LED automobile headlamp with anti-loosening function

By processing the reverse zigzag limit structure and positioning groove on the radiator and fan cover of the LED car headlights to form a buckle-type fit, the problem of looseness between the fan cover and the radiator is solved, the stability and reliability of the product are improved, the product life is extended and the manufacturing cost is reduced.

CN222651173UActive Publication Date: 2025-03-21YUXINFENG (GUANGDONG) LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202420961259.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-21
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

In existing LED car headlights, the interference assembly between the fan cover and the radiator is prone to loosening, affecting product use, and strict control of the interference amount is required to improve processing accuracy and increase manufacturing costs.

Method used

By machining the opening of the radiator into a reverse zigzag-shaped limiting structure, and setting opposite tooth-shaped positioning grooves in the positioning groove of the fan cover, forming a buckle-type fit, and chamfering is processed at the mouth of the fan cover to increase the buckle of the H depth, ensuring that it does not loosen under different temperatures and vibration conditions.

Benefits of technology

It effectively improves the reliability and stability of the product, extends the effective life of LED car lights, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automobile lamps, and particularly discloses an LED automobile headlamp with an anti-loosening function. Reverse sawtooth-shaped structures are machined on a first radiator and a second radiator, a fan cover is matched with opposite tooth shapes, chamfers with the same inclination are machined on an opening portion of the fan cover, after the fan cover, the first radiator and the second radiator are in press-in fit, buckling type fit is formed, and buckling with the H depth is arranged. The high-temperature-resistant anti-loosening cable can keep not loosening at a higher or lower temperature, and can bear vibration impact with a larger amplitude and frequency without loosening. And the reliability and the stability of the product are effectively improved, so that the effective service life of the LED automobile lamp product is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicle lamps, and specifically relates to an LED vehicle headlamp with an anti-loosening function. Background Art

[0002] In the prior art, such as Figure 1 As shown, the LED car headlight is fixed together with components such as radiator 1 4, radiator 2 8, copper substrate 7 for mounting LED 6, fan 10, fan cover 11, mounting ring 1, sealing ring 2, wire 5 by screws 3. Usually, fan 10 is covered by fan cover 11 to form a stable air duct to improve the heat dissipation effect of the product.

[0003] Since the fan cover 11 and the radiator 1 4 and the radiator 2 8 are mostly assembled by interference fit, this kind of fit is prone to looseness in high and low temperature environments and severe vibration conditions, thereby causing premature failure of the product; at the same time, the interference fit requires strict control of the interference amount, otherwise it will cause problems such as inability to assemble or loose fit, thus placing higher requirements on processing accuracy, increasing processing difficulty, reducing yield, and raising manufacturing costs. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an LED car headlight with an anti-loosening function, which is used to solve the problem that the interference fit between the fan cover and the radiator in the prior art is prone to loosening, affecting the use of the product, and at the same time requires strict control of the interference amount and high requirements for processing precision.

[0005] The technical solutions adopted in this application are as follows:

[0006] This solution provides an LED automobile headlight with an anti-loosening function, including:

[0007] The radiator 1 and the radiator 2 are processed into reverse serrated structures, the fan cover is equipped with opposite tooth shapes, and the mouth of the fan cover is processed into chamfers with the same slope. After the fan cover and the radiator 1 and the radiator 2 are pressed into fit, a snap-fit ​​is formed, and a snap fit with an H depth is set, which can remain fixed at higher or lower temperatures, and can also withstand vibration shocks of larger amplitude and frequency without loosening.

[0008] Furthermore, it also includes a limiting ring, on which a slot for fixing the copper substrate is opened. The limiting ring is installed at the openings of the radiator 1 and the radiator 2, further increasing the stability of the structural connection.

[0009] The beneficial effects achieved by the utility model using the above structure are as follows:

[0010] After the fan cover is pressed into fit with the radiator 1 and the radiator 2, a buckle fit is formed, and a buckle with an H depth is set, which can remain fixed at higher or lower temperatures, and can withstand vibration shocks of greater amplitude and frequency without loosening, effectively improving the reliability and stability of the product, thereby ensuring the effective life of the LED car light product. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of an LED car headlight with an anti-loosening function provided by this solution;

[0012] Figure 2 It is a schematic diagram of the interference fit structure between the fan cover and the radiator 1 and the radiator 2 in the prior art;

[0013] Figure 3 This is a schematic diagram of the snap-fitting of the fan cover with radiator 1 and radiator 2 provided in this solution.

[0014] The meanings of the numbers in the accompanying drawings are as follows:

[0015] 1. Mounting ring, 2. Sealing ring, 3. Screws, 4. Radiator 1, 5. Wires, 6. LED, 7. Copper base plate, 8. Radiator 2, 9. Limiting ring, 10. Fan, 11. Fan cover;

[0016] 401, sawtooth-shaped limiting structure, 801, sawtooth-shaped limiting structure;

[0017] 1101. Positioning groove. 1102. Positioning groove.

[0018] Figure 2 In the figure, a represents interference fit. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] Example 1

[0021] Please refer to Figure 1-3 As shown, this embodiment provides an LED automobile headlight with an anti-loosening function, wherein the LED automobile headlight uses screws 3 to fix the radiator 1 4, the radiator 2 8, the copper substrate 7 for mounting the LED 6, the fan 10, the fan 10 cover, the mounting ring 1, the sealing ring 2, and the wire 5 components together, and is characterized in that: a limiting structure is provided at the opening of the radiator 1 4 and the radiator 2 8, the fan 10 cover is buckled on the outside of the opening of the radiator 1 4 and the radiator 2 8, and the inner wall of the opening of the fan 10 cover is provided with positioning grooves 1101 and 1102 matching the limiting structure, and a buckle fit is formed between the limiting structure and the positioning groove.

[0022] Among them, the openings of the heat sink 1 4 and the heat sink 2 8 are processed with opposite sawtooth-shaped limiting structures 401 and 801 on both sides, and the positioning groove of the fan 10 cover is arranged with the opposite tooth shape to the sawtooth-shaped limiting structures 401 and 801. And the mouth of the fan 10 cover is processed with a chamfer with the same slope as the sawtooth-shaped limiting structures 401 and 801.

[0023] When using this utility model, refer to Figure 3 As shown, after the fan 10 cover and the radiator 1 4 and the radiator 2 8 are pressed into fit, a snap fit is formed, and a snap fit with a depth of H is provided, which can remain fixed at higher or lower temperatures and can withstand vibration shocks of greater amplitude and frequency without loosening.

[0024] In a further embodiment, the present solution also includes a limit ring 9, which is provided with a slot for fixing the copper substrate 7. The limit ring 9 is installed at the openings of the heat sink 1 4 and the heat sink 2 8, further increasing the stability of the structural connection.

[0025] It should be noted that although the embodiments of the utility model have been shown and described, for ordinary technicians in this field, without departing from the inventive purpose of the utility model, structural methods and embodiments similar to the technical scheme without creative design should all fall within the scope of protection of the utility model.

Claims

1. An LED automobile headlight with anti-loosening function, wherein the LED automobile headlight is fixed together by screws with a radiator 1, a radiator 2, a copper substrate for mounting LEDs, a fan, a fan cover, a mounting ring, a sealing ring, and wire parts, characterized in that: The openings of the radiator 1 and the radiator 2 are provided with a limiting structure, the fan cover is buckled on the outside of the openings of the radiator 1 and the radiator 2, and the inner wall of the opening of the fan cover is provided with a positioning groove matching the limiting structure, and a buckle fit is formed between the limiting structure and the positioning groove.

2. The LED automobile headlight with anti-loosening function according to claim 1, characterized in that: Reverse sawtooth-shaped limiting structures are processed on both sides of the openings of the radiator 1 and the radiator 2, and the positioning groove of the fan cover is arranged in a tooth shape opposite to the sawtooth-shaped limiting structure.

3. The LED automobile headlight with anti-loosening function according to claim 2, characterized in that: The opening of the fan cover is processed to form a chamfer with the same slope as the sawtooth-shaped limiting structure.

4. The LED automobile headlight with anti-loosening function according to claim 3, characterized in that: The fan cover and the first and second radiators are pressed into each other to form a buckling relationship with a depth of H.

5. The LED automobile headlight with anti-loosening function according to claim 1, characterized in that: It also includes a limiting ring, on which a slot for fixing the copper substrate is opened, and the limiting ring is installed between the openings of the first radiator and the second radiator.