Miniature spring integral vibration type grinding and polishing machine

By designing a micro-spring integrated vibration grinding and polishing machine, the combination of vibration motor and reducer motor can achieve overall vibration and upward transport of micro-spring and sand, solving the problems of poor grinding effect and low separation efficiency caused by weight sinking of micro-spring, and significantly improving the grinding effect and separation efficiency.

CN222644167UActive Publication Date: 2025-03-21KUNSHAN RUIHEYUN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421318150.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

When the existing spring vibration polishing equipment grinding and polishing micro springs, the micro spring sinks to the bottom of the sand due to its own weight, resulting in poor polishing effect and low separation efficiency.

Method used

A micro-spring integrated vibration grinding and polishing machine is designed. By setting baffles and spiral blades inside the shell, the combination of vibration motors and reducer motors can achieve overall vibration and upward transport of micro-spring and sanding to avoid sinking.

Benefits of technology

It effectively improves the polishing effect of micro springs, avoids poor effects caused by weight sinking, and improves the separation efficiency between micro springs and frosting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of spring machining equipment, and particularly relates to a miniature spring integral vibration type grinding and polishing machine which comprises a shell, baffles are installed on the two sides of the upper portion in the shell, and connecting shafts are installed on one sides of the front end wall and the rear end wall of each baffle. The other end of the connecting shaft is installed in a sealing bearing on the end wall of the shell, first connecting blocks are installed at the front end and the rear end of one side of the lower surface of the baffle correspondingly, the first connecting blocks are movably connected with second connecting blocks through movable pin shafts, and the second connecting blocks are installed at one ends of electric push rods. And a fourth connecting block is mounted at the other end of the electric push rod. The grinding and polishing effect of the micro spring is effectively improved, the situation that the grinding and polishing effect of the micro spring is poor due to the fact that the micro spring sinks to the bottom of grinding sand due to the factor of the self weight in the grinding and polishing process is avoided, and practicability is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spring processing equipment, in particular to a micro spring integral vibration grinding and polishing machine. Background Art

[0002] A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force and return to their original shape after the external force is removed. They are generally made of spring steel. There are many types of springs. According to their shapes, there are mainly coil springs, scroll springs, leaf springs and special-shaped springs. Springs need to be ground and polished during production and processing. At this time, grinding and polishing equipment is needed to grind and polish the springs.

[0003] After searching, the patent announcement number CN213532137 U discloses a fully automatic vibration polishing device, which places the pebbles to be polished in a polishing bowl filled with sand, and the vibration motor generates vibrations and vibrates the polishing bowl through the connecting frame. The sand in the polishing bowl performs friction polishing on the pebbles to be polished during the vibration process. The friction polishing of the pebbles to be polished will produce a large amount of fine dust. When the dust needs to be removed, the load-bearing plate is pulled out of the load-bearing cavity, and the vibration motor generates vibrations and vibrates the polishing bowl through the connecting frame, so that the dust in the sand is deposited at the bottom of the polishing bowl with the vibration and enters the load-bearing cavity through the filter hole, enters the diversion cavity from the load-bearing cavity and flows into the concentration cavity along the inclined slide, and is finally discharged through the collection port. The above-mentioned fully automatic vibration polishing equipment can effectively remove the fine dust generated during the polishing process, ensuring continuous and efficient polishing of the pebbles to be polished.

[0004] When the existing spring vibration grinding and polishing equipment is used to grind and polish a micro spring, the micro spring will sink to the bottom of the grinding sand due to its own weight during the grinding and polishing process, resulting in poor grinding and polishing effect of the micro spring, and the separation efficiency between the micro spring and the grinding sand is not good. For this reason, we propose a micro spring integral vibration grinding and polishing machine to solve the existing problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a micro spring integral vibration grinding and polishing machine to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A micro spring integral vibration grinding and polishing machine, comprising a shell: baffles are installed on both sides of the upper interior of the shell, connecting shafts are installed on one side of the front and rear end walls of the baffle, and the other end of the connecting shaft is installed in a sealed bearing on the end wall of the shell, and first connecting blocks are installed on both front and rear ends of one side of the lower surface of the baffle, the first connecting block is movably connected to the second connecting block through a movable pin shaft, and the second connecting block is installed on one end of an electric push rod, and a fourth connecting block is installed on the other end of the electric push rod, and the fourth connecting block is movably connected to the third connecting block through a movable pin shaft, and the third connecting block is installed below the inner walls on both sides of the shell. A rotating shaft is installed in the sealed bearing at the center position of the baffle surface, one end of the rotating shaft is connected to the reduction motor through a coupling, and a spiral blade is installed on the outer wall of the other end of the rotating shaft. A screening trough and a grinding sand collecting trough are arranged below the baffle, and the grinding sand collecting trough is located below the screening trough. Vibration plates are installed above the outer walls of both sides of the shell, and a first mounting plate is arranged below the vibration plate. Limiting columns are installed at the four corners of the upper surface of the first mounting plate, and the top of the limiting column passes through the through hole on the surface of the vibration plate and is connected to the limiting plate. A vibration motor is installed at the center position of the upper surface of the vibration plate.

[0008] Furthermore, the reduction motor is mounted on an upper surface of a second mounting plate, and the upper surface of the second mounting plate is connected to the baffle through a connecting rod.

[0009] Furthermore, the grinding sand collection trough body is installed at the bottom end inside the shell, and a first protrusion is installed above the outer walls on both sides of the grinding sand collection trough body. The other end of the first protrusion is installed in the installation slot hole, and the outer wall of the first protrusion and the hole wall of the installation slot hole are connected with a gap, and the installation slot hole is opened below the inner walls on both sides of the shell.

[0010] Furthermore, a second protrusion is installed above the outer walls on both sides of the screening trough body, the other end of the second protrusion is installed in the U-shaped groove on the U-shaped card plate, and the outer wall of the second protrusion and the groove wall of the U-shaped groove on the U-shaped card plate are connected with a gap, and the U-shaped card plate is installed below the inner walls on both sides of the shell.

[0011] Furthermore, a support plate is installed on the lower surface of the first mounting plate, and a base is installed on the bottom end of the support plate.

[0012] Furthermore, the outer wall of the limit column is gap-connected with the hole wall of the through hole, an external thread is provided on the top outer wall of the limit column, a threaded hole is provided on the surface of the limit plate, and the external thread on the outer wall of the limit column and the threaded hole on the limit plate are threadedly engaged with each other.

[0013] Furthermore, a spring is sleeved on the outer side of the outer wall of the limiting column, and the spring is located between the limiting plate and the vibration plate and between the vibration plate and the first mounting plate.

[0014] Furthermore, a safety door is provided below the front end wall of the shell, and a safety lock is provided on the safety door.

[0015] By means of the above technical solution, the utility model provides a micro spring integral vibration grinding and polishing machine, which has at least the following beneficial effects:

[0016] 1. The utility model is provided with a series of coordinated structures. When the staff is grinding and polishing the micro-spring, the staff pours the grinding sand and the micro-spring into the shell. After the grinding sand and the micro-spring are located above the baffle, the staff starts the vibration motor and the reduction motor. The vibration motor starts and drives the shell to vibrate up and down in the Y-axis direction. When the shell vibrates up and down in the Y-axis direction, the grinding sand and the micro-spring above the baffle will vibrate. The grinding sand and the micro-spring will grind and polish the micro-spring during the vibration process. The reduction motor starts and drives the spiral blades on the outer wall of the rotating shaft to rotate. The rotation of the spiral blades will cause the grinding sand and the micro-spring on the upper surface of the baffle to be transported upward, thereby avoiding the situation that the micro-spring sinks to the bottom of the grinding sand due to its own weight during the grinding and polishing process, resulting in poor grinding and polishing effect of the micro-spring, thereby improving the grinding and polishing effect of the micro-spring.

[0017] 2. The utility model is provided with the coordination of structures such as an electric push rod, a first connecting block, a fourth connecting block, a screening trough body, and a grinding sand collecting trough body. When the micro-spring needs to be separated from the grinding sand after the grinding and polishing of the micro-spring is completed, the staff starts the electric push rod, and the extension of the electric push rod will drive one end of the baffle to rotate. After the baffle rotates to a certain inclination angle, the grinding sand and the micro-spring will slide into the screening trough body due to their own gravity factors, and the up and down vibration of the shell in the Y-axis direction will drive the screening trough body to vibrate up and down in the Y-axis direction. When the screening trough body vibrates up and down in the Y-axis direction, the micro-spring and grinding sand will be screened, and the screened grinding sand will fall into the grinding sand collecting trough body, so that the utility model facilitates the staff to separate the micro-spring and grinding sand, improves the separation efficiency between the micro-spring and the grinding sand, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0019] Figure 1 Schematic diagram of the three-dimensional structure of the micro spring integral vibration grinding and polishing machine provided in the embodiment of the present application Figure 1 ;

[0020] Figure 2 Schematic diagram of the three-dimensional structure of the micro spring integral vibration grinding and polishing machine provided in the embodiment of the present application Figure 2 ;

[0021] Figure 3 A schematic diagram of the internal structure of a micro spring integral vibration grinding and polishing machine provided in an embodiment of the present application;

[0022] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;

[0023] Figure 5 Schematic diagram of the baffle structure of the micro spring integral vibration grinding and polishing machine provided in the embodiment of the present application Figure 1 ;

[0024] Figure 6 Schematic diagram of the baffle structure of the micro spring integral vibration grinding and polishing machine provided in the embodiment of the present application Figure 2 .

[0025] In the figure: 1. shell; 2. spiral blade; 3. baffle; 4. safety door; 5. safety lock; 6. vibration plate; 7. vibration motor; 8. first mounting plate; 9. support plate; 10. base; 11. connecting shaft; 12. rotating shaft; 13. first connecting block; 14. second connecting block; 15. electric push rod; 16. third connecting block; 17. U-shaped card plate; 18. screening trough; 19. first protrusion; 20. grinding sand collecting trough; 21. connecting rod; 22. reduction motor; 23. second mounting plate; 24. fourth connecting block; 25. second protrusion; 26. mounting slot; 27. limit plate; 28. limit column; 29. ​​threaded hole; 30. spring; 31. through hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 6The utility model of the micro spring integral vibration grinding and polishing machine mainly comprises a shell 1: baffles 3 are installed on both sides of the upper part of the shell 1, and connecting shafts 11 are installed on one side of the front and rear end walls of the baffle 3, and the other end of the connecting shaft 11 is installed in the sealed bearing on the end wall of the shell 1, and the front and rear ends of one side of the lower surface of the baffle 3 are installed with a first connecting block 13, and the first connecting block 13 is movably connected with the second connecting block 14 through a movable pin shaft, and the second connecting block 14 is installed on one end of an electric push rod 15, and the other end of the electric push rod 15 is installed with a fourth connecting block 24, and the fourth connecting block 24 is movably connected with the third connecting block 16 through a movable pin shaft, and the third connecting block 16 is installed below the inner walls of both sides of the shell 1, and the seal on the center position of the surface of the baffle 3 is fixed. A rotating shaft 12 is installed in the sealed bearing, one end of the rotating shaft 12 is connected to the reduction motor 22 through a coupling, a spiral blade 2 is installed on the outer wall of the other end of the rotating shaft 12, a screening trough 18 and a grinding sand collecting trough 20 are arranged below the baffle 3, and the grinding sand collecting trough 20 is located below the screening trough 18, vibration plates 6 are installed above the outer walls of both sides of the shell 1, a first mounting plate 8 is arranged below the vibration plate 6, and limiting columns 28 are installed at the four corners of the upper surface of the first mounting plate 8, the top of the limiting column 28 passes through the through hole 31 on the surface of the vibration plate 6 and is connected to the limiting plate 27, a vibration motor 7 is installed at the center of the upper surface of the vibration plate 6, when the staff polishes the micro spring 30, the staff will grind the grinding sand and the micro spring After all the sand and micro-spring 30 are poured into the shell 1 and all the sand and micro-spring 30 are located above the baffle 3, the staff starts the vibration motor 7 and the reduction motor 22. When the vibration motor 7 is started, it will drive the shell 1 to vibrate up and down in the Y-axis direction. When the shell 1 vibrates up and down in the Y-axis direction, the sand and micro-spring 30 above the baffle 3 will vibrate. The sand and micro-spring 30 will polish the micro-spring 30 during the vibration process. When the reduction motor 22 is started, it will drive the spiral blade 2 on the outer wall of the rotating shaft 12 to rotate. The rotation of the spiral blade 2 will cause the sand and micro-spring 30 on the upper surface of the baffle 3 to be transported upward, thereby preventing the micro-spring 30 from sinking into the sand due to its own weight during the polishing process. The bottom of the micro spring 30 causes a poor grinding and polishing effect, which improves the grinding and polishing effect of the micro spring 30. When the micro spring 30 needs to be separated from the grinding sand after the grinding and polishing is completed, the staff starts the electric push rod 15. The extension of the electric push rod 15 will drive one end of the baffle 3 to rotate. After the baffle 3 rotates to a certain inclination angle, the grinding sand and the micro spring 30 will slide into the screening trough 18 due to their own gravity. The up and down vibration of the shell 1 in the Y-axis direction will drive the screening trough 18 to vibrate up and down in the Y-axis direction. When the screening trough 18 vibrates up and down in the Y-axis direction, the micro spring 30 and the grinding sand will be screened, and the screened grinding sand will fall into the grinding sand collecting trough 20.Therefore, the utility model facilitates the separation of the micro spring 30 and the grinding sand by the staff, and improves the efficiency of separation between the micro spring 30 and the grinding sand.

[0028] The reduction motor 22 is mounted on the upper surface of the second mounting plate 23, and the upper surface of the second mounting plate 23 is connected to the baffle 3 through the connecting rod 21. The grinding sand collecting trough body 20 is mounted on the bottom end of the inner part of the shell 1. First protrusions 19 are installed above the outer walls on both sides of the grinding sand collecting trough body 20. The other end of the first protrusion 19 is installed in the mounting slot 26, and the outer wall of the first protrusion 19 is connected with the hole wall of the mounting slot 26 by a gap. Because the outer wall of the first protrusion 19 is connected with the hole wall of the mounting slot 26 by a gap, it is convenient for the staff to disassemble and assemble the grinding sand collecting trough body 20. The mounting slot 26 is opened below the inner walls on both sides of the shell 1. Second protrusions 25 are installed above the outer walls on both sides of the screening trough body 18. The other end of the second protrusion 25 is installed in the U-shaped groove on the U-shaped card plate 17, and the outer wall of the second protrusion 25 is connected with the groove wall of the U-shaped groove on the U-shaped card plate 17 by a gap. Because the outer wall of the second protrusion 25 is connected with the groove wall of the U-shaped groove on the U-shaped card plate 17 The groove walls of the U-shaped groove on the housing 1 are connected by gaps, so that it is convenient for the staff to disassemble and assemble the screening tank body 18. The U-shaped card plate 17 is installed below the inner walls on both sides of the housing 1. The lower surface of the first mounting plate 8 is installed with a support plate 9, and the bottom end of the support plate 9 is installed with a base 10. The outer wall of the limit column 28 and the hole wall of the through hole 31 are connected by gaps. Because the outer wall of the limit column 28 and the hole wall of the through hole 31 are connected by gaps, the vibration direction of the vibration plate 6 can be limited and guided. The top outer wall of the limit column 28 is provided with an external thread, and the surface of the limit plate 27 is provided with a threaded hole 29. The external thread on the outer wall of the limit column 28 and the threaded hole 29 on the limit plate 27 are threadedly engaged. The outer side of the outer wall of the limit column 28 is sleeved with a spring 30, and the spring 30 is located between the limit plate 27 and the vibration plate 6 and between the vibration plate 6 and the first mounting plate 8. A safety door 4 is provided below the front end wall of the housing 1, and a safety lock 5 is provided on the safety door 4.

[0029] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A micro spring integral vibration grinding and polishing machine, characterized in that: The invention comprises a shell (1), wherein baffles (3) are installed on both sides of the upper part of the shell (1), a connecting shaft (11) is installed on one side of the front and rear end walls of the baffle (3), and the other end of the connecting shaft (11) is installed in a sealed bearing on the end wall of the shell (1), and a first connecting block (13) is installed on both front and rear ends of the lower surface of the baffle (3), and the first connecting block (13) is movably connected to the second connecting block (14) through a movable pin, and the second connecting block (14) is installed on one end of an electric push rod (15), and a fourth connecting block (24) is installed on the other end of the electric push rod (15), and the fourth connecting block (24) is movably connected to the third connecting block (16) through a movable pin, and the third connecting block (16) is installed below the inner walls of both sides of the shell (1), and the baffle (3) is installed at the center position of the surface. A rotating shaft (12) is installed in the sealed bearing, one end of the rotating shaft (12) is connected to the reduction motor (22) through a coupling, and a spiral blade (2) is installed on the outer wall of the other end of the rotating shaft (12). A screening trough (18) and a grinding sand collecting trough (20) are arranged below the baffle (3), and the grinding sand collecting trough (20) is located below the screening trough (18). Vibration plates (6) are installed above the outer walls of both sides of the shell (1), and a first mounting plate (8) is arranged below the vibration plate (6). Limiting columns (28) are installed at the four corners of the upper surface of the first mounting plate (8), and the top end of the limiting column (28) passes through the through hole (31) on the surface of the vibration plate (6) and is connected to the limiting plate (27). A vibration motor (7) is installed at the center position of the upper surface of the vibration plate (6).

2. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: The reduction motor (22) is mounted on the upper surface of a second mounting plate (23), and the upper surface of the second mounting plate (23) is connected to the baffle (3) via a connecting rod (21).

3. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: The grinding sand collecting tank body (20) is installed at the bottom end inside the shell (1), and first protrusions (19) are installed above the outer walls on both sides of the grinding sand collecting tank body (20), and the other end of the first protrusion (19) is installed in the installation slot hole (26), and the outer wall of the first protrusion (19) and the hole wall of the installation slot hole (26) are connected with a gap, and the installation slot hole (26) is opened below the inner walls on both sides of the shell (1).

4. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: A second protrusion (25) is installed above the outer walls on both sides of the screening tank body (18); the other end of the second protrusion (25) is installed in a U-shaped groove on the U-shaped clamping plate (17); and the outer wall of the second protrusion (25) and the groove wall of the U-shaped groove on the U-shaped clamping plate (17) are connected with a gap; the U-shaped clamping plate (17) is installed below the inner walls on both sides of the housing (1).

5. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: A support plate (9) is mounted on the lower surface of the first mounting plate (8), and a base (10) is mounted on the bottom end of the support plate (9).

6. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: The outer wall of the limiting column (28) is connected with the hole wall of the through hole (31) by a gap, the top outer wall of the limiting column (28) is provided with an external thread, the surface of the limiting plate (27) is provided with a threaded hole (29), and the external thread on the outer wall of the limiting column (28) and the threaded hole (29) on the limiting plate (27) are threadedly engaged with each other.

7. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: A spring (30) is sleeved on the outer side of the outer wall of the limiting column (28), and the spring (30) is located between the limiting plate (27) and the vibration plate (6) and between the vibration plate (6) and the first mounting plate (8).

8. The micro spring integral vibration grinding and polishing machine according to claim 1, characterized in that: A safety door (4) is arranged below the front end wall of the housing (1), and a safety lock (5) is arranged on the safety door (4).

Citation Information

Patent Citations

  • Full-automatic vibration polishing equipment

    CN213532137U