Water guide film belt machine

By designing a water conduction membrane belt machine, using multiple sets of symmetrical unrolling and rewinding components, combined with the use of servo motors and ash-adhesive rollers, the problem of low efficiency of existing water conduction membrane separation devices is solved, and efficient rewinding and replacement of water conduction membrane belts is achieved, and production efficiency and product quality are improved.

CN222647215UActive Publication Date: 2025-03-21SHAANXI DESHI JINDI RUBBER & PLASTIC IND GRP CO LTD
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Patent Information

Application Number
CN202420772760.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-21
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing water conduction membrane coiling device can only operate in a single line, and has low efficiency, making it difficult to efficiently handle the separation and rewinding of large water conduction membrane coils.

Method used

A water conducting membrane belt machine is designed, adopting multiple sets of symmetrical unwinding components and rewinding components. Through the precise control of the servo motor, the synchronous rewinding of multiple sets of water conducting membrane belts is realized, and equipped with ash-adhesive rollers and tension rollers to ensure the flatness and cleanliness of the water conducting membrane.

Benefits of technology

Through synchronous rewinding and precise control, the production efficiency of water-conducting membrane reels is significantly improved, ensuring the unwinding and rewinding speeds of each group of reels are consistent, avoiding the problems of misalignment and inconsistent speed, and improving product quality and replacement efficiency.

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Abstract

The utility model discloses a water guide film belt machine, which belongs to the field of water guide films and comprises a base, one end of the base is provided with a plurality of groups of symmetrically arranged unwinding components distributed in a linear array, and the other end of the base is provided with a plurality of groups of rewinding components corresponding to the unwinding components. The unwinding assembly comprises a fixed large conical head rotationally installed on the base and a movable large conical head moving to be close to or away from the fixed large conical head. The first support is fixedly connected to the base and rotationally connected with the fixed large conical head, the first electric telescopic rod is fixedly connected to the base, and the movable end of the first electric telescopic rod is rotationally connected with the center of the movable large conical head. According to the water guide film belt machine, the multiple sets of symmetrical unwinding assemblies and rewinding assemblies are arranged, so that multiple sets of water guide film winding belts can be synchronously rewound, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of water-conducting membranes, in particular to a water-conducting membrane belt machine. Background Art

[0002] The water-conducting membrane is a thin film material with special functions, and its main function is to guide and control the flow of liquid. It can intelligently control the flow direction of the liquid, so that the liquid can only flow from one direction of the membrane to another direction, but not the other way around.

[0003] The existing water-conducting membrane rolls are all large rolls after leaving the factory, so they are transferred to multiple small rolls by splitting. However, the existing splitting devices can generally only split a group of rolls at a time, so the efficiency is low.

[0004] Therefore, a water-conducting membrane belt machine is provided to solve the above problems. Utility Model Content

[0005] The utility model provides a water-conducting film belt machine, aiming to solve the problem that the existing roll-splitting device proposed in the background technology can only operate on a single line when rolling the water-conducting film, and has low efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a water-conducting membrane belt machine, including a base.

[0007] In order to simultaneously rewind multiple groups of water-conducting films to improve efficiency, one end of the base is provided with multiple groups of symmetrically arranged unwinding components distributed in a linear array, and the other end is provided with multiple groups of rewinding components corresponding to the unwinding components.

[0008] In order to facilitate the positioning and replacement of the large water-conducting membrane roll, the unwinding assembly includes a fixed large cone head rotatably mounted on the base, a movable large cone head that moves closer to or away from the fixed large cone head, a first bracket fixedly connected to the base and rotatably connected to the fixed large cone head, and a first electric telescopic rod fixedly connected to the base and with a movable end rotatably connected to the center of the movable large cone head.

[0009] In order to facilitate the positioning and replacement of the rewound small water-conducting membrane tape, the rewinding assembly includes a fixed small cone head rotatably mounted on the base, a movable small cone head that moves closer to or away from the fixed small cone head, a second bracket fixedly connected to the base and rotatably connected to the fixed small cone head, and a second electric telescopic rod fixedly connected to the base and with a movable end rotatably connected to the center of the movable small cone head; the first bracket and the second bracket are both fixedly connected to servo motors whose output ends are respectively connected to the fixed large cone head and the fixed small cone head.

[0010] Preferably, in order to maintain the flatness of the water-conducting film belt during the rewinding process, guide rollers of different heights are rotatably mounted on the base at positions corresponding to between the unwinding assembly and the rewinding assembly.

[0011] Preferably, in order to prevent dust from remaining on the finished rewinding product during the winding process, a dust-adhering roller is rotatably mounted on the base at a position close to the rewinding assembly through a bracket.

[0012] Preferably, in order to further improve the flatness and allow the water-conducting membrane belt to stick closely to the ash-sticking roller, thereby improving the ash-sticking effect, a tensioning roller is rotatably installed on the bracket and moves closer to or away from the ash-sticking roller. Both ends of the tensioning roller are rotatably connected to sliding bearing blocks that move longitudinally on the bracket. The bracket has a spring at both ends, which is respectively connected to the bracket and the sliding bearing block.

[0013] Preferably, in order to save space, two adjacent first electric telescopic rods are arranged side by side, and two adjacent second electric telescopic rods are also arranged side by side.

[0014] Preferably, in order to facilitate maintenance and cleaning of the ash sticking roller, ash sticking paper is adhered to the roller surface of the ash sticking roller.

[0015] Preferably, in order to ensure stable positioning, the axes of the fixed large cone head and the movable large cone head are consistent, and the axes of the fixed small cone head and the movable small cone head are consistent.

[0016] The water-conducting film tape machine is provided with multiple groups of symmetrical unwinding components and rewinding components, so that multiple groups of water-conducting film tapes can be rewound synchronously, greatly improving production efficiency. In addition, through the precise control of the servo motor, the unwinding speed and rewinding speed of each group of water-conducting film tapes can be ensured to be consistent, avoiding the problems of misalignment or speed inconsistency that may occur in the traditional rewinding process.

[0017] The water-conducting film belt machine, through the combined use of dust-adhesive rollers and tensioning rollers, effectively cleans the dust that falls on the surface of the water-conducting film during the rewinding process, ensuring the quality of the water-conducting film after rewinding. This design not only improves product quality, but also reduces the intensity of subsequent cleaning work.

[0018] The water-conducting film tape machine is designed to make the replacement of the water-conducting film tape and the rewinding tape simple and quick. By extending and retracting the electric telescopic rod, the new water-conducting film tape and the rewinding tape can be easily positioned between the fixed large cone head and the movable large cone head, and between the fixed small cone head and the movable small cone head, which greatly improves the replacement efficiency and reduces the time of production interruption. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a water-conducting membrane belt machine;

[0020] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at point B.

[0022] In the figure:

[0023] 1. Base; 2. Unwinding assembly; 21. Fixed large cone head; 22. Movable large cone head; 23. First bracket; 24. First electric telescopic rod;

[0024] 3. Rewinding assembly; 31. Fixed small cone head; 32. Movable small cone head; 33. Second bracket; 34. Second electric telescopic rod;

[0025] 4. Guide roller; 5. Tension roller; 6. Bracket; 61. Sliding bearing block; 62. Spring; 7. Ash sticking roller; 8. Servo motor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 3 The utility model provides a technical solution: a water-conducting membrane belt machine, comprising a base 1, one end of which is provided with a plurality of groups of symmetrically arranged unwinding components 2 distributed in a linear array, and the other end is provided with a plurality of groups of rewinding components 3 corresponding to the unwinding components 2.

[0028] The unwinding assembly 2 includes a fixed large cone head 21 rotatably mounted on the base 1, a movable large cone head 22 that moves closer to or away from the fixed large cone head 21, a first bracket 23 fixedly connected to the base 1 and rotatably connected to the fixed large cone head 21, and a first electric telescopic rod 24 fixedly connected to the base 1 and with a movable end rotatably connected to the center of the movable large cone head 22.

[0029] The rewinding assembly 3 includes a fixed small cone head 31 rotatably mounted on the base 1, a movable small cone head 32 that moves closer to or away from the fixed small cone head 31, a second bracket 33 fixedly connected to the base 1 and rotatably connected to the fixed small cone head 31, and a second electric telescopic rod 34 fixedly connected to the base 1 and with a movable end rotatably connected to the center of the movable small cone head 32; the first bracket 23 and the second bracket 33 are both fixedly connected to a servo motor 8 with output ends respectively connected to the fixed large cone head 21 and the fixed small cone head 31, the axes of the fixed large cone head 21 and the movable large cone head 22 are consistent, and the axes of the fixed small cone head 31 and the movable small cone head 32 are consistent.

[0030] Wherein, guide rollers 4 of different heights are rotatably mounted on the base 1 at positions corresponding to between the unwinding assembly 2 and the rewinding assembly 3 .

[0031] When in use, the raw water-conducting film tape is placed between the fixed large cone head 21 and the movable large cone head 22, and the first electric telescopic rod 24 is used to push the movable large cone head 22 close to the fixed large cone head 21, so as to gradually clamp the water-conducting film tape to complete the positioning, and then multiple water-conducting film tapes are positioned according to the above steps, and then the rewinding tape is placed between the fixed small cone head 31 and the movable small cone head 32, and the second electric telescopic rod 34 is used to push the movable small cone head 32 close to the fixed small cone head 31, so as to clamp the rewinding tape, and then the corresponding water-conducting film tapes are placed. The rewinding tapes of the same number of water film tapes are positioned in sequence, and then the leading head of the water-conducting film is torn off the tape, and is passed around guide rollers 4 at different heights in sequence, and finally fixed to the corresponding rewinding tape, and then the fixed large cone head 21 and the fixed small cone head 31 are rotated by the servo motor 8 of the unwinding component 2 and the servo motor 8 of the rewinding component 3, while unwinding and rewinding, so that multiple groups of water-conducting film tapes are rewound synchronously to improve efficiency, and one group of water-conducting film tapes and rewinding tapes can be replaced in a targeted manner to further improve replacement efficiency.

[0032] Furthermore, a dust-sticking roller 7 is rotatably installed at a position near the rewinding component 3 on the base 1 through a bracket 6, and dust-sticking paper is adhered to the roller surface of the dust-sticking roller 7. A tensioning roller 5 that moves closer to or away from the dust-sticking roller 7 is rotatably installed on the bracket 6. Both ends of the tensioning roller 5 are rotatably connected to sliding bearing blocks 61 that move longitudinally on the bracket 6, and the bracket 6 has a spring 62 that is respectively connected to the bracket 6 and the sliding bearing block 61 at both ends; before the water-conducting film belt lead is fixed on the rewinding belt, it passes between the dust-sticking roller 7 and the tensioning roller 5, so that during the rewinding process of the device, the tensioning roller 5 is pressed against the dust-sticking roller 7 by the spring 62, so that the water-conducting film is close to the dust-sticking paper on the surface of the dust-sticking roller 7, thereby adsorbing the dust that falls on the surface of the water-conducting film during the rewinding process, thereby ensuring the quality of the water-conducting film after rewinding. When cleaning, it is only necessary to replace the dust-sticking paper from the dust-sticking roller 7.

[0033] Furthermore, two adjacent first electric telescopic rods 24 are arranged side by side, and two adjacent second electric telescopic rods 34 are also arranged side by side; by arranging adjacent electric telescopic rods side by side, the space occupied by multiple groups of unwinding components 2 and multiple groups of rewinding components 3 can be saved.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A water-conducting membrane belt machine, comprising a base (1), characterized in that: One end of the base (1) is provided with a plurality of groups of symmetrically arranged unwinding assemblies (2) distributed in a linear array, and the other end is provided with a plurality of groups of rewinding assemblies (3) corresponding to the unwinding assemblies (2); The unwinding assembly (2) comprises a fixed large cone head (21) rotatably mounted on the base (1), a movable large cone head (22) that moves closer to or away from the fixed large cone head (21), a first bracket (23) fixedly connected to the base (1) and rotatably connected to the fixed large cone head (21), and a first electric telescopic rod (24) fixedly connected to the base (1) and having a movable end rotatably connected to the center of the movable large cone head (22); The rewinding assembly (3) comprises a fixed small cone head (31) rotatably mounted on the base (1), a movable small cone head (32) that moves closer to or away from the fixed small cone head (31), a second bracket (33) fixedly connected to the base (1) and rotatably connected to the fixed small cone head (31), and a second electric telescopic rod (34) fixedly connected to the base (1) and with a movable end rotatably connected to the center of the movable small cone head (32); the first bracket (23) and the second bracket (33) are both fixedly connected to servo motors (8) whose output ends are respectively connected to the fixed large cone head (21) and the fixed small cone head (31).

2. A water-conducting membrane belt machine according to claim 1, characterized in that: A guide roller (4) of different heights is rotatably mounted on the base (1) at a position corresponding to between the unwinding assembly (2) and the rewinding assembly (3).

3. A water-conducting membrane belt machine according to claim 2, characterized in that: A dust sticking roller (7) is rotatably mounted on the base (1) at a position close to the rewinding assembly (3) via a bracket (6).

4. A water-conducting membrane belt machine according to claim 3, characterized in that: A tensioning roller (5) is rotatably mounted on the bracket (6) and moves closer to or away from the ash sticking roller (7). Both ends of the tensioning roller (5) are rotatably connected to sliding bearing blocks (61) that move longitudinally on the bracket (6). The bracket (6) has a spring (62) at both ends that is respectively connected to the bracket (6) and the sliding bearing block (61).

5. A water-conducting membrane belt machine according to claim 4, characterized in that: Two adjacent first electric telescopic rods (24) are arranged side by side, and two adjacent second electric telescopic rods (34) are also arranged side by side.

6. A water-conducting membrane belt machine according to claim 5, characterized in that: The roller surface of the ash sticking roller (7) is bonded with ash sticking paper.

7. A water-conducting membrane belt machine according to claim 6, characterized in that: The axes of the fixed large cone head (21) and the movable large cone head (22) are consistent, and the axes of the fixed small cone head (31) and the movable small cone head (32) are consistent.