W-wave filler of cooling tower core material
By designing a W-wave filler structure including fixed grooves, square grooves, mounting boxes and rotating shafts, the problem of inconvenience in installation and disassembly of W-wave filler in the prior art is solved, rapid installation and disassembly are achieved, working efficiency is improved, and the service life of the filler is extended through a multi-layer structure.
Patent Information
- Application Number
- CN202420226435.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing cooling tower core material W-wave filler is inconvenient during installation and disassembly, resulting in a long working cycle and affecting efficiency.
A structure consisting of two W-wave filler bodies is designed, one of which is equipped with a fixed groove and a square groove on the outer wall side of one W-wave filler body, and the other W-wave filler body is equipped with a mounting box and a rotating shaft on the outer wall side. The mounting plate and limit shaft are driven by the steel wire, and further fixed by using the thread groove and thread rod to achieve rapid installation and disassembly.
通过上述结构和方法,能够快速安装和拆卸W波填料,提高了工作效率,缩短了工作周期,同时耐磨层、防腐层等层结构延长了填料的使用寿命。
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Figure CN222652009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial cooling towers, in particular to a W-wave filler as a core material of a cooling tower. Background Art
[0002] A cooling tower is a device that uses water as a circulating coolant and utilizes the contact between water and air flow to exchange heat and generate steam. The steam evaporates and takes away the heat to achieve the principles of evaporative heat dissipation, convection heat transfer, and radiation heat transfer to dissipate the waste heat generated in industry or refrigeration and air conditioning to reduce the water temperature to ensure the normal operation of the system. The device is generally barrel-shaped, hence the name cooling tower.
[0003] In the prior art, during the use of the W-wave filler as the core material of the cooling tower, there is no good connection and fixing device between the W-wave fillers, which makes it extremely inconvenient to connect, install and disassemble the W-wave filler, thereby seriously affecting the work efficiency and extending the work cycle. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is in use, the W-wave filler cannot be quickly connected and installed, resulting in a long working cycle during installation and disassembly, and thus a W-wave filler as a core material of a cooling tower is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a W-wave filler as a core material of a cooling tower, comprising two W-wave filler bodies, one of which has two fixed grooves on one side of an outer wall of the W-wave filler body, and the other has two square grooves on the top of the W-wave filler body, and two installation boxes are fixedly installed on one side of an outer wall of the other W-wave filler body, and a circular groove is opened on one side of the outer wall of the two installation boxes, and a rotating shaft is movably inserted in the inner wall of the two circular grooves, and two steel wires are fixedly connected to the outer wall of the two rotating shafts.
[0006] Preferably, the outer walls of the four steel wires are fixedly connected to a mounting plate, one side of the outer walls of the four mounting plates is fixedly mounted with a limit shaft, and one side of the outer walls of the four mounting plates is fixedly mounted with two limit springs.
[0007] Preferably, two fixing blocks are fixedly installed on one side of the outer wall of the two W-wave filler bodies, the outer walls of the four fixing blocks are provided with threaded grooves, and a threaded rod is movably inserted between the inner walls of every two threaded grooves.
[0008] Preferably, the W-wave filler body includes a wear-resistant layer, an anti-corrosion layer is arranged on one side of the outer wall of the wear-resistant layer, a dispersion layer is arranged on one side of the outer wall of the anti-corrosion layer, a liquid film layer is arranged on one side of the outer wall of the dispersion layer, a confluence layer is arranged on one side of the outer wall of the liquid film layer, and a gas-liquid separation layer is arranged on one side of the outer wall of the confluence layer.
[0009] Preferably, the wear-resistant layer is made of polypropylene fiber, and its thickness is about 1mm-3mm, and the anti-corrosion layer is made of polyvinyl chloride fiber, and its thickness is about 1mm-3mm.
[0010] Preferably, the dispersion layer is made of polypropylene fiber, and its thickness is about 0.2mm-0.5mm, and the liquid film layer is made of polyvinyl chloride fiber, and its thickness is about 0.2mm-0.5mm.
[0011] Preferably, the confluence layer is made of polyvinyl chloride fiber, and its thickness is about 0.5mm-1.0mm, and the gas-liquid separation layer is made of polypropylene fiber, and its thickness is about 0.2mm-0.5mm.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. During use of the utility model, when it is necessary to connect and install the W-wave packing body, firstly, one of the W-wave packing bodies is placed under the action of the staff, and then the installation box is aligned with the fixed groove. At the same time, the rotating shaft can be rotated under the action of the staff, and the installation plate and the limit shaft are driven to move in the middle under the action of the steel wire, and then the installation box is inserted into the fixed groove. After the installation box is inserted into the fixed groove, the staff loosens the rotating shaft and drives the limit shaft to move outward under the action of the limit spring, thereby fixing and limiting the W-wave packing body. Finally, the W-wave packing body is further fixed by rotating the threaded rod inside the threaded groove. The W-wave packing can be quickly installed and disassembled through the above structure and method, thereby improving its practicality.
[0014] 2. During use, the utility model has a wear-resistant layer that can resist abrasion and scratches, it can reduce direct contact between the surface of the W-wave filler body and external objects, thereby reducing the risk of abrasion and scratches and increasing the service life of the W-wave filler body; the anti-corrosion layer can prevent the filler surface from being corroded and damaged, protect the filler surface from corrosion, and extend the service life of the filler; at the same time, it can also improve the durability and anti-aging performance of the filler and reduce the maintenance and replacement costs of the filler; the dispersion layer is used to disperse the liquid to prevent the liquid from falling directly to the bottom of the tower and increase the gas-liquid contact area; the liquid film layer is used to form a thin film to increase the gas-liquid contact area and promote heat transfer and mass transfer; the confluence layer is used to collect and converge the liquid to prevent the liquid from dripping directly to the bottom of the tower and to evenly distribute the liquid on the filler surface; the gas-liquid separation layer is used to separate the gas and the liquid to prevent the liquid from flowing back and to ensure the smooth discharge of the gas; the above method can protect the filler and extend the service life of the filler. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model proposes a main structural stereogram of a cooling tower core material W wave filler;
[0016] Figure 2 The utility model proposes a main structural split diagram of a cooling tower core material W wave filler;
[0017] Figure 3 This utility model proposes an enlarged diagram of the A structure in the W wave filler, a core material of a cooling tower;
[0018] Figure 4 The utility model proposes a main structural split diagram of a cooling tower core material W wave filler;
[0019] Figure 5 The utility model provides a main structure layered diagram of W wave filler, a core material of a cooling tower.
[0020] Legend:
[0021] 1. W-wave packing body; 101. wear-resistant layer; 102. anti-corrosion layer; 103. dispersion layer; 104. liquid film layer; 105. confluence layer; 106. gas-liquid separation layer; 2. fixing groove; 3. square groove; 4. installation box; 5. round groove; 6. rotating shaft; 7. steel wire; 8. installation plate; 9. limit shaft; 10. limit spring; 11. fixing block; 12. threaded groove; 13. threaded rod. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a W-wave filler as a core material of a cooling tower, comprising two W-wave filler bodies 1, one side of the outer wall of one of the two W-wave filler bodies 1 is provided with two fixed grooves 2, the top of the other two W-wave filler bodies 1 is provided with two square grooves 3, one side of the outer wall of the other two W-wave filler bodies 1 is fixedly installed with two installation boxes 4, one side of the outer wall of the two installation boxes 4 is provided with a circular groove 5, the inner surface walls of the two circular grooves 5 are movably inserted with a rotating shaft 6, the outer surface walls of the two rotating shafts 6 are fixedly connected with two steel wires 7, the outer surfaces of the four steel wires 7 are fixedly connected with a mounting plate 8, one side of the outer wall of the four mounting plates 8 is fixedly installed with a limiting shaft 9, one side of the outer wall of the four mounting plates 8 is fixedly installed with two limiting springs 10, one side of the outer wall of the two W-wave filler bodies 1 is fixedly installed with two fixing blocks 11, the outer walls of the four fixing blocks 11 are provided with a threaded groove 12, and a threaded rod 13 is movably inserted between the inner surface walls of every two threaded grooves 12.
[0025] The effect achieved by the entire embodiment 1 is that when it is necessary to connect and install the W-wave filler body, first, one of the W-wave filler bodies 1 is placed under the action of the staff, and then the installation box 4 is aligned with the fixed groove 2. At the same time, the rotating shaft 6 can be rotated under the action of the staff, and the installation plate 8 and the limit shaft 9 are driven to move toward the middle under the action of the steel wire 7, and then the installation box 4 is inserted into the fixed groove 2. After the installation box 4 is inserted into the fixed groove 2, the staff loosens the rotating shaft 6 and drives the limit shaft 9 to move outward under the action of the limit spring 10, thereby fixing and limiting the W-wave filler body 1. Finally, the W-wave filler body 1 is further fixed by rotating the threaded rod 13 inside the threaded groove 12. The W-wave filler can be quickly installed and disassembled through the above-mentioned structure and method, thereby improving its practicality.
[0026] Embodiment 2, as Figure 1-Figure 5As shown, the W-wave filler body 1 includes a wear-resistant layer 101, an anti-corrosion layer 102 is arranged on one side of the outer wall of the wear-resistant layer 101, a dispersion layer 103 is arranged on one side of the outer wall of the anti-corrosion layer 102, a liquid film layer 104 is arranged on one side of the outer wall of the dispersion layer 103, a confluence layer 105 is arranged on one side of the outer wall of the liquid film layer 104, and a gas-liquid separation layer 106 is arranged on one side of the outer wall of the confluence layer 105. The wear-resistant layer 101 is made of polypropylene fiber, and its thickness is about 1mm-3mm. The anti-corrosion layer 10 2 is made of polyvinyl chloride fiber, and its thickness is about 1mm-3mm, the dispersion layer 103 is made of polypropylene fiber, and its thickness is about 0.2mm-0.5mm, the liquid film layer 104 is made of polyvinyl chloride fiber, and its thickness is about 0.2mm-0.5mm, the confluence layer 105 is made of polyvinyl chloride fiber, and its thickness is about 0.5mm-1.0mm, and the gas-liquid separation layer 106 is made of polypropylene fiber, and its thickness is about 0.2mm-0.5mm.
[0027] The effect achieved by the entire embodiment 2 is that the wear-resistant layer 101 can resist wear and scratches, it can reduce the direct contact between the surface of the W-wave filler body and external objects, thereby reducing the risk of wear and scratches and increasing the service life of the W-wave filler body; the anti-corrosion layer 102 can prevent the filler surface from being corroded and damaged, can protect the filler surface from corrosion, and extend the service life of the filler. At the same time, it can also improve the durability and anti-aging performance of the filler and reduce the maintenance and replacement costs of the filler; the dispersion layer 103 is used to disperse the liquid to prevent the liquid from falling directly to the bottom of the tower and increase the gas-liquid contact area; the liquid film layer 104 is used to form a thin film to increase the gas-liquid contact area and promote heat transfer and mass transfer; the confluence layer 105 is used to collect and converge the liquid to prevent the liquid from dripping directly to the bottom of the tower and make the liquid evenly distributed on the filler surface; the gas-liquid separation layer 106 is used to separate gas and liquid, prevent liquid reflux, and ensure smooth discharge of the gas. The above method can protect the filler and extend the service life of the filler.
[0028] Working principle: When it is necessary to connect and install the W-wave packing body 1, firstly, one of the W-wave packing bodies 1 is placed under the action of the staff, and then the installation box 4 is aligned with the fixed groove 2. At the same time, the rotating shaft 6 can be rotated under the action of the staff, and the installation plate 8 and the limit shaft 9 are driven to move toward the middle under the action of the steel wire 7, and then the installation box 4 is inserted into the fixed groove 2. After the installation box 4 is inserted into the fixed groove 2, the staff loosens the rotating shaft 6 and drives the limit shaft 9 to move outward under the action of the limit spring 10, thereby fixing and limiting the W-wave packing body 1. Finally, by rotating the inner part of the threaded groove 12 The threaded rod 13 further fixes the W-wave filler body 1. After the installation and connection of the W-wave filler is completed, when the W-wave filler is in use, the wear-resistant layer 101 can resist wear and scratches. It can reduce the direct contact between the surface of the W-wave filler body and external objects, thereby reducing the risk of wear and scratches and increasing the service life of the W-wave filler body. The anti-corrosion layer 102 can prevent the filler surface from being corroded and damaged, protect the filler surface from corrosion, extend the service life of the filler, and at the same time improve the durability and anti-aging performance of the filler, reduce the maintenance and replacement costs of the filler, thereby protecting the W-wave filler.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A cooling tower core material W wave filler, characterized in that: The invention comprises two W-wave filler bodies (1), wherein one side of the outer wall of one of the W-wave filler bodies (1) is provided with two fixed grooves (2), the top of the other W-wave filler body (1) is provided with two square grooves (3), one side of the outer wall of the other W-wave filler body (1) is provided with two installation boxes (4) fixedly installed, one side of the outer wall of the two installation boxes (4) is provided with a circular groove (5), the inner surface walls of the two circular grooves (5) are movably inserted with a rotating shaft (6), and the outer surface walls of the two rotating shafts (6) are fixedly connected with two steel wires (7).
2. The W wave filler as a core material of a cooling tower according to claim 1, characterized in that: The outer walls of the four steel wires (7) are fixedly connected to mounting plates (8), one side of the outer walls of the four mounting plates (8) is fixedly mounted with a limit shaft (9), and one side of the outer walls of the four mounting plates (8) is fixedly mounted with two limit springs (10).
3. The W wave filler as a core material of a cooling tower according to claim 2, characterized in that: Two fixing blocks (11) are fixedly mounted on one side of the outer wall of the two W-wave filler bodies (1), the outer walls of the four fixing blocks (11) are provided with thread grooves (12), and a threaded rod (13) is movably inserted between the inner walls of every two thread grooves (12).
4. The W wave filler as a core material of a cooling tower according to claim 1, characterized in that: The W-wave filler body (1) comprises a wear-resistant layer (101), an anti-corrosion layer (102) is arranged on one side of the outer wall of the wear-resistant layer (101), a dispersion layer (103) is arranged on one side of the outer wall of the anti-corrosion layer (102), a liquid film layer (104) is arranged on one side of the outer wall of the dispersion layer (103), a confluence layer (105) is arranged on one side of the outer wall of the liquid film layer (104), and a gas-liquid separation layer (106) is arranged on one side of the outer wall of the confluence layer (105).
5. The W wave filler as a core material of a cooling tower according to claim 4, characterized in that: The wear-resistant layer (101) is made of polypropylene fiber and has a thickness of about 1 mm to 3 mm. The anti-corrosion layer (102) is made of polyvinyl chloride fiber and has a thickness of about 1 mm to 3 mm.
6. The W wave filler as a core material of a cooling tower according to claim 4, characterized in that: The dispersion layer (103) is made of polypropylene fibers and has a thickness of about 0.2 mm to 0.5 mm. The liquid film layer (104) is made of polyvinyl chloride fibers and has a thickness of about 0.2 mm to 0.5 mm.
7. The W wave filler as a core material of a cooling tower according to claim 4, characterized in that: The confluence layer (105) is made of polyvinyl chloride fibers and has a thickness of approximately 0.5 mm to 1.0 mm. The gas-liquid separation layer (106) is made of polypropylene fibers and has a thickness of approximately 0.2 mm to 0.5 mm.