Winding device for EVA floor mat production
By designing the winding device for EVA floor mat production, and using electric push rods and servo motors to drive, the automatic limiting, winding and clamping of the floor mat rolling drum is achieved, solving the problem of manual operation in the prior art, and improving production efficiency and operation convenience.
Patent Information
- Application Number
- CN202421072873.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the production of existing EVA floor mats, the floor mat rolling drum after winding needs to be manually removed and placed on the transfer trolley, which is labor-intensive and labor-intensive.
A winding device for the production of EVA floor mats is designed, including a base, a vertical plate, a gear reduction motor, a limiting assembly and a clamping assembly. Driven by electric push rods and servo motors, the automatic limiting, winding and clamping of the floor mat reel is realized, reducing the strength of manual operation.
The automatic operation of floor mat reels is realized, reducing manual labor intensity, improving production efficiency and operation convenience.
Smart Images

Figure CN222647254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of EVA floor mat production, in particular to a winding device for producing EVA floor mats. Background Art
[0002] EVA floor mats are made of EVA raw materials through a series of foaming processes. EVA floor mats have many uses, such as baby crawling, children playing to prevent falling, adults resting, games, yoga, taekwondo, gymnastics, sports, picnics, parent-child, etc. After the production and processing of EVA floor mats are completed, the floor mats usually need to be rolled on a reel for storage, so a reeling device is needed. After the current reeling device reels the floor mat, the staff needs to manually remove the reel of the reeled floor mat and place it on the transfer trolley, so the operation is more laborious. Therefore, we proposed a reeling device for EVA floor mat production to solve the above problems. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a winding device for producing EVA floor mats, which solves the problems raised in the above-mentioned background technology.
[0005] (II) Technical solution
[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0007] The winding device for producing EVA floor mats comprises a base, a vertical plate is slidingly arranged on the top of the base, two first electric push rods are symmetrically fixed on the top of the base, the ejection ends of the two first electric push rods are fixedly connected to the surface of the vertical plate, a reduction motor is fixed to one side wall of the vertical plate, the output shaft of the reduction motor passes through the side wall of the vertical plate and is installed with a limiting component for limiting the EVA floor mat winding drum, an L-shaped plate is fixed to one end of the top of the base, a second electric push rod is fixed to the top of the L-shaped plate, the ejection end of the second electric push rod slides through the L-shaped plate and is installed with a clamping component for clamping the EVA floor mat winding drum after winding is completed, and a placement opening for placing a hand-pushed transfer cart is opened on the surface of the base.
[0008] Furthermore, the limiting assembly includes a U-shaped seat, one side wall of the U-shaped seat is fixedly connected to the output shaft of the reduction motor, the top of the U-shaped seat is threadedly connected to a screw, the top of the screw is fixed with a turning handle, the bottom end of the screw is respectively fixed with a block and a block ring, the bottom end of the screw is rotated with a first support plate adapted to the inner wall of the EVA floor mat winding drum, the first support plate is arranged between the block and the block ring, a disc is fixed on the surface of the U-shaped seat, the first support plate passes through the disc, the surface of the disc is provided with a through opening for the sliding of the first support plate, and the surface of the disc is fixed with a second support plate adapted to the inner wall of the EVA floor mat winding drum.
[0009] Furthermore, anti-slip rubber pads are fixed on the surfaces of the first support plate and the second support plate.
[0010] Furthermore, a limiting block is fixed at one end of the first support plate, and a limiting groove adapted to the limiting block is formed on an inner wall of one side of the U-shaped seat.
[0011] Furthermore, the clamping assembly includes a U-shaped plate fixed to the ejection end of the second electric push rod, the interior of the U-shaped plate is rotatably connected to a bidirectional screw rod through a bearing, a servo motor is fixed to one side wall of the U-shaped plate, the output shaft of the servo motor is fixedly connected to one end of the bidirectional screw rod, two limit rods are symmetrically fixed inside the U-shaped plate, the surface of the bidirectional screw rod is symmetrically threaded with two clamping plates, and the two clamping plates are slidably connected to the surfaces of the two limit rods.
[0012] Furthermore, two T-shaped vertical rods are symmetrically fixed on the top of the U-shaped plate, and the two T-shaped vertical rods both slide through the top of the L-shaped plate.
[0013] Furthermore, two T-shaped cross bars are symmetrically fixed to one side wall of the L-shaped plate, and the vertical plate is slidably connected to the surfaces of the two T-shaped cross bars.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a winding device for EVA floor mat production, which has the following features:
[0016] Beneficial effects:
[0017] The utility model can limit and fix the floor mat winding drum by arranging the vertical plate, the reduction motor and the limit assembly, and can drive the floor mat winding drum to rotate, so that the floor mat after production can be rolled up onto the surface of the winding drum, and the winding drum can be clamped and fixed after the winding is completed by arranging the clamping assembly, and the vertical plate and the limit assembly can be driven to move to the right by arranging the first electric push rod, so that the limit assembly can be separated from the winding drum, and the clamping assembly can be driven to move in the vertical direction by arranging the second electric push rod, so that the winding drum can be clamped and placed on the transfer trolley after the winding is completed, thereby reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall front view structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the U-shaped seat structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the first support plate structure of the utility model.
[0022] In the figure: 1. base; 2. vertical plate; 3. first electric push rod; 4. reduction motor; 5. limit assembly; 501. U-shaped seat; 502. screw rod; 503. handle; 504. stop block; 505. stop ring; 506. first support plate; 507. disc; 508. through port; 509. second support plate; 510. limit block; 511. limit groove; 6. L-shaped plate; 7. second electric push rod; 8. clamping assembly; 801. U-shaped plate; 802. bidirectional screw rod; 803. servo motor; 804. limit rod; 805. clamping plate; 806. T-shaped vertical rod; 9. placement port; 10. T-shaped cross bar. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] like Figure 1 and Figure 2As shown, a winding device for producing EVA floor mats proposed in an embodiment of the utility model comprises a base 1, a vertical plate 2 is slidably provided on the top of the base 1, two first electric push rods 3 are symmetrically fixed on the top of the base 1, and the ejection ends of the two first electric push rods 3 are fixedly connected to the surface of the vertical plate 2, a reduction motor 4 is fixed to one side wall of the vertical plate 2, the output shaft of the reduction motor 4 passes through the side wall of the vertical plate 2 and is installed with a limiting component 5 for limiting the position of the EVA floor mat winding drum, an L-shaped plate 6 is fixed to one end of the top of the base 1, a second electric push rod 7 is fixed to the top of the L-shaped plate 6, the ejection end of the second electric push rod 7 slides through the L-shaped plate 6 and is installed with a clamping component 8 for clamping the EVA floor mat winding drum after winding, and a placement port 9 for placing a hand-pushed transfer vehicle is provided on the surface of the base 1. When in use, the device is placed at a suitable position of the EVA floor mat production equipment, and then an empty floor mat winding drum is sleeved on the limiting component 5, and the floor mat winding drum is limited and fixed by using the limiting component 5, so as to fix the produced EVA floor mat. After the EVA floor mat is completed, one end is bonded and fixed to the surface of the winding drum, and the reduction motor 4 is started. The reduction motor 4 can drive the limit assembly 5 to rotate, and the limit assembly 5 can drive the winding drum to rotate, so that the EVA floor mat can be wound. After the winding is completed, the second electric push rod 7 is started, and the ejection end of the second electric push rod 7 is extended to drive the clamping assembly 8 to move downward, and then the clamping assembly 8 is used to clamp and fix the winding drum after the winding is completed. At this time, the two first electric push rods 3 are started, and the ejection end of the first electric push rod 3 is extended to drive the vertical plate 2 to move to the right, so that the limit assembly 5 can be separated from the floor mat winding drum, and the transfer trolley is moved to the placement port 9, and the second electric push rod 7 is continued to be started, and the ejection end of the second electric push rod 7 continues to extend, so that the floor mat winding drum after the winding is completed can be placed on the transfer trolley, and then the clamping of the floor mat winding drum can be released. Therefore, there is no need for the operator to remove the floor mat winding drum by manpower, which is convenient and labor-saving to operate and reduces labor intensity.
[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, in some embodiments, the limiting assembly 5 includes a U-shaped seat 501, a side wall of the U-shaped seat 501 is fixedly connected to the output shaft of the reduction motor 4, the top of the U-shaped seat 501 is threadedly connected with a screw 502, the top of the screw 502 is fixed with a handle 503, the bottom end of the screw 502 is respectively fixed with a stopper 504 and a stop ring 505, the bottom end of the screw 502 is rotatably sleeved with a first support plate 506 adapted to the inner wall of the EVA floor mat winding drum, and the first The support plate 506 is arranged between the stopper 504 and the stop ring 505. A through hole adapted to the screw 502 is provided at one end of the first support plate 506 located in the U-shaped seat 501. The screw 502 is inserted into the through hole. A disc 507 is fixed on the surface of the U-shaped seat 501. The first support plate 506 passes through the disc 507. A through hole 508 for the first support plate 506 to slide is provided on the surface of the disc 507. A limit block 510 is fixed at one end of the first support plate 506. A limiting groove 511 adapted to the limiting block 510 is provided on the inner wall of one side of the U-shaped seat 501, and a second support plate 509 adapted to the inner wall of the EVA floor mat winding drum is fixed on the surface of the disk 507, and anti-skid rubber pads are fixed on the surfaces of the first support plate 506 and the second support plate 509, which can play a better anti-skid role, thereby limiting the floor mat winding drum more stably. When in use, the empty floor mat winding drum is sleeved on the surfaces of the first support plate 506 and the second support plate 509, and then the handle 503 is turned. The handle 503 can drive the screw rod 502 to rotate upward, and the screw 502 can drive the first support plate 506 to move away from the second support plate 509 through the stop block 504 and the stop ring 505, thereby limiting and fixing the floor mat winding drum. When it is necessary to release the limiting fixation of the floor mat winding drum, the handle 503 is turned in the opposite direction to move the first support plate 506 towards the second support plate 509.
[0027] like Figure 1As shown, in some embodiments, the clamping assembly 8 includes a U-shaped plate 801 fixed to the ejection end of the second electric push rod 7, the interior of the U-shaped plate 801 is rotatably connected to a bidirectional screw rod 802 through a bearing, a servo motor 803 is fixed to one side wall of the U-shaped plate 801, the output shaft of the servo motor 803 is fixedly connected to one end of the bidirectional screw rod 802, two limit rods 804 are symmetrically fixed to the interior of the U-shaped plate 801, the surface of the bidirectional screw rod 802 is symmetrically threaded with two clamping plates 805, the two clamping plates 805 are slidably connected to the surfaces of the two limit rods 804, and two T-shaped vertical bars are symmetrically fixed to the top of the U-shaped plate 801. Rod 806, two T-shaped vertical rods 806 both slide through the top of the L-shaped plate 6. By setting two T-shaped vertical rods 806, the U-shaped plate 801 can be more stable when moving in the vertical direction. When it is necessary to clamp and fix the floor mat winding drum after winding, the servo motor 803 can be started, and the servo motor 803 can drive the bidirectional screw rod 802 to rotate. The bidirectional screw rod 802 can drive the two clamping plates 805 to approach each other, so that the floor mat winding drum after winding can be clamped and fixed. When the clamping needs to be released, the servo motor 803 can be controlled to rotate in the opposite direction to make the two clamping plates 805 move away from each other.
[0028] like Figure 1 and Figure 2 As shown, in some embodiments, two T-shaped cross bars 10 are symmetrically fixed to one side wall of the L-shaped plate 6, and the vertical plate 2 is slidably connected to the surfaces of the two T-shaped cross bars 10 so that the vertical plate 2 can move more stably in the horizontal direction.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A winding device for producing EVA floor mats, comprising a base (1), characterized in that: A vertical plate (2) is slidably arranged on the top of the base (1), two first electric push rods (3) are symmetrically fixed on the top of the base (1), the ejection ends of the two first electric push rods (3) are fixedly connected to the surface of the vertical plate (2), a reduction motor (4) is fixed on one side wall of the vertical plate (2), the output shaft of the reduction motor (4) passes through the side wall of the vertical plate (2) and is installed with a limiting component (5) for limiting the position of the EVA floor mat winding drum, an L-shaped plate (6) is fixed on one end of the top of the base (1), a second electric push rod (7) is fixed on the top of the L-shaped plate (6), the ejection end of the second electric push rod (7) slides through the L-shaped plate (6) and is installed with a clamping component (8) for clamping the EVA floor mat winding drum after winding, and a placement opening (9) for placing a hand-pushed transfer vehicle is opened on the surface of the base (1).
2. The winding device for producing EVA floor mats according to claim 1, characterized in that: The limiting assembly (5) comprises a U-shaped seat (501), a side wall of the U-shaped seat (501) is fixedly connected to the output shaft of the reduction motor (4), the top of the U-shaped seat (501) is threadedly connected to a screw rod (502), the top of the screw rod (502) is fixed with a turning handle (503), the bottom end of the screw rod (502) is respectively fixed with a stopper (504) and a stopper ring (505), and the bottom end of the screw rod (502) is rotatably sleeved with a screw rod (504) adapted to fit the inner wall of the EVA mat reel. The first support plate (506) is arranged between the stop block (504) and the stop ring (505); a disc (507) is fixed on the surface of the U-shaped seat (501); the first support plate (506) passes through the disc (507); a through opening (508) for the first support plate (506) to slide is opened on the surface of the disc (507); and a second support plate (509) adapted to the inner wall of the EVA floor mat winding drum is fixed on the surface of the disc (507).
3. The winding device for producing EVA floor mats according to claim 2, characterized in that: Anti-slip rubber pads are fixed on the surfaces of the first support plate (506) and the second support plate (509).
4. The winding device for producing EVA floor mats according to claim 2, characterized in that: A limiting block (510) is fixed to one end of the first support plate (506), and a limiting groove (511) adapted to the limiting block (510) is provided on an inner wall of one side of the U-shaped seat (501).
5. The winding device for producing EVA floor mats according to claim 1, characterized in that: The clamping assembly (8) comprises a U-shaped plate (801) fixed to the ejection end of the second electric push rod (7); a bidirectional screw rod (802) is rotatably connected to the inside of the U-shaped plate (801) via a bearing; a servo motor (803) is fixed to a side wall of the U-shaped plate (801); an output shaft of the servo motor (803) is fixedly connected to one end of the bidirectional screw rod (802); two limit rods (804) are symmetrically fixed to the inside of the U-shaped plate (801); two clamping plates (805) are symmetrically threadedly connected to the surface of the two limit rods (804); and the two clamping plates (805) are both slidably connected to the surfaces of the two limit rods (804).
6. The winding device for producing EVA floor mats according to claim 5, characterized in that: Two T-shaped vertical rods (806) are symmetrically fixed on the top of the U-shaped plate (801), and the two T-shaped vertical rods (806) are slidably passed through the top of the L-shaped plate (6).
7. The winding device for producing EVA floor mats according to claim 1, characterized in that: Two T-shaped cross bars (10) are symmetrically fixed to one side wall of the L-shaped plate (6), and the vertical plate (2) is slidably connected to the surfaces of the two T-shaped cross bars (10).