Telescopic belt conveyor
By designing a telescopic belt conveyor, the sliding fit of the main frame and the subframe and the telescopic drive motor are achieved stepless adjustment and effective tensioning, solving the problems of fixed conveying distance and limitations in the prior art, and improving the efficiency of cargo transportation.
Patent Information
- Application Number
- CN202421000029.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The conveying distance of existing belt conveyor equipment is fixed. Too long or too short during use will affect the efficiency of cargo transportation, and the fixed-length conveying distance can only be used within the specified range, which has great limitations.
A telescopic belt conveyor is designed. Through the sliding cooperation of the main frame and the subframe, combined with the telescopic drive motor and the transmission chain, stepless adjustment between the main frame and the subframe is achieved, ensuring that the conveying belt always maintains effective tension during the telescopic process.
Stepless adjustment is achieved without shutting down the equipment, improving the adaptability of belt conveyor equipment to usage scenarios, reducing usage limitations, and thus improving cargo transportation efficiency.
Smart Images

Figure CN222646893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyors, in particular to a telescopic belt conveyor. Background Art
[0002] In the automated warehousing and logistics industry, belt conveyors are one of the important equipment for automated factory logistics. Currently, the conveying distance of known belt conveyor equipment on the market has been fixed during production. During use, if the belt conveyor is too long or too short, it will affect the transportation efficiency of the goods. Moreover, the fixed-length conveying distance can only be used within the specified range, which has great limitations.
[0003] For this purpose, we propose a retractable belt conveyor. Utility Model Content
[0004] In view of the shortcomings of the prior art pointed out in the above background technology, the utility model provides a telescopic belt conveyor.
[0005] The utility model discloses a telescopic belt conveyor, comprising a main frame, a sub-frame and a conveying belt, wherein the main frame and the sub-frame are slidably matched to form a whole;
[0006] The main frame includes a mounting frame, and side panels are installed on the top of both sides of the mounting frame. Sliding tracks are horizontally fixed on the bottoms of the two side panels on opposite sides, and a driving roller, a first passive roller and a second transition roller are rotatably installed between the tail ends of the two side panels through seat bearings, and a supporting wheel and a first transition roller are rotatably installed at the middle positions of the front ends of the two side panels through seat bearings. A belt drive motor and a frame telescopic drive mechanism are installed at the bottom of the inner side of the mounting frame; the belt drive motor and the end of the drive roller are driven by a drive chain;
[0007] The auxiliary frame includes two mounting beams, which are slidably fitted on the inner walls of the side plates respectively, and a No. 2 passive roller and a No. 3 transition roller are rotatably mounted between the two ends of the two mounting beams through seat bearings respectively, and pulley support arms are installed at the bottom of the front ends of the two mounting beams, and the bottoms of the two mounting beams are rollingly matched with the supporting wheels.
[0008] Furthermore, the tops of the two side panels are integrally formed with upper guide grooves of horizontal design, and a face cover No. 1 is horizontally installed between the two upper guide grooves.
[0009] Furthermore, the tail ends of the two mounting beams are rotatably mounted with side guide wheels, upper guide wheels and lower guide wheels, the side guide wheels on the two mounting beams are respectively rollingly fitted with the two side plates, and the upper guide wheels and lower guide wheels on the two mounting beams are respectively rollingly fitted with the upper guide groove and the sliding track.
[0010] Furthermore, a second face cover is horizontally installed between the tops of the two mounting beams.
[0011] Furthermore, the No. 1 transition roller and the No. 2 transition roller are arranged at the same height position, the No. 3 transition roller and the transmission roller are arranged at the same height position, the No. 1 transition roller, the transmission roller, the No. 1 passive roller, the No. 2 transition roller, the No. 3 transition roller and the No. 2 passive roller are parallel, and the conveyor belt passes through the No. 1 passive roller, the No. 2 passive roller, the No. 3 transition roller, the No. 1 transition roller, the No. 2 transition roller and the transmission roller in sequence to form a closed loop.
[0012] Furthermore, the frame telescopic drive mechanism includes a telescopic drive motor installed at the bottom of the mounting frame and close to the position of the belt drive motor; the frame telescopic drive mechanism also includes a drive shaft installed at the bottom of the mounting frame through transverse rotation of the main gear frame, and transmission chains are installed at both ends of the drive shaft and located on both sides of the mounting frame for meshing transmission. Adjustment sprockets are installed on both sides of the bottom of the front end of the mounting frame through sub-gear brackets, and the two transmission chains are respectively meshed with two adjustment sprockets for transmission.
[0013] Furthermore, an adjustment assembly is installed on the axle of the adjustment sprocket, and the adjustment assembly includes a long bolt, one end of the long bolt with a nut is clamped on one side of the axle of the adjustment sprocket, and one end of the long bolt slides through the axle of the adjustment sprocket and the secondary gear bracket and is threadedly equipped with a nut.
[0014] Furthermore, the telescopic driving motor is transmission-connected to the driving shaft, a connecting frame is installed between the two driving chains, and the top of the connecting frame is fixedly installed to the tail ends of the two mounting beams.
[0015] Furthermore, micro switches are installed at the bottoms of both ends of the two side panels.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0017] The utility model can perfectly integrate the two belt conveyor mechanisms through the structural design of the main frame and the auxiliary frame, and the way of assembling them each other, and then use the telescopic drive motor to cooperate with the transmission chain to drive and control the telescopic length between the main frame and the auxiliary frame, and with the help of multiple sets of transition rollers and passive rollers, the conveyor belt can always maintain effective tension during the telescopic adjustment of the main frame and the auxiliary frame, and the purpose of stepless adjustment can be achieved without shutting down the equipment, effectively improving the adaptability of the belt conveyor equipment to the use scene, reducing the limitation of use, so as to achieve the purpose of improving the efficiency of cargo transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the main frame structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the auxiliary frame structure of the utility model.
[0024] In the figure: 1. main frame; 101. mounting frame; 102. side plate; 103. sliding track; 104. transition roller No. 1; 105. supporting wheel; 106. driving roller; 107. passive roller No. 1; 108. transition roller No. 2; 109. belt drive motor; 110. telescopic drive motor; 111. main gear frame; 112. driving shaft; 113. auxiliary gear bracket; 114. adjusting sprocket; 115. driving chain; 116. micro switch; 117. adjusting assembly; 118. face cover No. 1; 119. upper guide groove; 2. auxiliary frame; 201. mounting beam; 202. face cover No. 2; 203. transition roller No. 3; 204. upper guide wheel; 205. side guide wheel; 206. lower guide wheel; 207. connecting frame; 208. passive roller No. 2; 209. pulley support arm; 3. conveyor belt. DETAILED DESCRIPTION
[0025] The following will disclose multiple embodiments of the utility model with diagrams. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the utility model. In other words, in some embodiments of the utility model, these physical details are not necessary. In addition, for the purpose of simplifying the diagram, some conventional structures and components will be depicted in a simple schematic manner in the diagram.
[0026] Example
[0027] The conveying distance of the currently known belt conveyor equipment is fixed during manufacturing, and it is a site-adaptive equipment during use. If the belt conveyor is too long or too short during use, it will affect the transportation efficiency of the goods. Moreover, the fixed-length conveying distance can only be used within the specified range, which has great limitations. For this reason, we propose a belt conveyor equipment that can implement stepless telescopic adjustment without stopping.
[0028] like Figure 1-3 As shown, a telescopic belt conveyor disclosed in this embodiment includes a main frame 1, a sub-frame 2 and a conveying belt 3, and the main frame 1 and the sub-frame 2 are slidably matched to form a whole; the main frame 1 includes a mounting frame 101, and side panels 102 are installed on the tops of both sides of the mounting frame 101, and sliding rails 103 are horizontally fixed on the bottoms of the opposite sides of the two side panels 102, and a driving roller 106, a first passive roller 107 and a second transition roller 108 are rotatably installed between the tail ends of the two side panels 102 through seat bearings, and a supporting wheel 105 and a first transition roller 104 are rotatably installed at the middle positions of the front ends of the two side panels 102 through seat bearings, and a belt drive motor 109 and a frame telescopic drive mechanism are installed at the bottom of the inner side of the mounting frame 101; at the same time, micro switches 116 are installed at the bottoms of both ends of the two side panels 102, and the setting of the micro switches 116 is mainly to control the telescopic limit distance of the sub-frame 2 to avoid excessive displacement and damage to the equipment.
[0029] like Figure 3-5 As shown, the belt drive motor 109 and the end of the transmission roller 106 are driven by a drive chain; the auxiliary frame 2 includes two mounting beams 201, and the two mounting beams 201 are respectively slidably fitted on the inner wall of the side plate 102, and the second passive roller 208 and the third transition roller 203 are respectively rotatably mounted between the two ends of the two mounting beams 201 through seat bearings, and the front end bottoms of the two mounting beams 201 are both installed with pulley support arms 209, and the bottoms of the two mounting beams 201 are rollingly matched with the supporting wheels 105.
[0030] like Figure 3-4 As shown, the frame telescopic drive mechanism includes a telescopic drive motor 110 installed at the bottom of the mounting frame 101 and close to the belt drive motor 109; the frame telescopic drive mechanism also includes a drive shaft 112 installed at the bottom of the mounting frame 101 through a main gear frame 111 for horizontal rotation, and transmission chains 115 are installed at both ends of the drive shaft 112 and are located on both sides of the mounting frame 101 for meshing transmission. Adjustment sprockets 114 are installed on both sides of the bottom of the front end of the mounting frame 101 through sub-gear brackets 113. The two transmission chains 115 are respectively meshed with the two adjustment sprockets 114 for transmission. The telescopic drive motor 110 is connected to the drive shaft 112 for transmission. A connecting frame 207 is installed between the two transmission chains 115, and the top of the connecting frame 207 is fixedly installed to the tail ends of the two mounting beams 201.
[0031] like Figure 2 As shown, the No. 1 transition roller 104 and the No. 2 transition roller 108 are arranged at the same height position, the No. 3 transition roller 203 and the driving roller 106 are arranged at the same height position, the No. 1 transition roller 104, the driving roller 106, the No. 1 passive roller 107, the No. 2 transition roller 108, the No. 3 transition roller 203 and the No. 2 passive roller 208 are parallel, and the conveying belt 3 passes through the No. 1 passive roller 107, the No. 2 passive roller 208, the No. 3 transition roller 203, the No. 1 transition roller 104, the No. 2 transition roller 108 and the driving roller 106 in sequence to form a closed loop.
[0032] In this embodiment, the structural design of the main frame 1 and the auxiliary frame 2 makes the two belt conveyor mechanisms perfectly integrated, and the telescopic drive motor 110 cooperates with the transmission chain 115 to drive and control the telescopic length between the main frame 1 and the auxiliary frame 2, and with the help of multiple sets of transition rollers and passive rollers, the conveyor belt 3 can always maintain an effective tension during the telescopic adjustment of the main frame 1 and the auxiliary frame 2, and the purpose of stepless adjustment can be achieved without shutting down the equipment, effectively improving the adaptability of the belt conveyor equipment to the use scenario, reducing the use limitations, and thus achieving the purpose of improving the efficiency of cargo transportation.
[0033] like Figure 3-5 As shown, in order to form a stable telescopic fit between the main frame 1 and the auxiliary frame 2 and facilitate the deployment of the auxiliary frame 2 from the main frame 1, upper guide grooves 119 of horizontal design are integrally formed on the tops of the two side panels 102, and side guide wheels 205, upper guide wheels 204 and lower guide wheels 206 are rotatably installed at the tail ends of the two mounting beams 201. The side guide wheels 205 on the two mounting beams 201 are respectively rollingly fitted with the two side panels 102, and the upper guide wheels 204 and lower guide wheels 206 on the two mounting beams 201 are respectively rollingly fitted with the upper guide grooves 119 and the sliding rails 103.
[0034] like Figure 1-3 As shown, in order to improve the load-bearing capacity of the belt conveyor, a first surface cover 118 is horizontally installed between the two upper guide grooves 119 , and a second surface cover 202 is horizontally installed between the tops of the two mounting beams 201 .
[0035] In order to ensure smooth expansion and contraction between the main frame 1 and the auxiliary frame 2, Figure 1-4As shown, an adjusting assembly 117 is installed on the axle of the adjusting sprocket 114, wherein the adjusting assembly 117 includes a long bolt, one end of the long bolt with a nut is clamped on one side of the axle of the adjusting sprocket 114, and one end of the long bolt slides through the axle of the adjusting sprocket 114 and the sub-gear bracket 113 respectively, and a nut is threadedly assembled thereon. By screwing the nut and cooperating with the long bolt, the horizontal position of the adjusting sprocket 114 on the sub-gear bracket 113 is adjusted, thereby adjusting the tension of the transmission chain 115, thereby achieving a stable telescopic adjustment driving effect.
[0036] When the entire belt conveyor is telescopic, the telescopic drive motor 110 drives the drive shaft 112 to rotate, thereby rotating the two transmission chains 115 installed between the drive shaft 112 and the adjustment sprocket 114. With the help of the rotation of the transmission chain 115, the connecting frame 207 drives the auxiliary frame 2 to perform telescopic movement at the front end of the main frame 1, thereby achieving the purpose of adjusting the length of the belt conveyor. During the movement of the auxiliary frame 2, the movement of the third transition roller 203 and the distance between the first transition roller 104 produce an extension / contraction change, and at the same time, the same distance of extension / contraction changes are produced between the first passive roller 107 and the second passive roller 208, forming a distance compensation difference between each other. Therefore, the main frame 1 and the auxiliary frame 2 do not need to adjust the tension of the conveyor belt 3 during the telescopic adjustment process, so as to achieve the effect of standby adjustment, which is extremely convenient to use and realizes the effect of equipment adapting to the site.
[0037] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A telescopic belt conveyor, comprising a main frame (1), a sub-frame (2) and a conveying belt (3), characterized in that: The main frame (1) and the auxiliary frame (2) are slidably matched to form a whole; the main frame (1) comprises a mounting frame (101), the tops of both sides of the mounting frame (101) are both mounted with side panels (102), the bottoms of the two side panels (102) on opposite sides are both horizontally fixed with sliding rails (103), and a driving roller (106), a first passive roller (107) and a second transition roller (108) are rotatably mounted between the tail ends of the two side panels (102) through seat bearings, and a supporting wheel (105) and a first transition roller (104) are rotatably mounted at the middle positions of the front ends of the two side panels (102) through seat bearings, and the mounting frame (101) is provided with a plurality of side panels (102) and a plurality of side panels (103) and a plurality of side panels (104) respectively. 1) A belt drive motor (109) and a frame telescopic drive mechanism are installed at the bottom of the inner side; the belt drive motor (109) and the end of the transmission roller (106) are driven by a drive chain; the auxiliary frame (2) comprises two mounting beams (201), the two mounting beams (201) are respectively slidably fitted on the inner wall of the side plate (102), a second passive roller (208) and a third transition roller (203) are respectively rotatably installed between the two ends of the two mounting beams (201) through seat bearings, a pulley support arm (209) is installed at the front end bottom of the two mounting beams (201), and the bottom of the two mounting beams (201) is rollingly matched with the supporting wheel (105).
2. A telescopic belt conveyor according to claim 1, characterized in that: The tops of the two side panels (102) are integrally formed with upper guide grooves (119) of horizontal design, and a first face cover (118) is horizontally installed between the two upper guide grooves (119).
3. The telescopic belt conveyor according to claim 1, characterized in that: The tail ends of the two mounting beams (201) are rotatably mounted with side guide wheels (205), upper guide wheels (204) and lower guide wheels (206); the side guide wheels (205) on the two mounting beams (201) respectively roll in contact with the two side plates (102); and the upper guide wheels (204) and lower guide wheels (206) on the two mounting beams (201) respectively roll in contact with the upper guide groove (119) and the sliding track (103).
4. The telescopic belt conveyor according to claim 1, characterized in that: A second face cover (202) is horizontally installed between the tops of the two installation beams (201).
5. The telescopic belt conveyor according to claim 1, characterized in that: The first transition roller (104) and the second transition roller (108) are arranged at the same height position, the third transition roller (203) and the transmission roller (106) are arranged at the same height position, the first transition roller (104), the transmission roller (106), the first passive roller (107), the second transition roller (108), the third transition roller (203) and the second passive roller (208) are parallel to each other, and the conveying belt (3) passes through the first passive roller (107), the second passive roller (208), the third transition roller (203), the first transition roller (104), the second transition roller (108) and the transmission roller (106) in sequence to form a closed loop.
6. The telescopic belt conveyor according to claim 1, characterized in that: The frame telescopic drive mechanism comprises a telescopic drive motor (110) installed at the bottom of the mounting frame (101) and close to the belt drive motor (109); The frame telescopic driving mechanism also includes a driving shaft (112) which is installed at the bottom of the mounting frame (101) through a main gear frame (111) for transverse rotation, and transmission chains (115) are installed at both ends of the driving shaft (112) and are located on both sides of the mounting frame (101) for meshing transmission. Adjustment sprockets (114) are installed on both sides of the bottom of the front end of the mounting frame (101) through a sub-gear bracket (113), and the two transmission chains (115) are respectively meshed with two adjustment sprockets (114) for transmission.
7. A telescopic belt conveyor according to claim 6, characterized in that: An adjusting assembly (117) is installed on the axle of the adjusting sprocket (114). The adjusting assembly (117) comprises a long bolt. One end of the long bolt with a nut is clamped on one side of the axle of the adjusting sprocket (114), and one end of the long bolt slides through the axle of the adjusting sprocket (114) and the secondary gear bracket (113) and is threadedly assembled with a nut.
8. The telescopic belt conveyor according to claim 6, characterized in that: The telescopic driving motor (110) is transmission-connected to the driving shaft (112), a connecting frame (207) is installed between the two driving chains (115), and the top of the connecting frame (207) is fixedly installed to the tail ends of the two mounting beams (201).
9. The telescopic belt conveyor according to claim 1, characterized in that: Micro switches (116) are installed at the bottoms of both ends of the two side panels (102).