Pressure-resistant silent carrier roller with steel pipe lining

By installing steel pipe linings on the outside of the roller shaft and combining components such as damping rods, springs and curved elastic plates, the vibration and noise problems of the rollers during operation are solved, achieving higher compressive resistance and silent effects.

CN222646935UActive Publication Date: 2025-03-21TAIAN SANHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421483876.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-21
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

During operation, existing rollers cause vibration and noise problems due to friction between belt and rollers and bearing friction, and the addition of glue rings in the prior art is time-consuming and labor-intensive and cannot completely solve the noise problem.

Method used

The compressive silent roller with steel pipe lining is used. By installing the steel pipe lining on the outside of the roller shaft, and combining components such as damping rods, springs and arc-shaped elastic plates, the compressive resistance and buffer absorption capacity are increased, and the roller vibration and noise are reduced.

Benefits of technology

It effectively improves the compressive resistance and silent effect of the roller, reduces the vibration and noise of the roller, and improves the conveying efficiency and service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222646935U_ABST
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Abstract

The utility model relates to the technical field of carrier rollers, in particular to a compression-resistant mute carrier roller with a steel pipe lining, which improves the compression resistance, reduces the vibration of the carrier roller and reduces the noise generated when the carrier roller works. Comprising a carrier roller shaft, first bearings are fixedly installed at the left end and the right end of the carrier roller shaft, a steel pipe lining is connected to the outside of the carrier roller shaft through a supporting assembly, and the left end and the right end of the steel pipe lining are connected with the first bearings through connecting assemblies.
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Description

Technical Field

[0001] The utility model relates to the technical field of rollers, in particular to a pressure-resistant and sound-proof roller with a steel pipe lining. Background Art

[0002] Belt conveyors are used in power plants, docks, mines, etc. In belt conveyors, rollers are one of the important parts. During the operation of the conveyor, the friction between the belt and the roller causes the roller to vibrate, which makes the conveyor produce very loud noise during operation. A steel silent roller is proposed in prior art publication number CN205294076U. The roller includes: a roller tube, a bearing seat, a bearing, a roller shaft, a seal, a bearing clamp and at least one rubber ring. The inner diameter of all the rubber rings is larger than the diameter of the roller shaft. The roller disclosed in the patent is provided with at least one rubber ring in the steel roller tube, so that the vibration generated by the roller during operation can be absorbed by the rubber ring inside the roller tube, thereby reducing the noise generated by the vibration of the roller. However, a large part of the noise generated by the roller during operation is generated by the friction and extrusion between the bearing and the bearing seat, and adding a rubber ring to the roller tube is time-consuming, labor-intensive and difficult to operate, so it cannot solve the noise problem in actual production. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a pressure-resistant and silent roller with a steel pipe lining, which improves the pressure resistance, reduces the vibration of the roller, and reduces the noise generated when the roller is working.

[0004] The utility model discloses a pressure-resistant and silent roller with a steel pipe lining, comprising a roller shaft, the left and right ends of which are fixedly mounted with first bearings, the outside of the roller shaft is connected with a steel pipe lining via a supporting assembly, and the left and right ends of the steel pipe lining are connected to the first bearing via a connecting assembly; when in use, the left and right ends of the roller shaft are mounted on a belt conveyor, the supporting assembly can increase the pressure resistance, can buffer and absorb the vibration generated by the roller during operation, thereby reducing the vibration of the roller and reducing the noise generated by the roller during operation.

[0005] Preferably, the connecting assembly includes two bearing seats and two noise reduction retaining rings, the two bearing seats are mounted on the outer wall of the first bearing, the outer wall of the bearing seat is connected to the inner wall of the steel pipe lining, and the left and right ends of the roller shaft are fixedly connected with noise reduction retaining rings, which are located on the inner side of the first bearing; the bearing seats are limited by the noise reduction retaining rings so that the bearing seats are not in direct contact with the outer wall of the roller shaft, thereby reducing friction noise.

[0006] Preferably, a second bearing is mounted on the outside of the bearing seat, and the outside of the second bearing is connected to the inner wall of the steel pipe lining; through the cooperation of the first bearing and the second bearing, the roller shaft and the steel pipe lining can rotate synchronously.

[0007] Preferably, the support assembly includes multiple groups of damping rods and multiple groups of springs, the multiple groups of damping rods are axially and evenly installed on the outer wall of the roller shaft, the top of the damping rod is connected to the inside of the steel pipe lining, and the multiple springs are sleeved on the outer wall of the damping rod, one end of the spring is connected to the inner wall of the steel pipe lining, and the other end of the spring is connected to the outer wall of the roller shaft; the steel pipe lining is supported by the damping rods and springs, and after the material falls and hits the outside of the steel pipe lining, the impact force is buffered and absorbed by the damping rods and springs, thereby improving the compressive resistance, thereby reducing the vibration of the roller and reducing the noise generated when the roller is working.

[0008] Preferably, a plurality of groups of arc-shaped elastic plates are installed between the outer wall of the roller shaft and the interior of the steel pipe lining, and the arc-shaped elastic plates and the damping rods are arranged alternately; the arc-shaped elastic plates can further increase the supporting effect on the steel pipe lining and reduce the vibration of the roller.

[0009] Preferably, a rubber sleeve is sleeved on the outside of the steel pipe liner; the rubber sleeve increases the friction of the outer wall of the steel pipe liner, thereby improving the transportation efficiency.

[0010] Preferably, a dust cover is screwed onto the outside of the bearing seat, and a round hole is provided in the middle of the dust cover; the dust cover is passed through the left and right ends of the roller shaft and screwed onto the bearing seat to prevent rainwater and dust from entering and increase the service life.

[0011] Compared with the prior art, the utility model has the following beneficial effects: when in use, the left and right ends of the roller shaft are installed on the belt conveyor, the pressure resistance can be increased through the support assembly, and the vibration generated by the roller during operation can be buffered and absorbed, thereby reducing the vibration of the roller and reducing the noise generated by the roller during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a front structural schematic diagram of the utility model;

[0014] Figure 3 It is a left-side cross-sectional structural schematic diagram of the utility model;

[0015] Figure 4 It is a right side cross-sectional structural schematic diagram of the utility model;

[0016] Figure 5 This utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0017] Markings in the attached drawing: 1. roller shaft; 2. steel pipe lining; 3. first bearing; 4. bearing seat; 5. noise reduction ring; 6. second bearing; 7. damping rod; 8. spring; 9. arc-shaped elastic plate; 10. rubber sleeve; 11. dust cover. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0019] like Figures 1 to 5 As shown, the left and right ends of the roller shaft 1 are fixedly installed with first bearings 3, two bearing seats 4 are sleeved on the outer wall of the first bearing 3, the outer wall of the bearing seat 4 is connected to the inner wall of the steel pipe liner 2, the outer side of the bearing seat 4 is screwed with a dust cover 11, and a circular hole is provided in the middle of the dust cover 11, and the left and right ends of the roller shaft 1 are fixedly connected with noise reduction rings 5, and the noise reduction rings 5 ​​are located on the inner side of the first bearing 3, and the outer side of the bearing seat 4 is sleeved with a second bearing 6, and the outer side of the second bearing 6 is connected to the inner wall of the steel pipe liner 2. The plurality of damping rods 7 are evenly mounted on the outer wall of the roller shaft 1 in the axial direction, the top of the damping rod 7 is connected to the inside of the steel tube liner 2, a plurality of springs 8 are sleeved on the outer wall of the damping rod 7, one end of the spring 8 is connected to the inner wall of the steel tube liner 2, and the other end of the spring 8 is connected to the outer wall of the roller shaft 1, a plurality of arc-shaped elastic plates 9 are installed between the outer wall of the roller shaft 1 and the inside of the steel tube liner 2, and the arc-shaped elastic plates 9 and the damping rods 7 are alternately arranged, and a rubber sleeve 10 is sleeved on the outside of the steel tube liner 2;

[0020] The bearing seat 4 is limited by the noise reduction retaining ring 5 so that the bearing seat 4 does not directly contact the outer wall of the roller shaft 1, thereby reducing friction noise. When in use, the left and right ends of the roller shaft 1 are installed on the belt conveyor. The first bearing 3 and the second bearing 6 cooperate to make the roller shaft 1 and the steel pipe liner 2 rotate synchronously. The steel pipe liner 2 is supported by the damping rod 7 and the spring 8. After the material falls and hits the outside of the steel pipe liner 2, the damping rod 7 and the spring 8 buffer and absorb the impact force to improve the pressure resistance, thereby reducing the vibration of the roller and reducing the noise generated when the roller is working. The arc elastic plate 9 can further increase the support effect of the steel pipe liner 2 and reduce the vibration of the roller. The rubber sleeve 10 increases the friction of the outer wall of the steel pipe liner 2 and improves the conveying efficiency. The dust cover 11 passes through the left and right ends of the roller shaft 1 and is screwed on the bearing seat 4 to prevent rainwater and dust from entering and increase the service life.

[0021] like Figures 1 to 5As shown, the utility model is a pressure-resistant and silent roller with a steel pipe lining. When working, the left and right ends of the roller shaft 1 are installed on the belt conveyor. The first bearing 3 and the second bearing 6 cooperate to make the roller shaft 1 and the steel pipe lining 2 rotate synchronously. The rubber sleeve 10 increases the friction of the outer wall of the steel pipe lining 2. The steel pipe lining 2 is supported by the damping rod 7 and the spring 8. After the material falls and hits the outside of the steel pipe lining 2, the damping rod 7 and the spring 8 buffer and absorb the impact force, thereby improving the pressure resistance and reducing the vibration of the roller. The arc-shaped elastic plate 9 can further increase the supporting effect of the steel pipe lining 2. The dust cover 11 passes through the left and right ends of the roller shaft 1 and is screwed on the bearing seat 4 to prevent rainwater and dust from entering.

[0022] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A steel pipe lined pressure-resistant and silent roller, characterized in that: The roller shaft (1) comprises a first bearing (3) fixedly mounted on the left and right ends of the roller shaft (1); the outside of the roller shaft (1) is connected to a steel pipe liner (2) via a support assembly; and the left and right ends of the steel pipe liner (2) are connected to the first bearing (3) via a connection assembly.

2. The steel pipe lined pressure-resistant and silent roller according to claim 1, characterized in that: The connection assembly comprises two bearing seats (4) and two noise reduction retaining rings (5), the two bearing seats (4) are mounted on the outer wall of the first bearing (3), the outer wall of the bearing seat (4) is connected to the inner wall of the steel pipe liner (2), the left and right ends of the roller shaft (1) are fixedly connected with the noise reduction retaining rings (5), and the noise reduction retaining rings (5) are located on the inner side of the first bearing (3).

3. A steel pipe lined pressure-resistant and silent roller as claimed in claim 2, characterized in that: The bearing seat (4) is sleeved with a second bearing (6) on its exterior, and the exterior of the second bearing (6) is connected to the inner wall of the steel pipe liner (2).

4. The steel pipe lined pressure-resistant and silent roller according to claim 1, characterized in that: The support assembly comprises a plurality of groups of damping rods (7) and a plurality of groups of springs (8). The plurality of groups of damping rods (7) are evenly mounted axially on the outer wall of the roller shaft (1). The top of the damping rod (7) is connected to the inside of the steel pipe liner (2). The plurality of springs (8) are sleeved on the outer wall of the damping rod (7). One end of the spring (8) is connected to the inner wall of the steel pipe liner (2), and the other end of the spring (8) is connected to the outer wall of the roller shaft (1).

5. The steel pipe lined pressure-resistant and silent roller according to claim 4, characterized in that: A plurality of groups of arc-shaped elastic plates (9) are installed between the outer wall of the roller shaft (1) and the interior of the steel pipe liner (2), and the arc-shaped elastic plates (9) and the damping rods (7) are arranged alternately.

6. The steel pipe lined pressure-resistant and silent roller according to claim 1, characterized in that: A rubber sleeve (10) is sleeved on the outside of the steel pipe liner (2).

7. The steel pipe lined pressure-resistant and silent roller according to claim 2, characterized in that: A dust cover (11) is screwed onto the outside of the bearing seat (4), and a circular hole is provided in the middle of the dust cover (11).

Citation Information

Patent Citations

  • Steel silence bearing roller

    CN205294076U