Standardized joint positioning frame for reinforcement cage machining

By designing a standard joint positioning frame for steel cage processing, the problems of low processing efficiency and high construction organization in traditional processes are solved, and the standardized customization and free assembly of steel cages are realized, and the production efficiency and economic benefits are improved.

CN222643123UActive Publication Date: 2025-03-21THE THIRD CONSTR ENG CO LTD OF CHINA CONSTR SECOND ENG BUREAU
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Patent Information

Application Number
CN202420472097.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-21
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

In the traditional steel cage processing technology, steel cages need to be connected to the steel bar processing plant for processing and transportation, resulting in low production efficiency, limited processing accuracy and high construction organization difficulty.

Method used

Design a standard joint positioning frame for processing steel cages, including positioning base, positioning plate and positioning steel joints. The positioning steel joints are inserted and welded through the circular holes on the positioning plate to form a standardized positioning frame to realize the standardized customization and free assembly of the steel cages.

Benefits of technology

The production efficiency of steel cage processing is improved, the standardized customization and free assembly of steel cages are realized, and the processing difficulty and construction organization difficulty are reduced. At the same time, the structure is simple, the construction cost is low, and it has high economic benefits.

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Abstract

The utility model discloses a standardized joint positioning frame for processing a reinforcement cage, which comprises a positioning base fixedly connected with the ground below the positioning base; the positioning plate is arranged above the positioning base, the positioning plate is rectangular, and a plurality of round holes are formed in the positioning plate; the positioning steel bar connectors comprise the first positioning steel bar connectors and the second positioning steel bar connectors, and the multiple first positioning steel bar connectors and the multiple second positioning steel bar connectors are inserted into the round holes in the positioning plate. According to the steel reinforcement cage, the machining and production efficiency of the steel reinforcement cage can be improved, standardized customization of the steel reinforcement cage can be achieved, each section of the steel reinforcement cage can be freely assembled, the machining difficulty is reduced, the use convenience is improved, the construction organization difficulty is reduced, the structure is simple, the manufacturing cost is low, and high economic benefits are achieved after popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a standardized joint positioning frame for processing steel bar cages. Background Art

[0002] The steel cage is processed in the steel processing plant, and the total length is mostly between 20m and 60m. Due to the limitations of transportation tools and steel length, each steel cage needs to be transported to the site in sections with a length of 9m to 12m and then assembled into a whole for installation. In order to ensure the quality of mechanical connection joints, the traditional process requires each steel cage to be connected as a whole in the steel processing plant for processing. The joints are separated during transportation, which has low production efficiency and is affected by the processing accuracy. Each steel cage needs to be marked and reassembled on site according to the marks. Each section of the steel cage needs to correspond to each other and cannot be mixed, which makes construction organization difficult. Utility Model Content

[0003] The utility model aims to provide a standardized joint positioning frame for processing a steel cage, so as to solve the above-mentioned problems in the prior art.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a standardized joint positioning frame for steel cage processing, comprising: a positioning base, the positioning base is fixedly connected to the ground below; a positioning plate, which is vertically arranged above the positioning base, the positioning plate is rectangular, and is provided with a plurality of circular holes, and the plurality of circular holes on the positioning plate are arranged in a circle with the intersection of the diagonals of the positioning plate as the center of the circle; a positioning steel bar joint, which comprises a first positioning steel bar joint and a second positioning steel bar joint, and a plurality of first positioning steel bar joints and second positioning steel bar joints are inserted into the circular holes on the positioning plate.

[0005] In a preferred embodiment, the diameter of the circular hole is larger than the diameter of the positioning reinforcement joint.

[0006] In a preferred embodiment, the first positioning steel bar joint and the second positioning steel bar joint are equal in length and diameter.

[0007] In a preferred embodiment, the first positioning steel bar joint and the second positioning steel bar joint are sequentially inserted into the circular hole of the positioning plate in a clockwise direction from one side of the positioning plate, the portion of the first positioning steel bar joint passing through the circular hole of the positioning plate is larger than the portion not passed through, and the portion of the second positioning steel bar joint passing through the circular hole of the positioning plate is smaller than the portion not passed through.

[0008] In a preferred embodiment, a plurality of first positioning steel bar joints are arranged flush with each other, and a plurality of second positioning steel bar joints are arranged flush with each other.

[0009] In a preferred embodiment, steel cages are arranged on the left and right sides of the plurality of first positioning steel bar joints and the second positioning steel bar joints, and the plurality of first positioning steel bar joints and the second positioning steel bar joints correspond one-to-one to the longitudinal bars of the steel cages.

[0010] In a preferred embodiment, the length of the positioning steel bar joint is not less than 500 mm and not less than 35 times the steel bar diameter.

[0011] Compared with the prior art, the utility model has the following characteristics and beneficial effects:

[0012] The utility model customizes a positioning plate according to the design standard of the steel cage, opens circular holes on the positioning plate that are equal to the number of longitudinal bars of the steel cage, and then sequentially inserts a plurality of first positioning steel bar joints and second positioning steel bar joints of the same grade as the longitudinal bars of the steel cage into the circular holes opened on the positioning plate. After welding, a standardized positioning frame is formed, and the steel bars on the positioning frame can be directly used as a ruler to speed up the processing and production efficiency of the steel cage, and realize standardized customization of the steel cage. Each section of the steel cage can be freely assembled, which reduces the difficulty of processing and improves the convenience of use, reduces the difficulty of construction organization, has a simple structure, and is low in cost. It has very high economic benefits after promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0014] Figure 1 This is a front view of the positioning base and positioning plate of the utility model;

[0015] Figure 2 It is a left view of the positioning base and positioning plate of the utility model;

[0016] Figure 3 It is a schematic diagram of a positioning base, a positioning plate, and a positioning steel bar joint of the utility model.

[0017] Figure 4 It is an overall schematic diagram of the utility model.

[0018] In the figure: 1 - positioning base, 2 - positioning plate, 3 - round hole, 4 - first positioning steel bar joint, 5 - second positioning steel bar joint, 6 - steel bar cage. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model are described clearly and completely below. The embodiments of the utility model and all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment 1:

[0021] See the examples Figure 1As shown in Figure 4, the utility model is a standardized joint positioning frame for steel cage processing, including a positioning base 1, which is fixedly connected to the ground below. The positioning base 1 is a rectangular parallelepiped, and a positioning plate 2 is arranged above the positioning base 1. The positioning plate 2 is rectangular, and the length of each side of the positioning plate 2 is smaller than the length of the long side of the positioning base 1. The positioning plate 2 is provided with a plurality of circular holes 3, and the plurality of circular holes 3 on the positioning plate 2 are arranged in a circle with the intersection of the diagonals of the positioning plate 2 as the center of the circle.

[0022] A plurality of positioning steel bar joints are inserted into the plurality of circular holes 3 on the positioning plate 2, and the length of the positioning steel bar joints is not less than 500 mm and not less than 35 times the diameter of the steel bar.

[0023] The positioning steel bar joints include a first positioning steel bar joint 4 and a second positioning steel bar joint 5. The length and diameter of the first positioning steel bar joint 4 and the second positioning steel bar joint 5 are equal. The first positioning steel bar joint 4 and the second positioning steel bar joint 5 are sequentially inserted into the circular hole 3 of the positioning plate 2 in a clockwise direction from one side of the positioning plate 2. The portion of the first positioning steel bar joint 4 that passes through the circular hole 3 of the positioning plate 2 is larger than the portion that does not pass through, and the portion of the second positioning steel bar joint 5 that passes through the circular hole 3 of the positioning plate 2 is smaller than the portion that does not pass through.

[0024] Multiple first positioning steel bar joints 4 are arranged flush with each other, and multiple second positioning steel bar joints 5 are arranged flush with each other. Steel bar cages 6 are arranged on both sides of the multiple first positioning steel bar joints 4 and the second positioning steel bar joints 5, and the multiple first positioning steel bar joints 4 and the second positioning steel bar joints 5 correspond one by one to the longitudinal bars of the steel bar cages 6.

[0025] Embodiment 2:

[0026] The specific installation steps of this utility model are as follows:

[0027] Step 1: Fix the positioning base 1 to a suitable position of the steel cage 6 processing base in the factory;

[0028] Step 2: Install the positioning plate 2 on the positioning base 1 to ensure that the verticality and plane position of the positioning plate 2 are accurate;

[0029] Step 3: Process the positioning steel bar joints, and insert the plurality of first positioning steel bar joints 4 and second positioning steel bar joints 5 into the plurality of circular holes 3 on the mounting plate in a clockwise manner according to the drawing size, and then weld the first positioning steel bar joints 4 and the second positioning steel bar joints 5 to the mounting plate and fix them. After the installation is completed and accepted, it can be put into use;

[0030] Step 4: After arranging the longitudinal reinforcement of the steel cage 6 with the first positioning steel bar joint 4 and the second positioning steel bar joint 5 one by one, the round steel is formed into a circle and welded to the longitudinal reinforcement of the steel cage 6 to complete the production of the steel cage 6.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A standardized joint positioning frame for steel cage processing, characterized by: include: A positioning base (1), the positioning base (1) being fixedly connected to the ground below; A positioning plate (2), the positioning plate (2) being vertically arranged above the positioning base (1), the positioning plate (2) being rectangular and having a plurality of circular holes (3) arranged thereon, the plurality of circular holes (3) on the positioning plate (2) being arranged in a circle with the intersection of the diagonals of the positioning plate (2) as the center; A positioning steel bar joint, the positioning steel bar joint comprising a first positioning steel bar joint (4) and a second positioning steel bar joint (5), wherein a plurality of the first positioning steel bar joints (4) and the second positioning steel bar joints (5) are inserted into the circular holes (3) on the positioning plate (2).

2. The standardized joint positioning frame for steel cage processing according to claim 1 is characterized in that: The diameter of the circular hole (3) is larger than the diameter of the positioning steel bar joint.

3. The standardized joint positioning frame for steel cage processing according to claim 2 is characterized in that: The first positioning steel bar joint (4) and the second positioning steel bar joint (5) are equal in length and diameter.

4. The standardized joint positioning frame for steel cage processing according to claim 3 is characterized in that: The first positioning steel bar joint (4) and the second positioning steel bar joint (5) are sequentially inserted into the circular hole (3) of the positioning plate (2) in a clockwise direction from one side of the positioning plate (2); the portion of the first positioning steel bar joint (4) that passes through the circular hole (3) of the positioning plate (2) is larger than the portion that does not pass through, and the portion of the second positioning steel bar joint (5) that passes through the circular hole (3) of the positioning plate (2) is smaller than the portion that does not pass through.

5. The standardized joint positioning frame for steel cage processing according to claim 4 is characterized in that: A plurality of the first positioning steel bar joints (4) are arranged flush with each other, and a plurality of the second positioning steel bar joints (5) are arranged flush with each other.

6. The standardized joint positioning frame for steel cage processing according to claim 5, characterized in that: Steel cages (6) are provided on the left and right sides of the plurality of first positioning steel bar joints (4) and the second positioning steel bar joints (5), and the plurality of first positioning steel bar joints (4) and the second positioning steel bar joints (5) correspond one-to-one to the longitudinal bars of the steel cages (6).

7. The standardized joint positioning frame for steel cage processing according to claim 6 is characterized in that: The length of the positioning steel bar joint shall not be less than 500 mm and shall not be less than 35 times the diameter of the steel bar.