Lubricating maintenance equipment for crane
By designing a lubricating maintenance equipment for cranes that can work while cleaning and spraying lubricants, the problems of low efficiency and labor intensity of existing equipment are solved, and more efficient lubricating maintenance and a more stable cleaning process are achieved.
Patent Information
- Application Number
- CN202420768270.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-15
AI Technical Summary
When lubrication and maintenance of wire ropes, existing lubricating maintenance equipment for cranes requires manual cleaning and spraying of lubricants in steps, resulting in low work efficiency and high labor intensity for workers.
A lubricating maintenance equipment for cranes is designed, which can automatically spray lubricant while cleaning the wire rope. Through the combination of connecting seats, support seats, cleaning components, lubricant storage tanks and spray heads, the cleaning and spraying operation can be achieved.
It effectively improves the lubrication and maintenance efficiency of the crane wire rope, reduces the labor intensity of workers, and absorbs the vibration of the cleaning components through the compression spring, ensuring the stability of cleaning.
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Figure CN222634302U_ABST
Abstract
Description
Technical Field
[0001] The utility model generally relates to the technical field of maintenance equipment, and more specifically, relates to a lubrication maintenance equipment for a crane. Background Art
[0002] The steel wire rope of a crane is one of the important lifting equipment of the crane and is crucial to the safe use of the crane. In order to ensure the normal operation of the steel wire rope of the crane and extend its service life, regular maintenance work must be carried out. When lubricating and maintaining the steel wire rope of the crane, the existing crane lubrication and maintenance equipment needs to manually use a brush to clean the steel wire rope of the crane, which is cumbersome, laborious and inconvenient to operate. Moreover, the lubricant can only be sprayed on the steel wire rope after the steel wire rope of the crane has been completely cleaned, so that the cleaning action and the lubricant spraying action need to be carried out step by step, resulting in poor working efficiency of the equipment and increased labor intensity of the workers.
[0003] Therefore, how to provide a crane lubrication and maintenance device that can improve the lubrication and maintenance efficiency of crane wire ropes is an urgent problem to be solved by those skilled in the art. Utility Model Content
[0004] In view of this, the utility model provides a lubrication and maintenance equipment for cranes, which can open a nozzle to spray lubricant on the surface of the cleaned wire rope while cleaning the crane wire rope, without having to spray lubricant on the crane wire rope after all the cleaning is completed, thereby effectively improving the lubrication and maintenance efficiency of the crane wire rope and reducing the labor intensity of workers.
[0005] To achieve the above-mentioned purpose, the utility model provides a lubrication maintenance equipment for a crane, comprising: a connecting seat, a support seat is installed on the top of the connecting seat, and a cleaning assembly is provided on the support seat; a lubricant storage tank, a control valve is provided on the top of the lubricant storage tank; and a mounting pipe, one end of the mounting pipe is connected to a nozzle, the nozzle is installed in the connecting seat and is located below the cleaning assembly, the other end of the mounting pipe is connected to the lubricant storage tank through a connecting pipe, and the control valve is connected to the connecting pipe to open or close the connecting pipe.
[0006] Optionally, a limiting column is provided at the top of the connecting seat, and the supporting seat includes a bottom plate, the bottom plate is provided with a limiting column hole, and the limiting column passes through the limiting column hole; a compression spring is sleeved on the limiting column, and a removable baffle is provided at the top of the limiting column, and the compression spring is supported between the baffle and the bottom plate.
[0007] Optionally, a limiting rod is provided on the top of the connecting seat, a limiting rod hole is provided on the bottom plate, and the limiting rod passes through the limiting rod hole.
[0008] Optionally, the connecting seat is provided with a mounting hole, and the nozzle can be slidably inserted into the mounting hole; a fixing plate is provided at the connection between the mounting tube and the nozzle, and the fixing plate is provided with a connecting sleeve; and the connecting seat is provided with a connecting piece, and the connecting piece is detachably clamped to the connecting sleeve.
[0009] Optionally, the connecting sleeve is provided with a bayonet, and the connecting member includes two symmetrically arranged elastic buckles, and the two elastic buckles are engaged with the bayonet.
[0010] Optionally, there are two connecting sleeves, which are symmetrically arranged, and there are two connecting pieces, which are arranged in a one-to-one correspondence with the two connecting sleeves.
[0011] Optionally, a mounting frame is provided on the top of the support seat, and the cleaning assembly is arranged in the mounting frame.
[0012] Optionally, the cleaning assembly includes a grinding belt, a driving pulley, a driven pulley and a motor, wherein: the rotating shaft of the driving pulley and the rotating shaft of the driven pulley are respectively rotatably connected to the mounting frame via bearings; the driving pulley and the driven pulley are transmission connected via the grinding belt; and the motor is installed on one side of the support seat via fasteners, and the rotating shaft of the motor is connected to the rotating shaft of the driving pulley.
[0013] Optionally, the mounting frame is a rectangular frame structure; and / or the mounting frame is made of steel.
[0014] Optionally, the lubrication and maintenance equipment for the crane also includes an adjusting rod and a transmission frame, wherein: the adjusting rod is rotatably connected to the top of the lubricant storage tank; and one end of the transmission frame is rotatably connected to the end of the adjusting rod, and the other end of the transmission frame is rotatably connected to the control valve.
[0015] Compared with the prior art, the crane lubrication and maintenance equipment provided by the utility model has the following beneficial effects:
[0016] (1) The crane lubrication and maintenance equipment provided by the utility model can use the cleaning component to clean the crane wire rope and open the nozzle to spray lubricant on the surface of the cleaned wire rope at the same time, without spraying lubricant on the crane wire rope after the crane wire rope is completely cleaned, thereby effectively improving the lubrication and maintenance efficiency of the crane wire rope and reducing the labor intensity of workers.
[0017] (2) The crane lubrication and maintenance equipment provided by the utility model is provided with a limit column and a compression spring at the connection between the support seat and the connecting seat, and utilizes the elastic effect of the compression spring to absorb the vibration generated by the cleaning component during the cleaning work, thereby ensuring the stability of the cleaning of the crane wire rope.
[0018] (3) The crane lubrication maintenance equipment provided by the utility model is provided with a detachably snap-fitted connector and a connecting sleeve. When the nozzle is maintained or replaced, the nozzle can be quickly slid out of the mounting hole by simply releasing the snap-fitting relationship between the connector and the connecting sleeve. Thus, the nozzle and the mounting pipe can be quickly removed from the connecting seat. No tools are required during the entire disassembly process, thereby improving the loading and unloading efficiency of the nozzle and the mounting pipe and facilitating the maintenance and replacement of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the present invention, the implementation methods of the present invention will be further illustrated and described based on the following drawings. These drawings are only used to more conveniently and specifically describe the implementation methods of the present invention rather than to limit the present invention.
[0020] Figure 1 It is a schematic diagram of the overall structure of a lubrication and maintenance device for a crane provided according to an exemplary embodiment of the utility model;
[0021] Figure 2 is a schematic diagram of a mounting pipe, a connecting seat, a supporting seat and a cleaning assembly provided according to an exemplary embodiment of the utility model;
[0022] Figure 3 It is a schematic diagram of the exploded structure of a nozzle, a mounting pipe and a connecting seat provided according to an exemplary embodiment of the utility model;
[0023] Figure 4 is a schematic diagram of the exploded structure of a connecting base and a supporting base provided according to an exemplary embodiment of the utility model; and
[0024] Figure 5 It is a schematic diagram of the exploded structure of a support base and a cleaning assembly provided according to an exemplary embodiment of the utility model.
[0025] In the figure: 1. Lubricant storage tank; 101. Base; 102. Adjustment rod; 103. Transmission frame; 104. Control valve; 2. Connecting pipe; 3. Mounting pipe; 301. Nozzle; 302. Fixing plate; 303. Connecting sleeve; 4. Connecting seat; 401. Mounting hole; 402. Connecting piece; 403. Limiting column; 404. Baffle; 405. Compression spring; 406. Limiting rod; 5. Support seat; 501. Mounting frame; 502. Bottom plate; 6. Cleaning assembly; 601. Grinding belt; 602. Driving pulley; 603. Driven pulley; 604. Motor. DETAILED DESCRIPTION
[0026] The utility model provides a lubrication and maintenance device for a crane, which can open a nozzle to spray lubricant on the surface of the cleaned wire rope while cleaning the crane wire rope, without spraying lubricant on the crane wire rope after all the cleaning is completed, thereby effectively improving the lubrication and maintenance efficiency of the crane wire rope and reducing the labor intensity of workers.
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the specific embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. These embodiments are provided by way of example only. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art without making creative work are also within the scope of protection claimed by the utility model.
[0028] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0029] In the description of the present utility model, unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0030] refer to Figures 1 to 5 The embodiment of the utility model provides a lubrication and maintenance device for a crane. Figures 1 to 5 As shown in , the lubrication maintenance equipment for the crane includes a connection seat 4, a lubricant storage tank 1 and a mounting pipe 3. A support seat 5 is installed on the top of the connection seat 4, and a cleaning assembly 6 is provided on the support seat 5. A control valve 104 is provided on the top of the lubricant storage tank 1. One end (e.g., the front end) of the mounting pipe 3 is connected to a spray head 301, which is installed in the connection seat 4 and located below the cleaning assembly 6. The other end of the mounting pipe 3 is connected to the lubricant storage tank 1 through a connecting pipe (e.g., a connecting hose) 2. The control valve 104 is connected to the connecting pipe 2 to open or close the connecting pipe 2. Through the above configuration, the lubrication maintenance equipment for the crane can use the cleaning assembly 6 to clean the crane wire rope, and use the control valve 104 to open the connecting pipe 2 to open the spray head 301 below the cleaning assembly 6 to spray lubricant on the surface of the cleaned wire rope, without spraying lubricant on the crane wire rope after all the cleaning is completed, thereby effectively improving the lubrication maintenance efficiency of the crane wire rope and reducing the labor intensity of workers.
[0031] In a preferred embodiment of the present invention, a limiting column 403 is provided at the top of the connecting seat 4 (for example, the middle position of the top of the connecting seat 4). The supporting seat 5 includes a bottom plate 502, and the bottom plate 502 is provided with a limiting column hole, and the limiting column 403 passes through the limiting column hole. A compression spring 405 is sleeved on the limiting column 403. A detachable baffle 404 is provided at the top of the limiting column 403, for example, the baffle 404 can be detachably connected to the limiting column 403 by means of a thread. The compression spring 405 is supported between the baffle 404 and the bottom plate 502. When assembling the connecting seat 4 and the supporting seat 5, the limiting column 403 can be first passed through the bottom plate 502 through the limiting column hole, and then the compression spring 405 can be sleeved on the limiting column 403, and then the baffle 404 is threadedly connected to the top of the limiting column 403, so that the compression spring 405 is supported between the baffle 404 and the bottom plate 502. Through the above configuration, the crane lubrication and maintenance equipment can utilize the elastic effect of the compression spring 405 to absorb the vibration generated when the cleaning component 6 performs cleaning work (for example, when the grinding belt 601 rotates), thereby ensuring the stability of the crane wire rope cleaning.
[0032] In a preferred embodiment of the present invention, a limiting rod 406 is provided on the top of the connection seat 4, and a limiting rod hole is provided on the bottom plate 502, through which the limiting rod 406 passes. For example, four limiting rods 406 can be provided on the top of the connection seat 4, and the four limiting rods 406 are distributed in a rectangular array. Accordingly, four limiting rod holes distributed in a rectangular array are provided on the bottom plate 502, and the four limiting rod holes correspond to the four limiting rods 406 one by one. Through the above configuration, the connection firmness between the top of the connection seat 4 and the bottom plate 502 of the support seat 5 can be further enhanced.
[0033] In a preferred embodiment of the utility model, a mounting hole 401 is provided in the connecting seat 4 (for example, the middle position of the connecting seat 4), and the nozzle 301 can be slidably inserted in the mounting hole 401. A fixing plate 302 is provided at the connection between the mounting tube 3 and the nozzle 301, and the fixing plate 302 is provided with a connecting sleeve 303. The connecting seat 4 is provided with a connecting piece 402, and the connecting piece 402 and the connecting sleeve 303 are detachably clamped.
[0034] Through the above configuration, when the nozzle 301 is maintained and replaced, it is only necessary to conveniently release the snap-fitting relationship between the connecting piece 402 and the connecting sleeve 303, and the nozzle 301 can be quickly slid out of the mounting hole 401, so that the nozzle 301 and the mounting tube 3 can be quickly removed from the connecting seat 4. No tools are required during the entire disassembly process, which improves the loading and unloading efficiency of the nozzle 301 and the mounting tube 3 and facilitates the maintenance and replacement of the nozzle 301.
[0035] In a preferred embodiment of the present invention, the connecting sleeve 303 is provided with a bayonet (for example, a rectangular bayonet), and the connecting member 402 includes two symmetrically arranged elastic buckles, which are engaged with the bayonet. When the connecting seat 4 is connected to the fixing plate 302, the nozzle 301 can be slidably inserted into the mounting hole 401, and the elastic buckle of the connecting member 402 is engaged with the bayonet of the connecting sleeve 303. By manually squeezing the two elastic buckles of the connecting member 402 in opposite directions, the elastic buckle loses the engagement relationship with the bayonet of the connecting sleeve 303, and then the mounting tube 3 is pulled backward, the nozzle 301 can be driven to slide and remove the nozzle 301 from the mounting hole 401, thereby further facilitating the nozzle 301 and the mounting tube 3 to be quickly removed from the connecting seat 4.
[0036] In a preferred embodiment of the present invention, there are two connecting sleeves 303. The two connecting sleeves 303 are symmetrically arranged, for example, the two connecting sleeves 303 are symmetrically arranged on the left and right sides of the rear of the fixing plate 302. There are two connecting members 402, and the two connecting members 402 are arranged one-to-one with the two connecting sleeves 303. For example, the two connecting members 402 are arranged on the left and right sides of the rear of the connecting seat 4. By setting the connecting sleeves 303 and the connecting members 402 to two each, the connection firmness between the fixing plate 302 and the connecting seat 4 can be enhanced.
[0037] In a preferred embodiment of the present utility model, a mounting frame 501 is provided on the top of the support seat 5 , and the cleaning assembly 6 is arranged in the mounting frame 501 .
[0038] In a preferred embodiment of the present invention, the cleaning assembly 6 includes a grinding belt 601, a driving pulley 602, a driven pulley 603 and a motor (e.g., a servo motor) 604. The rotating shaft of the driving pulley 602 and the rotating shaft of the driven pulley 603 are rotatably connected to the mounting frame 501 through bearings, respectively. The driving pulley 602 and the driven pulley 603 are connected by the grinding belt 601. The motor 604 is installed on one side (e.g., the left side) of the support seat 5 through a fastener (e.g., a bolt), and the rotating shaft of the motor 604 is connected to the rotating shaft of the driving pulley 602.
[0039] Through the above configuration, when cleaning is performed, the crane lubrication maintenance equipment is provided with the power required for cleaning by the motor 604, and the active pulley 602 and the driven pulley 603 cooperate with each other to drive the grinding belt 601 to rotate, so that the lower surface of the grinding belt 601 contacts the crane wire rope, thereby cleaning the rust spots on the surface of the crane wire rope. At the same time, the operator can use the control valve 104 to conduct the connecting pipe 2 to open the nozzle 301 under the grinding belt 601 to spray lubricant on the cleaned surface of the wire rope.
[0040] In a preferred embodiment of the present invention, the mounting frame 501 is a rectangular frame structure. The mounting frame 501 is made of steel, so that the mounting frame 501 can provide sufficient support to ensure the stability of the cleaning assembly 6 during operation.
[0041] In a preferred embodiment of the utility model, the lubrication maintenance equipment for the crane further includes an adjusting rod 102 and a transmission frame 103. The adjusting rod 102 is rotatably connected to the top of the lubricant storage tank 1, for example, the adjusting rod 102 is rotatably connected to the top of the lubricant storage tank 1 through a pin. One end of the transmission frame 103 is rotatably connected to the end of the adjusting rod 102, for example, the one end of the transmission frame 103 is rotatably connected to the end (for example, the front end) of the adjusting rod 102 through a pin. The other end of the transmission frame 103 is rotatably connected to the control valve 104, for example, the other end of the transmission frame 103 is rotatably connected to the control valve 104 through a pin. The lubricant storage tank 1 is filled with a wire rope lubricant (wire rope lubricant). The wire rope lubricant can be a conventional wire rope lubricant, for example, the wire rope lubricant can mainly include synthetic oil or mineral oil, a thickener, a high lubricity nanomaterial, and a variety of additives. When the lubricant is sprayed with the nozzle 301, the adjustment lever 102 is manually pressed, and the transmission frame 103 drives the control valve 104 to be in an open state, so that the wire rope lubricant reaches the installation pipe 3 through the connecting pipe 2, and is sprayed out by the nozzle 301 to adhere to the surface of the wire rope of the crane.
[0042] In a preferred embodiment of the present invention, a base 101 is fixedly mounted on the bottom of the lubricant storage tank 1 to enhance the stability of the overall structure of the device.
[0043] It should be understood that the drawings in the embodiments of the present invention only relate to structures related to the embodiments of the present invention, and other structures can refer to the usual design. The devices and / or structures in the various embodiments provided in the present invention can be combined, modified and / or changed to form new technical solutions. In the absence of creative work, these technical solutions should also be included in the scope of protection claimed by the present invention.
[0044] A large number of specific examples are provided in the embodiments provided herein, and it should be understood that these examples are only for the purpose of describing the embodiments of the present invention in detail and are not intended to limit the present invention. The embodiments of the present invention can be practiced without these specific examples. In some embodiments, structures and / or technologies known to those skilled in the art are not shown in detail so as not to obscure the understanding of the present invention.
[0045] Although preferred embodiments of the present invention have been shown and described herein, it is readily understood by those skilled in the art that these embodiments are provided by way of example only. A variety of changes, modifications, and substitutions will now occur to those skilled in the art without departing from the present invention. It should be understood that the various alternatives to the embodiments of the present invention described herein are optionally used to implement the present invention. It is intended to define the scope of the present invention with the following claims, and thus cover the devices, structures, and equivalents thereof within the scope of these claims.
Claims
1. A lubrication and maintenance device for a crane, characterized in that: include: A connecting seat (4), a supporting seat (5) is installed on the top of the connecting seat (4), and a cleaning assembly (6) is provided on the supporting seat (5); A lubricant storage tank (1), wherein a control valve (104) is provided on the top of the lubricant storage tank (1); and A mounting pipe (3), one end of the mounting pipe (3) being connected to a nozzle (301), the nozzle (301) being mounted in the connecting seat (4) and located below the cleaning assembly (6), the other end of the mounting pipe (3) being connected to the lubricant storage tank (1) via a connecting pipe (2), the control valve (104) being connected to the connecting pipe (2) to open or close the connecting pipe (2), The cleaning assembly (6) comprises a grinding belt (601), a driving pulley (602), a driven pulley (603) and a motor (604); the driving pulley (602) and the driven pulley (603) are connected in transmission via the grinding belt (601).
2. The lubrication and maintenance equipment for crane according to claim 1, characterized in that: The top of the connecting seat (4) is provided with a limiting column (403), the supporting seat (5) comprises a bottom plate (502), the bottom plate (502) is provided with a limiting column hole, and the limiting column (403) passes through the limiting column hole; A compression spring (405) is sleeved on the limiting column (403), a detachable baffle (404) is provided at the top end of the limiting column (403), and the compression spring (405) is supported between the baffle (404) and the bottom plate (502).
3. The lubrication and maintenance equipment for crane according to claim 2, characterized in that: The top of the connecting seat (4) is provided with a limiting rod (406), the bottom plate (502) is provided with a limiting rod hole, and the limiting rod (406) passes through the limiting rod hole.
4. The lubrication and maintenance equipment for crane according to claim 1, characterized in that: The connecting seat (4) is provided with a mounting hole (401), and the nozzle (301) can be slidably inserted into the mounting hole (401); A fixing plate (302) is provided at the connection between the installation pipe (3) and the nozzle (301), and the fixing plate (302) is provided with a connecting sleeve (303); and The connecting seat (4) is provided with a connecting piece (402), and the connecting piece (402) is detachably connected to the connecting sleeve (303).
5. The lubrication and maintenance equipment for crane according to claim 4, characterized in that: The connecting sleeve (303) is provided with a bayonet, and the connecting piece (402) comprises two symmetrically arranged elastic buckles, and the two elastic buckles are engaged with the bayonet.
6. The lubrication and maintenance equipment for crane according to claim 4, characterized in that: There are two connecting sleeves (303), and the two connecting sleeves (303) are symmetrically arranged. There are two connecting members (402), and the two connecting members (402) are arranged in a one-to-one correspondence with the two connecting sleeves (303).
7. The lubrication and maintenance equipment for a crane according to claim 1, characterized in that: A mounting frame (501) is provided on the top of the support seat (5), and the cleaning assembly (6) is arranged inside the mounting frame (501).
8. The lubrication and maintenance equipment for crane according to claim 7, characterized in that: The rotating shaft of the driving pulley (602) and the rotating shaft of the driven pulley (603) are rotatably connected to the mounting frame (501) via bearings respectively; and The motor (604) is mounted on one side of the support seat (5) via a fastener, and the rotating shaft of the motor (604) is connected to the rotating shaft of the driving pulley (602).
9. The lubrication and maintenance equipment for a crane according to claim 7, characterized in that: The mounting frame (501) is a rectangular frame structure; and / or The mounting frame (501) is made of steel.
10. The lubrication and maintenance equipment for a crane according to claim 1, characterized in that: Also includes: The adjusting rod (102) and the transmission frame (103) are as follows: The adjusting rod (102) is rotatably connected to the top of the lubricant storage tank (1); and One end of the transmission frame (103) is rotatably connected to the end of the adjustment rod (102), and the other end of the transmission frame (103) is rotatably connected to the control valve (104).