Automatic cleaning mechanism for metal wire production

By designing an automatic cleaning mechanism including a cleaning box, a cleaning sponge, an ultrasonic cleaning box and a wiping cotton, the problem of manual cleaning of metal wires in the prior art is solved, and the automatic cleaning and winding of metal wires is realized, and the cleaning efficiency and product quality are improved.

CN222642877UActive Publication Date: 2025-03-21FUNAN COUNTY YILONG ARTS & CRAFTS CO LTD
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Patent Information

Application Number
CN202421255538.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing wire cleaning device requires manual wire extraction, which is laborious and inefficient. Before cleaning, it is time-consuming and labor-intensive to wrap the wire with cotton cloth.

Method used

Design an automatic cleaning mechanism for wire production, including cleaning boxes, cleaning sponges, ultrasonic cleaning boxes and wipe cotton. The wires are cleaned and winded through automated processes to reduce manual operations.

Benefits of technology

It realizes automatic cleaning and winding of metal wires, reduces the effort and time of manual operation, and improves cleaning efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal wire cleaning, in particular to an automatic cleaning mechanism for metal wire production, which comprises a cleaning box, two cleaning sponges and two wiping sponges are respectively arranged on two sides of the inside of the cleaning box, and long grooves are respectively arranged on two sides of the cleaning box. An adjusting mechanism for prolonging the service life of the cleaning sponge and the wiping sponge is arranged on the cleaning sponge, and a winding disc is arranged on the side, close to the wiping sponge, of the cleaning box. Through the arrangement of the winding disc, the unwinding device unwinds the metal wire, the winding disc automatically winds the cleaned metal wire, and compared with a comparison file, the metal wire needs to be manually pulled out by a worker, and more labor is saved; through the arrangement of the cleaning sponge, the ultrasonic cleaning box and the wiping cotton, compared with a mode that a metal wire is spirally wrapped by cotton cloth, the ultrasonic cleaning device is more convenient to use, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal wire cleaning, in particular to an automatic cleaning mechanism for metal wire production. Background Art

[0002] Various metal wires are manufactured through different production processes. During the production process, impurities or dust often adhere to the surface of the metal filaments, which seriously affects the product quality. Therefore, the surface of the metal wire needs to be cleaned.

[0003] Publication number: CN207271702U relates to the technical field of metal surface cleaning, and particularly to a device for cleaning debris from the surface of a metal wire, comprising a base, an upper clamping plate and a lower clamping plate, the left and right ends of the upper surface of the base are respectively vertically fixed with pillars, the lower clamping plate passes through the pillars and is fixed to the lower ends of the pillars, the upper clamping plate is movably connected to the pillars and is located above the lower clamping plate, and the left and right ends of the upper clamping plate are also respectively provided with long strip cleaning ports, a right-angle bracket is provided in the middle of the base, and the vertical end of the right-angle bracket is vertically fixed to the base, a through hole is provided on the horizontal end, and the through hole is located just above the middle of the upper clamping plate, a "T"-shaped screw is threaded in the through hole, and the vertical rod length of the "T"-shaped screw is greater than the vertical distance between the through hole and the lower clamping plate. The utility model is low in cost and ensures a good metal wire surface cleaning effect in a comprehensive and stable manner in a simple manner.

[0004] The applicant found that there are some shortcomings in use: the method of clamping the metal wire by upper and lower clamps, and then pulling out the metal wire for cleaning. Due to the large resistance between the metal wire and the clamps after clamping, the staff needs a certain amount of force to manually pull out the metal wire, which is quite laborious. In addition, the metal wire needs to be spirally wrapped with cotton cloth before cleaning, which is time-consuming and laborious, affecting the cleaning efficiency.

[0005] Therefore, the utility model designs an automatic cleaning mechanism for metal wire production to solve the problems existing in the prior art. Utility Model Content

[0006] The purpose of the utility model is to provide an automatic cleaning mechanism for metal wire production to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic cleaning mechanism for metal wire production, comprising: a cleaning box, two cleaning sponges and two wiping sponges are respectively provided on both sides of the interior of the cleaning box, long grooves are opened on both sides of the cleaning box, an ultrasonic cleaning box is installed in the middle of the inner wall of the bottom of the cleaning box, guide tubes are rotatably installed between the inner walls at both ends of the ultrasonic cleaning box and between the inner walls at both ends of the two sides of the cleaning box, an adjustment mechanism for increasing the service life of the cleaning sponge and the wiping sponge is provided on the cleaning sponge, a winding disk is provided on the side of the cleaning box close to the wiping sponge, the metal wire passes through the wiping sponge, the wiping sponge wraps the metal wire and wipes its surface, and then passes through the ultrasonic cleaning box, the cleaning liquid in the box further cleans the metal wire, and finally passes through the wiping sponge, the wiping sponge wipes the water stains remaining on the surface of the metal wire, the cleaning is convenient and quick, and the efficiency is improved.

[0008] Preferably, the adjusting mechanism comprises two grooves, which are respectively arranged on both sides of one end of the cleaning box, and a bidirectional screw which is rotatably mounted with the cleaning box is arranged in the groove, and the outer walls at both ends of the bidirectional screw are both provided with adjusting plates which are slidably mounted with threads, and a mounting block is mounted on the end of the adjusting plate away from the groove, and the two cleaning sponges and the wiping cotton are respectively arranged at one end of the two mounting blocks on both sides which are close to each other. The cleaning sponges and the wiping cotton will be worn due to long-term contact with the metal wire, and a gap will be generated between the cleaning sponges and the metal wire after wear, and the two adjusting plates will be brought close to each other by rotating the bidirectional screw, thereby driving the two mounting blocks close to each other, so that the two cleaning sponges and the two wiping cottons are brought close to each other and continue to wrap the metal wire, thereby improving the service life of the cleaning sponges and the wiping cotton.

[0009] Preferably, the ends of the two mounting blocks on both sides that are close to each other are both installed with a female Velcro, and the ends of the two cleaning sponges and wiping cotton that are away from each other are both installed with a child Velcro. The child Velcro is adhered to the female Velcro, and when replacing, just tear it off, which is easy to operate and convenient to replace the cleaning sponges and wiping cotton.

[0010] Preferably, a water tank is provided at one end of the cleaning sponge, and the water tank and the inner wall of one end of the cleaning box are fixedly installed. A plurality of nozzles are provided at one end of the water tank close to the cleaning sponge. The top of the water tank is connected to a water pipe. The nozzles spray water to wet the cleaning sponge. When the cleaning sponge meets water, the cleaning effect of the cleaning sponge is improved.

[0011] Preferably, a knob is installed on the top of the bidirectional screw, and the knob is convenient for workers to rotate the bidirectional screw.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model unwinds the metal wire through the setting of the reel, and the unwinding device unwinds the metal wire, and the cleaned metal wire is automatically rewound through the reel. Compared with the reference document, the staff needs to manually pull out the metal wire, and the present application is more labor-saving;

[0014] 2. The utility model provides a cleaning sponge, an ultrasonic cleaning box and wiping cotton. The metal wire is automatically moved by the winding of the winding disk. When passing through the cleaning sponge, the cleaning sponge cleans the surface of the metal wire, and then enters the ultrasonic cleaning box and is cleaned by the cleaning liquid to improve the cleaning effect. Finally, the remaining water stains are wiped by the wiping cotton. Compared with the method of using cotton cloth spirally wrapping the metal wire in the comparative document, the present application is more convenient and improves the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front cross-sectional view of the utility model;

[0016] Figure 2 It is a side cross-sectional schematic diagram of the utility model;

[0017] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure of .

[0018] In the figure: 1. cleaning box; 2. cleaning sponge; 3. wiping cotton; 4. long groove; 5. ultrasonic cleaning box; 6. guide tube; 7. adjustment mechanism; 8. water tank; 9. nozzle; 10. water pipe; 11. winding reel; 701. groove; 702. bidirectional screw; 703. adjustment plate; 704. mounting block; 705. mother Velcro; 706. daughter Velcro. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3The utility model provides an embodiment of an automatic cleaning mechanism for metal wire production, comprising: a cleaning box 1, two cleaning sponges 2 and two wiping sponges 3 are respectively arranged on both sides of the inside of the cleaning box 1, long grooves 4 are opened on both sides of the cleaning box 1, an ultrasonic cleaning box 5 is installed in the middle of the bottom inner wall of the cleaning box 1, and guide tubes 6 are rotatably installed between the inner walls at both ends of the ultrasonic cleaning box 5 and between the inner walls at both ends of the cleaning box 1. An adjusting mechanism 7 for improving the service life of the cleaning sponge 2 and the wiping sponge 3 is provided on the cleaning sponge 2, a winding disk 11 is provided on the side of the cleaning box 1 close to the wiping sponge 3, a controller is provided on the cleaning box, and it is linearly connected with the electrical components for the convenience of control by the staff, the winding disk 11 is movably installed with the rotating shaft, and the rotating shaft is rotatably installed on the outer wall of the cleaning box through a hinge frame, one end of the rotating shaft is connected to the output end of the reduction motor, and the reduction motor rotates to drive the winding disk to rotate to reel the metal wire.

[0021] See also Figure 1-3 In this embodiment: the adjustment mechanism 7 includes two grooves 701, and the two grooves 701 are respectively opened on both sides of one end of the cleaning box 1. A bidirectional screw 702 is provided in the groove 701 and is rotatably installed with the cleaning box 1. The upper and lower outer side walls of the bidirectional screw 702 are both installed with adjustment plates 703 through threaded sliding. The end of the adjustment plate 703 away from the groove 701 is installed with a mounting block 704. The two cleaning sponges 2 and the wiping sponges 3 are respectively arranged at the ends of the two mounting blocks 704 on both sides that are close to each other. The adjustment plate slides in the groove, and the groove has a limiting effect on it.

[0022] See also Figure 2 In this embodiment: the ends of the two mounting blocks 704 on both sides that are close to each other are both installed with a female Velcro 705, the ends of the two cleaning sponges 2 and the wiping cotton 3 that are away from each other are both installed with a sub-Velcro 706, and the wiping cotton is pre-bonded with the sub-Velcro, and the replacement is convenient through the fitting of the female and child Velcro.

[0023] See also Figure 2 In this embodiment: a water tank 8 is provided at one end of the cleaning sponge 2, and the water tank 8 and the inner wall of one end of the cleaning box 1 are fixedly installed, a plurality of nozzles 9 are provided at one end of the water tank 8 close to the cleaning sponge 2, and a water pipe 10 is connected to the top of the water tank 8, and the water pipe is externally connected to the faucet. The nozzles spray water to the cleaning sponge to keep the cleaning sponge moist, thereby improving the cleaning effect of the cleaning sponge.

[0024] See also Figure 1 In this embodiment: a knob is installed on the top of the bidirectional screw 702.

[0025] Working principle: The metal wire enters the long slot 4 on the side of the cleaning box 1 close to the cleaning sponge 2 through the unwinding device, passes between the two cleaning sponges 2, and then is introduced into the ultrasonic cleaning box 5 through the guide tube 6, then passes between the two wiping sponges 3, and finally passes through another long slot 4, and the cleaned metal wire is reeled up by the reel 111;

[0026] Two cleaning sponges 2 wrap the metal wire, and the metal wire moves to clean the dust on the surface of the metal wire. The nozzle 9 sprays water on the cleaning sponge 2. After the cleaning sponge 2 is moistened, the cleaning effect of the cleaning sponge 2 is improved. The cleaned metal wire enters the ultrasonic cleaning box 5. The cleaning liquid in the ultrasonic cleaning box further cleans the metal wire to improve the cleaning effect. Then, two wiping sponges 3 are used to wrap the metal wire and wipe the water stains on the surface of the metal wire to reduce the residual water stains. Finally, the winding disk 111 rotates to wind up the cleaned metal wire.

[0027] When the cleaning sponge 2 and the wiping sponge 3 are in contact with the metal wire for a long time and a gap is formed between them due to wear, the bidirectional screw 702 can be rotated to make the two adjustment plates 703 approach each other, thereby driving the mounting blocks 704 to approach each other, so that the two cleaning sponges 2 and the two wiping sponges 3 approach each other, and continue to wrap the metal wire to increase the service life of the cleaning sponge 2 and the wiping sponge 3. When the cleaning sponge 2 and the wiping sponge 3 need to be replaced, the mother Velcro 705 and the child Velcro 706 can be used to tear off the cleaning sponge 2 and the wiping sponge 3 for replacement (the cleaning sponge 2 and the wiping sponge 3 are pre-bonded with the child Velcro 706). The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic cleaning mechanism for metal wire production, comprising: A cleaning box (1), characterized in that: two cleaning sponges (2) and two wiping sponges (3) are respectively provided on both sides of the interior of the cleaning box (1), long grooves (4) are opened on both sides of the cleaning box (1), an ultrasonic cleaning box (5) is installed in the middle of the bottom inner wall of the cleaning box (1), guide tubes (6) are rotatably installed between the inner walls at both ends of the ultrasonic cleaning box (5) and between the inner walls at both ends of the two sides of the cleaning box (1), the cleaning sponge (2) is provided with an adjustment mechanism (7) for increasing the service life of the cleaning sponge (2) and the wiping sponge (3), and a winding disk (11) is provided on the cleaning box (1) close to the wiping sponge (3).

2. The automatic cleaning mechanism for metal wire production according to claim 1, characterized in that: The adjustment mechanism (7) comprises two grooves (701), the two grooves (701) are respectively arranged on both sides of one end of the cleaning box (1), a bidirectional screw (702) is arranged in the groove (701) and is rotatably mounted with the cleaning box (1), and an adjustment plate (703) is mounted on both the upper and lower outer side walls of the bidirectional screw (702) through threaded sliding, and a mounting block (704) is mounted on one end of the adjustment plate (703) away from the groove (701), and the two cleaning sponges (2) and the wiping sponges (3) are respectively arranged on the ends of the two mounting blocks (704) on both sides close to each other.

3. The automatic cleaning mechanism for metal wire production according to claim 2, characterized in that: The ends of the two mounting blocks (704) on both sides that are close to each other are both installed with a female Velcro (705), and the ends of the two cleaning sponges (2) and wiping sponges (3) that are away from each other are both installed with a sub-Velcro (706).

4. The automatic cleaning mechanism for metal wire production according to claim 1, characterized in that: A water tank (8) is provided at one end of the cleaning sponge (2), and the water tank (8) and the inner wall of one end of the cleaning box (1) are fixedly mounted. A plurality of nozzles (9) are provided at one end of the water tank (8) close to the cleaning sponge (2), and a water pipe (10) is connected to the top of the water tank (8).

5. The automatic cleaning mechanism for metal wire production according to claim 2, characterized in that: A knob is installed on the top of the bidirectional screw (702).

Citation Information

Patent Citations

  • Wire surface debris cleaning device

    CN207271702U