roller 3 is installed on the top of the bracket 2, a support plate 4 is fixedly connected to the top of the base 1, and two groups of wire barrels 5 are respectively arranged on the front sides of the support plate 4; an adjusting component is arranged on the top of the base 1, the adjusting component comprises an adjusting disk 6, the adjusting disk 6 is arranged on the front side of the support plate 4, a transmission rod 7 is movably connected inside the adjusting disk 6, a driving motor 8 is fixedly connected to the rear side of the support plate 4, a rotating rod 9 is fixedly connected to the output end of the driving motor 8, the front side of the rotating rod 9 passes through the support plate 4 and is fixedly connected to a gear 10, and a gear ring 11 is fixedly connected to the surface of the adjusting disk 6; a driving component is arranged on the top of the base 1, the driving component comprises a servo motor 12, the servo motor 12 is fixedly connected to the rear side of the support plate 4, and a transmission shaft 13 is fixedly connected to the output end of the servo motor 12.

[0030] Specifically: a whole set of cables is wound around the surface of the wire roller 3, and the wire roller 3 is movably connected to the inner wall of the bracket 2 through a bearing, so that it can keep rotating when the cable pulls the wire roller 3. The wire dividing drum 5 is used to wind the cables. A rubber pad is installed on the surface of the transmission rod 7. When the wire dividing drum 5 is inserted into the surface of the transmission rod 7, the friction force is used to fix it. The gear 10 is meshed with the gear ring 11, so it can transmit the power of the driving motor 8, thereby driving the adjusting disk 6 to rotate. The servo motor 12 is used to drive the transmission shaft 13 to rotate, thereby driving the first belt pulley 14. Specific embodiment 2

[0032] See also Figure 1-5 On the basis of the specific embodiment 1, the line dividing drum 5 is sleeved on the surface of the transmission rod 7, the front side of the transmission shaft 13 penetrates into the inside of the adjusting disk 6, the surface of the transmission shaft 13 is movably connected to the inner wall of the adjusting disk 6 through a bearing, and the driving assembly also includes a first belt pulley 14, the first belt pulley 14 is fixedly connected to the surface of the transmission shaft 13, and the surface of the transmission rod 7 is fixedly connected to the second belt pulley 15, the first belt pulley 14 and the second belt pulley 15 are connected by belt transmission, the gear 10 is meshed with the gear ring 11, and one side of the line roller 3 A support frame 16 is provided, and a guide wheel 17 is movably connected inside the support frame 16. A sliding sleeve 18 is fixedly connected to the bottom of the support frame 16, and a cross bar 19 is slidably connected inside the sliding sleeve 18. A vertical plate 20 is fixedly connected to the front and rear sides of the cross bar 19. One side of the vertical plate 20 is fixedly connected to the bracket 2, and a multi-stage hydraulic rod 21 is fixedly connected to the front side of the vertical plate 20. The output end of the multi-stage hydraulic rod 21 is fixedly connected to the sliding sleeve 18. A baffle plate 22 is provided on the front side of the adjusting disk 6, and the bottom of the baffle plate 22 is fixedly connected to the base 1.

[0033] Specifically: there are two groups of first belt pulleys 14, both of which are fixedly connected to the surface of the transmission shaft 13, and second belt pulleys 15 are fixed on the surfaces of the two groups of transmission rods 7. The two groups of first belt pulleys 14 and the two groups of second belt pulleys 15 are connected by belt transmission, which can transmit the power of the servo motor 12 to realize the simultaneous rotation of the two groups of wiring drums 5. There are two guide wheels 17, and the cables pass through between the two groups of guide wheels 17 to support the cables. The output end of the multi-stage hydraulic rod 21 is fixedly connected to the sliding sleeve 18, which can drive the guide wheel 17 to move forward and backward, and evenly wind the cables on the surface of the wiring drum 5. The shielding plate 22 can shield the front side of the wiring drum 5 to play a limiting role.

[0034] The working principle of the utility model is as follows: the staff pulls out the cable on the surface of the wire roller 3, and inserts it between the two sets of guide wheels 17, and then fixes it with the wire distribution drum 5, and at the same time starts the servo motor 12 through the external controller, and the servo motor 12 cooperates with the transmission shaft 13 to drive the first belt pulley 14 to rotate, and the first belt pulley 14 cooperates with the second belt pulley 15 to drive the transmission rod 7 to rotate, and the transmission rod 7 drives the wire distribution drum 5 to rotate to reel the cable;

[0035] When the cable becomes loose during the winding process, the drive motor 8 can be started, and the drive motor 8 cooperates with the rotating rod 9 to drive the gear 10 to rotate, and the gear 10 cooperates with the gear ring 11 to drive the adjusting disk 6 to rotate, and the adjusting disk 6 cooperates with the transmission rod 7 to drive the transmission shaft 13 to rotate, so that the cable between the wire distribution drum 5 and the wire roller 3 is kept in a taut state, so as to avoid the cable from becoming loose during winding;

[0036] After the winding is completed, the staff manually cuts the cable and then starts the drive motor 8 again. The drive motor 8 drives the adjustment disk 6 to rotate, and rotates and alternates the positions of the two groups of wire drums 5, so that the staff can remove the wound wire drum 5 and insert the new wire drum 5 on the surface of the transmission rod 7, which can effectively improve the processing efficiency.

[0037] The standard parts used in the present invention can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a control unit. The control circuit of the control unit can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. Therefore, the control method and circuit connection are no longer explained in detail in the present invention.

[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.

Claims

1. A copper wire splitter, comprising a base (1), characterized in that: A bracket (2) is installed on the top of the base (1), a wire roller (3) is installed on the top of the bracket (2), a support plate (4) is fixedly connected to the top of the base (1), and two groups of wire barrels (5) are respectively arranged on the front side of the support plate (4); An adjustment component is arranged on the top of the base (1), and the adjustment component comprises an adjustment disk (6), the adjustment disk (6) is arranged on the front side of the support plate (4), a transmission rod (7) is movably connected inside the adjustment disk (6), a drive motor (8) is fixedly connected to the rear side of the support plate (4), a rotating rod (9) is fixedly connected to the output end of the drive motor (8), the front side of the rotating rod (9) passes through the support plate (4) and is fixedly connected to a gear (10), and a gear ring (11) is fixedly connected to the surface of the adjustment disk (6); A driving assembly is arranged on the top of the base (1), the driving assembly comprising a servo motor (12), the servo motor (12) is fixedly connected to the rear side of the support plate (4), and the output end of the servo motor (12) is fixedly connected to a transmission shaft (13).

2. A copper wire splitter according to claim 1, characterized in that: The line dividing barrel (5) is sleeved on the surface of the transmission rod (7), the front side of the transmission shaft (13) penetrates into the interior of the adjustment disk (6), and the surface of the transmission shaft (13) is movably connected to the inner wall of the adjustment disk (6) via a bearing.

3. A copper wire splitter according to claim 1, characterized in that: The driving assembly further comprises a first belt pulley (14), wherein the first belt pulley (14) is fixedly connected to the surface of the transmission shaft (13), and a second belt pulley (15) is fixedly connected to the surface of the transmission rod (7).

4. A copper wire splitter according to claim 3, characterized in that: The first belt pulley (14) and the second belt pulley (15) are connected via a belt transmission, and the gear (10) is meshed with the gear ring (11).

5. A copper wire splitter according to claim 1, characterized in that: A support frame (16) is provided on one side of the line roller (3), a guide wheel (17) is movably connected inside the support frame (16), and a sliding sleeve (18) is fixedly connected to the bottom of the support frame (16).

6. A copper wire splitter according to claim 5, characterized in that: A cross bar (19) is slidably connected inside the sliding sleeve (18), and a vertical plate (20) is fixedly connected to the front and rear sides of the cross bar (19), and one side of the vertical plate (20) is fixedly connected to the bracket (2).

7. A copper wire splitter according to claim 6, characterized in that: A multi-stage hydraulic rod (21) is fixedly connected to the front side of the vertical plate (20), and an output end of the multi-stage hydraulic rod (21) is fixedly connected to the sliding sleeve (18).

8. The copper wire splitter according to claim 1, characterized in that: A shielding plate (22) is provided on the front side of the adjustment disk (6), and the bottom of the shielding plate (22) is fixedly connected to the base (1).