Slurry on-site real-time density measurement sampler

By designing a slurry on-site real-time density measurement sampler including a stirring assembly and a telescopic barrel beam, the inaccuracy problem in the slurry density monitoring of the desulfurization absorption tower is solved, real-time and accurate determination of slurry density is achieved, and the accuracy of chemical supervision is improved.

CN222652643UActive Publication Date: 2025-03-21ZHEJIANG ZHENENG ZHONGMEI ZHOUSHAN COAL & ELECTRICITY CO LTD
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Patent Information

Application Number
CN202421054511.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-21
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the prior art, real-time monitoring of the slurry density of the desulfurization absorption tower has the problem of inaccurate density reporting due to bubbles and pipeline blockage, and manual sampling and analysis has the problem of slurry settlement and inaccurate sample processing.

Method used

A slurry field real-time density determination sampler is designed, including sampling barrels, retractable barrel beams, stirring assembly and large pore filters. The stirring leaves on the rotating rod are driven by the rotating motor of the stirring assembly to stir the slurry to prevent settlement and facilitate sampling and prevent vortex from affecting density determination through a telescopic barrel beam and a large pore filter.

Benefits of technology

Real-time and accurate determination of slurry density is achieved, preventing slurry settlement and vortex effects, and improving the accuracy of chemical supervision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sampling devices, in particular to a slurry field real-time density measurement sampling device which comprises a sampling barrel and a telescopic barrel beam arranged at the top end of the sampling barrel. The handle is fixedly arranged on the outer surface of the sampling barrel; the stirring assembly is used for stirring slurry in the sampling barrel, the stirring assembly comprises a circular cavity formed in the bottom of the sampling barrel and two symmetrical rotating rods rotationally arranged on the inner bottom wall of the circular cavity, and the top ends of the two rotating rods extend into the sampling barrel; two groups of stirring blades are arranged on the surface, positioned in the sampling barrel, of the rotating rod at equal intervals. According to the utility model, the stirring assembly is arranged, so that after the sampler is used for sampling slurry, the stirring blades on the two rotating rods can be driven by the rotation of the rotating motor to stir the slurry in the sampling barrel, so that the slurry in the sampling barrel is more uniformly distributed, and the condition of slurry sedimentation is effectively prevented; and the detection accuracy is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of samplers, in particular to a sampler for measuring the on-site real-time density of slurry. Background Art

[0002] The density of the slurry in the desulfurization absorption tower needs to be monitored in real time. The current situation is that there is an online density meter at the slurry discharge port, which is associated with the background system. It can observe the slurry density of the on-site absorption tower in real time to supervise the operation of the desulfurization system. This is also one of the important contents of chemical supervision.

[0003] However, there is a problem with the on-site meter for real-time monitoring, which is that the real-time density reporting is inaccurate due to the bubbles mixed in the absorber slurry and the blockage of the absorber slurry pipeline. Therefore, manual sampling is currently arranged, and the absorber slurry sample is poured into a density bottle, and then brought into the laboratory for weighing, and the real-time slurry volume is calculated and compared with the online meter. Usually, the manual analysis data is calibrated with the online density meter every day, and the online density meter is recalibrated if the deviation is large.

[0004] At present, the manual sampling and manual analysis and calculation of the absorption tower slurry density are used as the arbitration method for the density determination of the absorption slurry. However, the current manual determination method still has some defects. Due to the nature of the absorption tower slurry (mud), during the manual sampling and pouring of the sample into the density bottle, the bottom mud in the absorption slurry has a tendency to settle continuously. During the sample pouring process, the upper slurry is easily poured into the density bottle. The sample obtained in this way cannot reflect the density of the absorption tower slurry at the time of sampling in real time (generally too small), resulting in inaccurate chemical supervision results.

[0005] In view of this, the present application proposes a slurry on-site real-time density measurement sampler. Utility Model Content

[0006] The utility model aims to provide a slurry on-site real-time density measurement sampler to solve the problems raised in the above background technology.

[0007] To achieve the above purpose, the utility model provides the following technical solution: a slurry on-site real-time density measurement sampler, comprising:

[0008] A sampling bucket, and a retractable bucket beam disposed at the top of the sampling bucket;

[0009] A handle, wherein the handle is fixedly mounted on the outer surface of the sampling barrel;

[0010] A stirring assembly is used to stir the slurry inside the sampling barrel, the stirring assembly includes a circular cavity opened inside the bottom of the sampling barrel, and two symmetrical rotating rods rotatably arranged on the bottom wall of the circular cavity, and the top ends of the two rotating rods extend into the interior of the sampling barrel, and two groups of stirring blades are equidistantly arranged on the surface of the rotating rod located inside the sampling barrel, the stirring assembly also includes a motor box fixed to the lower surface of the sampling barrel, and a rotating motor arranged inside the motor box for driving the two rotating rods to rotate simultaneously, a button battery is arranged on the inner bottom wall of the motor box, and a knob switch is arranged on the side of the sampling barrel.

[0011] As a preferred technical solution, the retractable barrel beam includes two fixed barrels symmetrically fixed on the top of the sampling barrel, and handles slidably arranged on the inner walls of the two fixed barrels.

[0012] As a preferred technical solution, a storage cavity for storing the densitometer is provided inside the handle, and an arc-shaped opening is provided on the inner wall of the storage cavity, and an arc-shaped door is hingedly connected to the inner wall of the arc-shaped opening via a hinge.

[0013] As a preferred technical solution, the surfaces of the two rotating rods located inside the circular cavity are fixed with synchronous wheels, and the surfaces of the two synchronous wheels are sleeved with synchronous belts. The output end of the rotating motor extends into the interior of the circular cavity and is fixedly connected to the bottom end of one of the rotating rods.

[0014] As a preferred technical solution, the inner top wall of the circular cavity is provided with two rotating holes for the rotating rod to rotate, and the inner walls of the rotating holes are fixedly provided with sealed bearings, and the inner annular surface of the sealed bearings is fixedly connected to the outer surface of the rotating rod.

[0015] As a preferred technical solution, a large-aperture filter is fixedly provided on the inner wall of the sampling barrel.

[0016] As a preferred technical solution, a hollow base is provided at the bottom end of the sampling barrel, and an internal thread ring is fixedly provided at the top end of the hollow base. An annular thread groove is provided at the bottom end of the sampling barrel and is threadedly connected to the inner ring surface of the internal thread ring.

[0017] Beneficial Effects

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] 1. The utility model provides a stirring assembly so that after the sampler samples the slurry, the stirring blades on the two rotating rods can be driven by the rotation of the rotating motor to stir the slurry inside the sampling barrel, so that the slurry in the sampling barrel is more evenly distributed, which effectively prevents the slurry from settling and ensures the accuracy of the detection.

[0020] 2. The utility model provides a retractable barrel beam so that the retractable barrel beam can be retracted to facilitate sampling. A large-aperture filter screen can be provided to prevent the formation of a vortex during slurry stirring to affect density determination. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0025] Figure 4 It is a schematic diagram of the top-sectional structure of the circular cavity of the utility model.

[0026] In the figure:

[0027] 100. Sampling bucket; 101. Retractable bucket beam;

[0028] 200, handle; 201, storage cavity; 202, curved door; 203, density meter;

[0029] 300, stirring assembly; 301, circular cavity; 302, rotating rod; 303, stirring blade; 304, motor box; 305, rotating motor; 306, button battery; 307, knob switch; 308, synchronous wheel; 309, synchronous belt;

[0030] 400, large aperture filter;

[0031] 500, hollow base; 501, internal thread ring; 502, annular thread groove. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] According to the attached Figure 1-4 As shown, the embodiment of the utility model provides a slurry on-site real-time density measurement sampler, comprising:

[0034] The sampling barrel 100 and the retractable barrel beam 101 are arranged at the top of the sampling barrel 100; the retractable barrel beam 101 includes two fixed barrels symmetrically fixed at the top of the sampling barrel 100, and handles slidably arranged on the inner walls of the two fixed barrels.

[0035] Wherein, by providing the retractable barrel beam 101, the retractable barrel beam 101 can be retracted to facilitate the sampling work.

[0036] A large-aperture filter 400 is fixedly disposed on the inner wall of the sampling barrel 100 .

[0037] The large-aperture filter 400 can be provided to prevent the formation of vortices during the slurry stirring process from affecting the density measurement.

[0038] A handle 200, which is fixed on the outer surface of the sampling barrel 100;

[0039] A storage cavity 201 for storing the densitometer 203 is provided inside the handle 200 , and an arc-shaped opening is provided on the inner wall of the storage cavity 201 , and an arc-shaped door 202 is hingedly connected to the inner wall of the arc-shaped opening via a hinge.

[0040] The densitometer 203 can be stored, and the densitometer 203 can be carried, so that the densitometer 203 can be taken and used at any time.

[0041] The bottom end of the sampling barrel 100 is provided with a hollow base 500 , and the top of the hollow base 500 is fixedly provided with an internal thread ring 501 . The bottom end of the sampling barrel 100 is provided with an annular thread groove 502 threadedly connected to the inner annular surface of the internal thread ring 501 .

[0042] The hollow base 500 is conical, which is convenient for placing the sampling barrel 100 , improves the stability of the sampling barrel 100 , and facilitates installation and removal of the hollow base 500 .

[0043] The stirring assembly 300 is used to stir the slurry inside the sampling barrel 100. The stirring assembly 300 includes a circular cavity 301 opened inside the bottom of the sampling barrel 100, and two symmetrical rotating rods 302 rotatably arranged on the inner bottom wall of the circular cavity 301, and the top ends of the two rotating rods 302 extend to the inside of the sampling barrel 100. Two groups of stirring blades 303 are equidistantly arranged on the surface of the rotating rod 302 located inside the sampling barrel 100. The stirring assembly 300 also includes a motor box 304 fixed on the lower surface of the sampling barrel 100, and a rotating motor 305 arranged inside the motor box 304 for driving the two rotating rods 302 to rotate simultaneously. A button battery 306 is arranged on the inner bottom wall of the motor box 304, and a knob switch 307 is arranged on the side of the sampling barrel 100.

[0044] The surfaces of the two rotating rods 302 located inside the circular cavity 301 are fixed with synchronous wheels 308, and the surfaces of the two synchronous wheels 308 are sleeved with synchronous belts 309. The output end of the rotating motor 305 extends into the circular cavity 301 and is fixedly connected to the bottom end of a rotating rod 302.

[0045] The inner top wall of the circular cavity 301 is provided with two rotating holes for the rotating rod 302 to rotate, and the inner walls of the rotating holes are fixedly provided with sealed bearings, and the inner annular surface of the sealed bearings is fixedly connected to the outer surface of the rotating rod 302 .

[0046] Among them, the utility model sets a stirring component 300, so that after the sampler samples the slurry, it can start the rotating motor 305 through the knob switch 307. The rotation of the rotating motor 305 drives a rotating rod 302 to rotate. During the rotation of one rotating rod 302, under the action of two synchronous wheels 308 and a synchronous belt 309, it drives the other rotating rod 302 to rotate at the same time, thereby driving the stirring blades 303 on the two rotating rods 302 to stir the slurry inside the sampling barrel 100, so that the slurry in the sampling barrel 100 is more evenly distributed, effectively preventing the occurrence of slurry sedimentation, and ensuring the accuracy of detection.

[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A slurry on-site real-time density measurement sampler, characterized in that: include, A sampling bucket (100), and a retractable bucket beam (101) arranged at the top of the sampling bucket (100); A handle (200), wherein the handle (200) is fixedly mounted on the outer surface of the sampling barrel (100); A stirring assembly (300) is used to stir the slurry inside the sampling barrel (100), the stirring assembly (300) comprising a circular cavity (301) opened inside the bottom of the sampling barrel (100), and two symmetrical rotating rods (302) rotatably arranged on the inner bottom wall of the circular cavity (301), and the top ends of the two rotating rods (302) extend into the interior of the sampling barrel (100), and two groups of stirring blades (303) are equidistantly arranged on the surface of the rotating rods (302) located inside the sampling barrel (100), the stirring assembly (300) also comprises a motor box (304) fixedly arranged on the lower surface of the sampling barrel (100), and a rotating motor (305) arranged inside the motor box (304) for driving the two rotating rods (302) to rotate simultaneously, a button battery (306) is arranged on the inner bottom wall of the motor box (304), and a knob switch (307) is arranged on the side of the sampling barrel (100).

2. A slurry on-site real-time density measurement sampler according to claim 1, characterized in that: The telescopic barrel beam (101) comprises two fixed barrels symmetrically fixed on the top of the sampling barrel (100), and handles slidably arranged on the inner walls of the two fixed barrels.

3. A slurry on-site real-time density measurement sampler according to claim 1, characterized in that: A storage cavity (201) for storing a densitometer (203) is provided inside the handle (200), and an arc-shaped opening is provided on the inner wall of the storage cavity (201), and an arc-shaped door (202) is hingedly connected to the inner wall of the arc-shaped opening via a hinge.

4. A slurry on-site real-time density measurement sampler according to claim 1, characterized in that: The surfaces of the two rotating rods (302) located inside the circular cavity (301) are fixedly provided with synchronous wheels (308), and the surfaces of the two synchronous wheels (308) are sleeved with synchronous belts (309), and the output end of the rotating motor (305) extends into the inside of the circular cavity (301) and is fixedly connected to the bottom end of one of the rotating rods (302).

5. A slurry on-site real-time density measurement sampler according to claim 1, characterized in that: The inner top wall of the circular cavity (301) is provided with two rotating holes for the rotating rod (302) to rotate, and the inner walls of the rotating holes are fixedly provided with sealed bearings, the inner annular surface of the sealed bearings being fixedly connected to the outer surface of the rotating rod (302).

6. A slurry on-site real-time density measurement sampler according to claim 1, characterized in that: The inner wall of the sampling barrel (100) is fixedly provided with a large-aperture filter screen (400).

7. A slurry on-site real-time density measurement sampler according to claim 1, characterized in that: The bottom end of the sampling barrel (100) is provided with a hollow base (500), and the top end of the hollow base (500) is fixedly provided with an internal thread ring (501), and the bottom end of the sampling barrel (100) is provided with an annular thread groove (502) threadedly connected to the inner annular surface of the internal thread ring (501).