One-output four-dragon-ball machine

Abstract

The utility model relates to a one-outlet four-dragon-ball machine, which comprises a softening device, a feeding device, a discharging device and a control device, wherein the softening device is used for pressurizing, cooking and softening tea leaves; the compression molding device is arranged right in front of the softening device and is used for receiving the tea leaves softened by the softening device and outputting the tea leaves after pressure-maintaining compression; the pushing device is movably inserted into the softening device and is used for pushing the softened tea leaves on the inner side of the softening device to the inner side of the compression molding device for compression; and the discharging device is telescopically inserted into the inner side of the pressing and forming device and is used for pushing the tea leaves pressed and formed by the pressing and forming device away from the pressing and forming device. The device is simple in structure, cost-saving, high in working efficiency, good in product quality and high in equipment utilization rate.

Description

Technical Field

[0001] The utility model relates to the technical field of tea production equipment, in particular to a one-outlet four-dragon ball machine. Background Art

[0002] Nowadays, in order to facilitate the storage and transportation of tea leaves, the roasted tea leaves are sometimes pressed into small dragon balls for storage, but there are still many defects in pressing tea leaves into small dragon balls. For example, the dragon ball tea pressing machine for tea processing in the prior art has low working efficiency. At present, most of the dragon ball pressing machines for tea processing on the market can only perform single pressing, which cannot meet market demand. Summary of the invention

[0003] The purpose of the utility model is to provide a four-in-one dragon ball machine with simple structure, cost saving, high working efficiency, good product quality and high equipment utilization rate, so as to solve the problem that most of the dragon ball pressing machines for tea processing on the market can only perform single pressing.

[0004] In order to realize the above technical solution, the technical solution of the utility model is as follows: a one-out four-Dragon Ball machine, comprising:

[0005] A softening device, used for softening tea leaves by pressure cooking;

[0006] A pressing and forming device is arranged in front of the softening device, and is used to receive the tea leaves softened by the softening device and press them under pressure before outputting them;

[0007] A pushing device, which is movably inserted on the softening device and is used to push the tea leaves softened in the softening device to the pressing and molding device for pressing; and

[0008] The unloading device is retractably inserted inside the pressing and forming device and is used for pushing the tea leaves pressed and formed by the pressing and forming device away from the pressing and forming device.

[0009] Furthermore, the softening device comprises a softening seat provided with four softening chambers; a sealing assembly is sealingly inserted on the softening seat; a discharging seat is fixedly connected to the bottom of the softening seat; the discharging seat is communicated with the four softening chambers on the softening seat;

[0010] Wherein: when the sealing component moves downward, the connection between the softening seat and the four softening chambers is cut off, and a heating softening chamber is constructed in cooperation with the pushing device.

[0011] Further, the sealing assembly comprises a sealing bracket fixedly mounted on the top of the softening seat; a lifting cylinder is arranged on the sealing bracket; a sealing fixture is arranged at the output end of the lifting cylinder; and the sealing fixture is inserted on the softening seat;

[0012] The pushing device includes a first pushing assembly and a second pushing assembly; the first pushing assembly is symmetrically arranged on both sides of the softening seat and can be inserted and moved back and forth; the second pushing assembly is centrally located between adjacent first pushing assemblies; the first pushing assembly and the second pushing assembly are arranged perpendicular to each other.

[0013] Furthermore, the pressing and forming device includes a pressing bracket located at the output end of the softening device; a pressing driving source is provided on the pressing bracket, which can be moved closer or farther away from each other; a pressing jig is detachably provided on the pressing driving source; and a deformation part is provided on the pressing jig.

[0014] Furthermore, the pressing driving source is a hydraulic cylinder; and the deformation part is piezoelectric ceramic.

[0015] Furthermore, the unloading device includes an unloading bracket; a servo drive motor is provided on one side of the unloading bracket; a push shovel is movably provided on one side of the unloading bracket; the servo drive motor can drive the push shovel to move back and forth through a gear rack.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the utility model realizes the automatic softening of tea leaves, transportation of tea leaves, pressing of tea leaves, pressure maintenance and discharging of tea leaves at four workstations at one time through the cooperation of equipment such as a softening device, a pressing and forming device, a pushing device and a feeding device, thereby replacing the modern single-station operation and improving production efficiency. The utility model has a simple structure, saves costs and has high work efficiency, low production costs, good product quality, high yield rate and high equipment utilization rate. The rationality of the device is improved and the work efficiency of the device is further guaranteed. In addition, the utility model reasonably distributes the production rhythm of tea pressing, improves the operating efficiency of the whole machine, and avoids the situation of full material waiting due to the higher production efficiency of individual processes than other processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a four-outlet Dragon Ball machine of the utility model;

[0019] Figure 2 It is a schematic diagram of the negative axis side of a four-outlet Dragon Ball machine of the utility model. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0022] Please see attached Figure 1 to Figure 2 As shown: a one-out four-ball machine, comprising a softening device 1, a pressing and forming device 2, a pushing device 3 and a feeding device 4. The softening device 1 is used to pressurize and steam tea leaves to soften them, so as to avoid crushing during the pushing process; the pressing and forming device 2 is arranged in front of the softening device 1, and is used to receive the tea leaves softened by the softening device 1 and output them after pressure-maintaining pressing; the pushing device 3 can be movably inserted on the softening device 1, and is used to push the tea leaves softened inside the softening device 1 to the inside of the pressing and forming device 2 for pressing; the feeding device 4 can be telescopically inserted inside the pressing and forming device 2, and is used to push the tea leaves pressed and formed by the pressing and forming device 2 away from the pressing and forming device 2. Specifically, the tea leaves to be pressed first enter the inner side of the softening device 1 of the four softening chambers, and are connected to high-pressure steam to soften the tea leaves inside under high temperature. After softening, the pusher device 3 pushes the softened tea leaves out of the four softening chambers and sends them to the inner side of their respective pressing and forming devices 2. Then, the hydraulic oil circuit is connected to start squeezing the tea leaves, and after holding the pressure for a while, the pressing and forming device 2 reverses to release the fixture, lifts up the spherical tea leaves, and finally the unloading device 4 starts to move the 4-piece dragon ball tea formed at one time out of the device to prepare for the next time. The utility model realizes the automatic softening of tea leaves, transportation of tea leaves, pressing of tea leaves, holding the pressure and discharging of tea leaves at four stations at one time through the cooperation of the softening device 1, the pressing and forming device 2, the pusher device 3 and the unloading device 4, thereby replacing the modern single-station operation and improving the production efficiency. The utility model has a simple structure, saves costs and has high work efficiency, low production cost, good product quality, high yield rate, and high equipment utilization rate. The rationality of the device is improved, and the work efficiency of the device is further guaranteed. In addition, the utility model reasonably distributes the production rhythm of tea pressing, thereby improving the operating efficiency of the whole machine and avoiding the situation where the machine is full of materials and waiting because the production efficiency of individual processes is higher than that of other processes.

[0023] On the basis of the above embodiment, the softening device 1 includes a softening seat 11 with four softening chambers, and a connected feed hopper is provided on the corresponding softening seat 11, which is used to guide the tea leaves to quickly enter the chamber to facilitate subsequent softening; a sealing component 12 is sealingly inserted on the softening seat 11, which is used to seal the four softening chambers to avoid leakage of hot air flow during pressurized softening and improve the softening efficiency; a discharge seat 13 is fixedly connected to the bottom of the softening seat 11, which is used to receive the softened tea leaves and guide them to the pressing and molding device 2 to avoid them being exposed in the space and causing stable loss; the discharge seat 13 is connected to the four softening chambers on the softening seat 11; wherein: when the sealing component 12 moves downward, it cuts off the connection between the softening seat 11 and the four softening chambers, and cooperates with the pushing device 3 to construct a heating softening chamber.

[0024] Based on the above embodiment, the sealing assembly 12 includes a sealing bracket fixedly mounted on the top of the softening seat 11; a lifting cylinder is provided on the sealing bracket to provide sealing power; a sealing fixture is provided at the output end of the lifting cylinder; the sealing fixture can be reciprocated and inserted into the softening seat 11 under the action of the lifting cylinder.

[0025] On the basis of the above embodiment, the pushing device 3 includes a first pushing assembly 31 and a second pushing assembly 32; the first pushing assembly 31 is symmetrically arranged on both sides of the softening seat 11 and can be inserted and moved back and forth; the second pushing assembly 32 is centrally located between adjacent first pushing assemblies 31; the first pushing assembly 31 and the second pushing assembly 32 are arranged perpendicular to each other. The first pushing assembly 31 is symmetrically installed, and the second pushing assembly 32 is located exactly on the central axis of the two first pushing assemblies 31. Through this arrangement, tea cakes can be softened and pushed at four stations at a time, which improves the working efficiency and use value of the device, and such an arrangement can further reduce the space occupied by the equipment.

[0026] Based on the above embodiment, the pressing and molding device 2 includes a pressing bracket 21 located at the output end of the softening device 1; a pressing driving source 22 is provided on the pressing bracket 21, which can be close to or away from each other, and is used to provide a driving force for pressing and maintaining pressure; a pressing jig 23 is detachably provided on the pressing driving source 22, which is used to hold the softened tea leaves and press them into shape on the inner side thereof; a deformation part is provided on the pressing jig 23, which is pushed toward the center of the ball under the action of an electric field, so that the dragon ball tea is loosened, making it convenient for the unloading device 4 to push it out.

[0027] Based on the above embodiment, the pressing driving source 22 is a hydraulic cylinder. Of course, in the embodiment, the pressing driving source 22 can also be an electric type or a cylinder type or other reciprocating linear moving mechanical structure, which is not specifically limited here; the deformation part is a piezoelectric ceramic. When the jig is released after pressing and forming, as long as the power is turned on, the piezoelectric ceramic will deform and lift up along the width direction, so that the tea leaves are lifted up in the bottom jig. The above design improves the reliability and practicality of the device, and can further improve the working efficiency of the device.

[0028] Based on the above embodiment, the unloading device 4 includes a unloading bracket 41; a servo drive motor 42 is provided on one side of the unloading bracket 41; a pushing shovel 43 is movably provided on one side of the unloading bracket 41; the servo drive motor 42 can drive the pushing shovel 43 to move back and forth through a gear rack; such a setting can ensure the stability of the work, thereby improving the stability of the device.

[0029] When in use, the tea leaves are guided into the chamber quickly through the feed hopper, and the servo motor on the first pushing assembly 31 starts to move, pushing the pushing plate forward a certain distance through the gear, and the lifting cylinder drives the sealing fixture to be inserted into the softening seat 11. At this time, the softening seat 11 together with the sealing fixture and the pushing plate just form a sealed chamber. At this time, the high-pressure airflow is connected, and the hot airflow quickly enters the inner side of the sealed chamber to pressurize and heat the tea leaves, so that the tea leaves can be softened quickly. After softening, the sealing fixture reverses and rises, and the servo motor continues to move to push the pushing plate forward, and pushes the softened tea leaves into the discharge seat 13; The second pushing component 32 (which adopts a similar structural design to the first pushing component 31) starts to start, and pushes the softened tea leaves into the pressing fixture 23 on the pressing molding device 2. At this time, the pressing drive source 22 is started; the pressing fixtures 23 are brought close to each other to press the scattered tea leaves into a spherical shape, and the pressure is maintained for a while, and then retracted in the reverse direction. At this time, the piezoelectric ceramic is connected to the circuit and deforms and lifts up along the width direction, so that the tea leaves are lifted up in the bottom fixture. Finally, the unloading device 4 pushes the finished product out of the equipment, and then returns to the initial state. The cycle is reciprocating, and the operation is simple, which improves the working efficiency of the device. It is simple to operate and further improves the use value of the device.

[0030] In summary, the dragon ball-shaped tea pressing equipment for tea processing can perfectly realize the pressing of multiple spherical teas at the same time, and is fully automated and easy to operate. It improves the working efficiency and convenience of the device to a certain extent, thereby improving the use value of the device.

[0031] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A four-out Dragon Ball machine, characterized in that: include: A softening device (1) is used to soften tea leaves by pressure boiling; A pressing and forming device (2) is arranged in front of the softening device (1) and is used to receive the tea leaves softened by the softening device (1) and press them under pressure before outputting them; A pushing device (3) is movably inserted into the softening device (1) and is used to push the tea leaves softened inside the softening device (1) to the inside of the pressing and molding device (2) for pressing; and A feeding device (4) is retractably inserted inside the pressing and forming device (2) and is used to push the tea leaves pressed and formed by the pressing and forming device (2) away from the pressing and forming device (2); the softening device (1) comprises a softening seat (11) provided with four softening chambers; a sealing assembly (12) is sealingly inserted on the softening seat (11); a discharging seat (13) is fixedly connected to the bottom of the softening seat (11); the discharging seat (13) is in communication with the four softening chambers on the softening seat (11); Wherein: when the sealing component (12) moves downward, the connection between the softening seat (11) and the four softening chambers is cut off, and a heating softening chamber is constructed in cooperation with the pushing device (3); The pressing and forming device (2) comprises a pressing support (21) located at the output end of the softening device (1); a pressing driving source (22) is provided on the pressing support (21) so as to be close to or far away from each other; a pressing jig (23) is detachably provided on the pressing driving source (22); and a deformation portion is provided on the pressing jig (23).

2. The one-out-four Dragon Ball machine as claimed in claim 1, characterized in that: The sealing assembly (12) comprises a sealing bracket fixedly mounted on the top of the softening seat (11); a lifting cylinder is arranged on the sealing bracket; a sealing fixture is arranged at the output end of the lifting cylinder; and the sealing fixture is inserted into the softening seat (11); The pushing device (3) comprises a first pushing component (31) and a second pushing component (32); the first pushing component (31) is symmetrically arranged on both sides of the softening seat (11) and can be inserted and moved back and forth; the second pushing component (32) is centrally located between adjacent first pushing components (31); the first pushing component (31) and the second pushing component (32) are arranged perpendicular to each other.

3. The one-out-four Dragon Ball machine as claimed in claim 1, characterized in that: The pressing driving source (22) is a hydraulic cylinder; and the deformation part is piezoelectric ceramics.

4. The one-out-four Dragon Ball machine as claimed in claim 1, characterized in that: The unloading device (4) comprises an unloading bracket (41); a servo drive motor (42) is provided on one side of the unloading bracket (41); a push shovel (43) is movably provided on one side of the unloading bracket (41); the servo drive motor (42) can drive the push shovel (43) to move back and forth via a gear rack.

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