Tension degree detection device for gabion grid
By introducing an alarm mechanism into the Binggrid tension detection device, the problem that existing devices cannot provide immediate alarms is solved, and timely monitoring and safety reminders of the Binggrid tension are realized, improving operational safety.
Patent Information
- Application Number
- CN202421510551.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing Binggrid tension detection device lacks an alarm mechanism and cannot provide instant alarms through vision and hearing, making it difficult for operators to detect potential safety risks that the tension exceeds the safety range in time.
A detection device including a tensioning frame and an alarm mechanism is designed, which consists of a lamp holder, an alarm light and a buzzer, and is installed on the outside of the tensioning frame to provide visual and auditory alarms when the tensioning degree exceeds the safe range.
Through the use of the alarm mechanism, the operator can be effectively reminded that when the tensioning degree of the Binggrid net exceeds the safety range, the safety and reliability of the device are improved and the stability and safety of the Binggrid net during use are ensured.
Smart Images

Figure CN222652432U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic detection, and in particular relates to a tension detection device for a Binge net. Background Art
[0002] Green grid, also known as "gabion mesh" and "stone cage mesh", is assembled from green grid mesh pieces of various mesh specifications in accordance with ASTMA975-97 specifications. It is assembled with ready-made filling stones in the project to form a flexible, permeable, integral retaining structure. It is often used in ecological protection projects. The structure is made of highly galvanized steel wire or 10% zinc-aluminum alloy steel wire through double-wire twisting and weaving. The length of the double-wire twisted part cannot be less than 45mm to ensure that the anti-corrosion performance of the twisted part is not destroyed. If the environment is relatively harsh and the pollution is serious, the surface of the steel wire can be coated with plastic (PVC package) to enhance the corrosion resistance of the steel wire.
[0003] The existing tension detection devices for Binger nets do not have an alarm mechanism and cannot provide instant visual and auditory alarms through alarm lights and buzzers. Operators may not be able to immediately know that the tension of the Binger net exceeds the safe range, resulting in delayed response time and increased potential safety risks. At the same time, in a noisy or obstructed environment, relying solely on the data on the display may not be enough to ensure that all relevant personnel can notice abnormal situations in a timely manner. Utility Model Content
[0004] The utility model aims to provide a device for detecting the tension of a Binger net, aiming to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A tensioning degree detection device for a Binge net comprises a tensioning frame and an alarm mechanism, wherein the alarm mechanism is arranged at the left and right ends and the top of the outer side of the tensioning frame, and the alarm mechanism comprises a lamp holder, an alarm light and a buzzer, wherein the lamp holder is fixedly mounted at the left and right ends of the outer side of the tensioning frame, the alarm light is fixedly mounted on the surface of the lamp holder, and the buzzer is fixedly mounted on the top of the tensioning frame.
[0007] As a preferred solution of the utility model, an adjustment mechanism is provided at the left and right ends of the inner side of the tensioning frame, and the adjustment mechanism includes a slide groove, a rectangular groove, a slider, a hydraulic cylinder, a connecting column and a fixed plate. The slide groove is opened at the left and right ends of the inner side of the tensioning frame, and the rectangular groove is opened at the front and back sides of the inner side of the slide groove.
[0008] As a preferred solution of the utility model, the slider is movably connected to the inner side of the rectangular groove, the hydraulic cylinder is fixedly installed at the bottom of the slider and fixedly connected to the slide groove, the connecting column is fixedly installed on the inner side of the slider, and the fixing plate is fixedly installed on the inner side of the connecting column.
[0009] As a preferred solution of the utility model, a tensioning mechanism is provided on the top of the fixed plate and the top of the inner side of the tensioning frame, and the tensioning mechanism includes a tension sensor, a fixed base and a pull ring. The tension sensor is fixedly installed on the top of the fixed plate, the fixed base is fixedly installed on the top of the tension sensor and the top of the inner side of the tensioning frame, and the pull ring is fixedly installed on the inner side of the fixed base.
[0010] As a preferred solution of the utility model, a detection mechanism is provided at the bottom of the tensioning frame, and the detection mechanism includes a detection box, a data collector, a data processor and a memory, and the detection box is fixedly installed at the bottom of the tensioning frame.
[0011] As a preferred solution of the utility model, the data collector is fixedly installed at the left end of the inner cavity of the detection box, the data processor is fixedly installed at the inner cavity of the detection box, and the memory is fixedly installed at the right end of the inner cavity of the detection box.
[0012] As a preferred solution of the utility model, a display is fixedly installed on the front side of the detection box, and a communication interface is fixedly installed on the back side of the detection box.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The tension detection device for the Binge net can effectively realize the function of the device in the process of use by setting an alarm mechanism. When the tension of the Binge net exceeds the preset safety range, the alarm light will light up to remind the operator through visual signals, and the buzzer will sound an alarm to further strengthen the alarm effect through auditory signals, thereby improving the safety and reliability of the use of the equipment. It is crucial to ensure the stability and safety of the Binge net during use.
[0015] 2. The tension detection device for the Binge net can effectively realize that the device has a data collector responsible for collecting signals from the tension sensor in real time during use by setting a detection mechanism, and the data processor analyzes and processes the collected data. The memory is used to store the data collected by the data collector and the results of the data processor. The coordinated work realizes the accurate monitoring, data analysis, storage and real-time monitoring of the tension of the Binge net, provides important decision-making support for operators, and ensures the safety and reliability of the Binge net during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a side view of the overall structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism in the utility model;
[0020] Figure 4 This is a cross-sectional view of the detection box structure in the utility model;
[0021] Figure 5 For the utility model Figure 1 A magnified view of the structure in the middle.
[0022] In the figure: 1. tensioning frame; 2. alarm mechanism; 201. lamp holder; 202. alarm lamp; 203. buzzer; 3. adjustment mechanism; 301. slide groove; 302. rectangular groove; 303. slider; 304. hydraulic cylinder; 305. connecting column; 306. fixing plate; 4. tensioning mechanism; 401. tension sensor; 402. fixing base; 403. pull ring; 5. detection mechanism; 501. detection box; 502. data collector; 503. data processor; 504. memory; 6. display; 7. communication interface. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0026] Example 1
[0027] Refer to the figure Figure 1-5 , is the first embodiment of the utility model, which provides a tensioning degree detection device for a Binge net, including a tensioning frame 1 and an alarm mechanism 2, the alarm mechanism 2 is arranged at the left and right ends and the top of the outer side of the tensioning frame 1, the alarm mechanism 2 includes a lamp holder 201, an alarm light 202 and a buzzer 203, the lamp holder 201 is fixedly installed on the left and right ends of the outer side of the tensioning frame 1, the alarm light 202 is fixedly installed on the surface of the lamp holder 201, and the buzzer 203 is fixedly installed on the top of the tensioning frame 1.
[0028] Specifically, an adjustment mechanism 3 is provided at the left and right ends of the inner side of the tensioning frame 1. The adjustment mechanism 3 includes a slide groove 301, a rectangular groove 302, a slider 303, a hydraulic cylinder 304, a connecting column 305 and a fixed plate 306. The slide groove 301 is opened at the left and right ends of the inner side of the tensioning frame 1, and the rectangular groove 302 is opened at the front and back sides of the inner side of the slide groove 301.
[0029] Furthermore: the slide groove 301 provides a moving path for the slider 303. The design of the slide groove 301 ensures that the slider 303 can move smoothly along the predetermined direction, thereby adjusting the tension of the Binge net. The rectangular groove 302 provides additional guidance and support for the slider 303. The shape and position of the rectangular groove 302 ensure that the slider 303 remains stable during the movement and will not deviate or rotate.
[0030] Specifically, the slider 303 is movably connected to the inner side of the rectangular groove 302 , the hydraulic cylinder 304 is fixedly installed at the bottom of the slider 303 and fixedly connected to the slide groove 301 , the connecting column 305 is fixedly installed on the inner side of the slider 303 , and the fixing plate 306 is fixedly installed on the inner side of the connecting column 305 .
[0031] Furthermore: the slider 303 can move left and right along the inner side of the tensioning frame 1 under the joint action of the slide groove 301 and the rectangular groove 302. The movement of the slider 303 directly affects the position of the fixed plate 306, thereby adjusting the tension of the Bing net. The hydraulic cylinder 304 is the power source of the adjustment mechanism 3. It pushes the slider 303 to move along the slide groove 301 by applying pressure. The telescopic length of the hydraulic cylinder 304 determines the moving distance of the slider 303, thereby controlling the tension of the Bing net.
[0032] Specifically, a tensioning mechanism 4 is provided at the top of the fixed plate 306 and the top of the inner side of the tensioning frame 1. The tensioning mechanism 4 includes a tension sensor 401, a fixed base 402 and a pull ring 403. The tension sensor 401 is fixedly installed on the top of the fixed plate 306, the fixed base 402 is fixedly installed on the top of the tension sensor 401 and the top of the inner side of the tensioning frame 1, and the pull ring 403 is fixedly installed on the inner side of the fixed base 402.
[0033] Further: the tension sensor 401 can convert the tensioning force of the Bing mesh into electrical signals, which can be collected and further processed by the data collector 502 to determine whether the tensioning degree of the Bing mesh meets the requirements. The pull ring 403 is the connection point between the Bing mesh and the tensioning mechanism 4. The design of the pull ring 403 allows the Bing mesh to be easily fixed thereon, while ensuring that the Bing mesh is evenly stressed during the tensioning process. The presence of the pull ring 403 enables the tension sensor 401 to directly measure the tensioning force of the Bing mesh without being interfered by other factors.
[0034] Specifically, a detection mechanism 5 is provided at the bottom of the tensioning frame 1 . The detection mechanism 5 includes a detection box 501 , a data collector 502 , a data processor 503 and a memory 504 . The detection box 501 is fixedly installed at the bottom of the tensioning frame 1 .
[0035] Furthermore: the detection box 501 is fixedly installed at the bottom of the tensioning frame 1. It serves as a shell to protect the internal electronic equipment such as the data collector 502, the data processor 503, the memory 504, etc. from the influence of the external environment. The detection box 501 also provides a centralized installation platform for these devices, which is convenient for the maintenance and operation of the equipment.
[0036] Specifically, the data collector 502 is fixedly installed at the left end of the inner cavity of the detection box 501 , the data processor 503 is fixedly installed at the inner cavity of the detection box 501 , and the memory 504 is fixedly installed at the right end of the inner cavity of the detection box 501 .
[0037] Furthermore: the data collector 502 converts these analog signals into digital signals for subsequent data processing, the data processor 503 can execute various algorithms, such as data analysis, threshold comparison, alarm judgment, etc., to determine whether the tension of the Binge network meets the preset standards, and the memory 504 can save historical data to facilitate subsequent data analysis and report generation.
[0038] Specifically, a display 6 is fixedly installed on the front of the detection box 501 , and a communication interface 7 is fixedly installed on the back of the detection box 501 .
[0039] Furthermore: the display 6 is used to display the tensioning degree data and system status of the Binge net in real time. The operator can intuitively understand the current status of the Binge net through the display 6 and perform corresponding operations based on the displayed information. The communication interface 7 provides a way to communicate with the external system. Through the communication interface 7, the detection mechanism 5 can transmit data to the remote monitoring system or the central control room to realize remote monitoring and management of the data.
[0040] Working principle:
[0041] When in use, first hang the net mouth of the Binge net on the inner side of the pull ring 403 to ensure that the Binge net is stable and does not fall off. The adjustment mechanism 3 on the inner side of the tension frame 1, especially the hydraulic cylinder 304, pushes the slider 303 to move along the slide groove 301, so that the fixed plate 306 moves downward to apply a tensioning force to the Binge net. The tension sensor 401 senses the tensioning force of the Binge net. The data collector 502 collects the electrical signal from the tension sensor 401, and the signal represents the actual tensioning force of the Binge net. The data collector 502 converts these analog signals into digital signals. The data processor 503 is responsible for processing the digital signals collected by the data collector 502. The data processor 503 can execute various algorithms. Such as data analysis, threshold comparison, alarm judgment, etc., to determine whether the tensioning degree of the Binge network meets the preset standards. The memory 504 can save historical data to facilitate subsequent data analysis and report generation, and can be displayed in real time on the display 6. The operator can judge whether the expected tensioning degree is achieved based on the displayed data. If the tensioning force exceeds the preset range, the alarm light 202 and the buzzer 203 in the alarm mechanism 2 will be activated to remind the operator to make adjustments. The operator adjusts the adjustment mechanism 3 and the tensioning mechanism 4 according to the information on the display 6 or the alarm prompt until a satisfactory tensioning effect is achieved. At the same time, the data is transmitted to the remote system through the communication interface 7 on the back for further analysis and recording.
[0042] In summary: the lamp holder 201, the alarm light 202 and the buzzer 203 contained in the alarm mechanism 2 can realize that when the tension of the Binge net exceeds the preset safety range during use, the alarm light 202 will light up to remind the operator through visual signals, and the buzzer 203 will sound an alarm, and the alarm effect will be further strengthened through auditory signals, thereby improving the safety and reliability of the use of the equipment. It is very important to ensure the stability and safety of the Binge net during use. The data collector 502, the data processor 503 and the memory 504 contained in the detection mechanism 5 can realize that the equipment has the data collector 502 responsible for collecting signals from the tension sensor 401 in real time during use, the data processor 503 analyzes and processes the collected data, and the memory 504 is used to save the data collected by the data collector 502 and the results processed by the data processor 503. The collaborative work realizes the accurate monitoring, data analysis, storage and real-time monitoring of the tension of the Binge net, provides important decision-making support for the operator, and ensures the safety and reliability of the Binge net during use.
[0043] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0044] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0045] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A device for detecting the tension of a Binge net, characterized in that: The invention comprises a tensioning frame (1) and an alarm mechanism (2), wherein the alarm mechanism (2) is arranged at the left and right ends and the top of the outer side of the tensioning frame (1), and the alarm mechanism (2) comprises a lamp holder (201), an alarm light (202) and a buzzer (203), wherein the lamp holder (201) is fixedly mounted at the left and right ends of the outer side of the tensioning frame (1), the alarm light (202) is fixedly mounted on the surface of the lamp holder (201), and the buzzer (203) is fixedly mounted on the top of the tensioning frame (1).
2. The device for detecting the tension of a Binge net according to claim 1, characterized in that: An adjustment mechanism (3) is provided at the left and right ends of the inner side of the tensioning frame (1), and the adjustment mechanism (3) comprises a slide groove (301), a rectangular groove (302), a slider (303), a hydraulic cylinder (304), a connecting column (305) and a fixing plate (306). The slide groove (301) is provided at the left and right ends of the inner side of the tensioning frame (1), and the rectangular groove (302) is provided at the front and back sides of the inner side of the slide groove (301).
3. The device for detecting the tension of a Binge net according to claim 2, characterized in that: The slider (303) is movably connected to the inner side of the rectangular groove (302), the hydraulic cylinder (304) is fixedly installed at the bottom of the slider (303) and fixedly connected to the slide groove (301), the connecting column (305) is fixedly installed on the inner side of the slider (303), and the fixing plate (306) is fixedly installed on the inner side of the connecting column (305).
4. The device for detecting the tension of a Binge net according to claim 2, characterized in that: A tensioning mechanism (4) is provided at the top of the fixed plate (306) and the top of the inner side of the tensioning frame (1); the tensioning mechanism (4) comprises a tension sensor (401), a fixed base (402) and a pull ring (403); the tension sensor (401) is fixedly mounted on the top of the fixed plate (306); the fixed base (402) is fixedly mounted on the top of the tension sensor (401) and the top of the inner side of the tensioning frame (1); and the pull ring (403) is fixedly mounted on the inner side of the fixed base (402).
5. The device for detecting the tension of a Binge net according to claim 1, characterized in that: A detection mechanism (5) is provided at the bottom of the tensioning frame (1); the detection mechanism (5) comprises a detection box (501), a data collector (502), a data processor (503) and a memory (504); the detection box (501) is fixedly mounted at the bottom of the tensioning frame (1).
6. The device for detecting the tension of a Binge net according to claim 5, characterized in that: The data collector (502) is fixedly mounted at the left end of the inner cavity of the detection box (501), the data processor (503) is fixedly mounted at the inner cavity of the detection box (501), and the memory (504) is fixedly mounted at the right end of the inner cavity of the detection box (501).
7. The device for detecting the tension of a Binge net according to claim 5, characterized in that: A display (6) is fixedly mounted on the front of the detection box (501), and a communication interface (7) is fixedly mounted on the back of the detection box (501).