Precipitation separation device for fly ash washing liquid
By designing a fly ash washing liquid sedimentation and separation device that includes a stirring component and a scraping component, the problem of pipeline blockage caused by sediment accumulation was solved, and the rapid discharge and efficient cleaning of sediment were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-03-31
AI Technical Summary
Before being discharged, fly ash washing liquid needs to be treated by sedimentation to separate suspended solids. The separated sediment tends to accumulate at the bottom of the separation device, causing pipe blockage, making it difficult to clean and reducing the effective discharge efficiency of the sediment.
A device comprising a mixing cylinder, a sedimentation tank, a stirring assembly, a scraping assembly, and a vertical rod is designed. By agitating the material with the stirring assembly and scraping it with the scraping assembly, combined with the rotation of the vertical rod of the lifting assembly, the sediment is loosened and discharged through a spiral conveyor plate, thereby achieving rapid discharge of the sediment.
This effectively prevents sediment from accumulating at the bottom of the device, improves sediment discharge efficiency, reduces the risk of pipe blockage, and enhances the ease of cleaning.
Smart Images

Figure CN224062530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fly ash treatment technology, and in particular to a device for sedimentation and separation of fly ash washing liquid. Background Technology
[0002] Municipal solid waste incineration technology has been rapidly promoted and applied in recent years; however, the amount of fly ash generated after incineration is also increasing daily. Fly ash contains a large amount of toxic and harmful substances such as dioxins and heavy metals. Therefore, the treatment of fly ash washing liquid is a critical step in the waste incineration process.
[0003] Before being discharged, fly ash washing liquid needs to be treated by sedimentation to separate the suspended solids. The separated sediments accumulate at the bottom of the separation device. When cleaning and discharging, a large amount of sediment can easily cause pipe blockage, making it difficult to clean and dredge, thus reducing the effective discharge efficiency of the sediments. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] Therefore, the purpose of this utility model is to provide a sedimentation and separation device for fly ash washing liquid, which solves the problem that "the suspended solids in fly ash washing liquid need to be separated by sedimentation before discharge. The separated sediments accumulate at the bottom of the separation device. When cleaning and discharging, a large amount of sediments can easily cause pipe blockage, making it difficult to clean and dredge, thus reducing the effective discharge efficiency of sediments".
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0007] A device for sedimentation and separation of fly ash washing liquid, comprising:
[0008] The main unit includes a mixing cylinder and a sedimentation tank. The sedimentation tank is fixedly connected to the mixing cylinder, and a discharge pipe is fixedly connected to the sedimentation tank. A first storage tank and a second storage tank are fixedly connected to the upper end face of the mixing cylinder. The first storage tank contains coagulant, and the second storage tank contains flocculant. A feed pipe is fixedly inserted through the side wall of the mixing cylinder.
[0009] The working unit includes a stirring assembly, a scraping assembly, and a vertical rod. The stirring assembly is disposed in a mixing cylinder, the scraping assembly is disposed in a sedimentation chamber, and the vertical rod is disposed in the sedimentation chamber and the discharge pipe. Multiple connecting shafts are symmetrically fixedly connected to the vertical rod, and an agitator plate is fixedly connected to the end of each connecting shaft opposite to the vertical rod. Multiple mounting rods are symmetrically fixedly connected to the vertical rod, and the ends of the mounting rods opposite to the vertical rod are disposed on the inner wall of the discharge pipe. A spiral conveyor plate is installed on the vertical rod.
[0010] As a preferred embodiment of the fly ash washing liquid sedimentation and separation device of this utility model, the stirring assembly includes a geared motor, the upper end of the mixing cylinder is fixedly connected to a mounting frame, the geared motor is fixedly mounted on the mounting frame, the output end of the geared motor passes through the upper end face of the mixing cylinder and is fixedly connected to a rotating rod, each rotating rod is fixedly mounted with multiple connecting sleeves, each connecting sleeve is symmetrically fixedly connected with multiple connecting rods, and two corresponding connecting rods are jointly fixedly connected to a stirring plate.
[0011] As a preferred embodiment of the fly ash washing liquid sedimentation and separation device of this utility model, the scraping assembly includes a cylindrical rod, which is fixedly connected to the lower end of the rotating rod. Multiple crossbars are symmetrically fixedly connected to the cylindrical rod, and each crossbar is fixedly connected to a scraper. A threaded cavity and a connecting groove are opened inside the cylindrical rod, and the lifting assembly is disposed in the threaded cavity and the connecting groove.
[0012] As a preferred embodiment of the fly ash washing liquid sedimentation and separation device of this utility model, the lifting assembly includes a screw, the screw is threadedly connected in a threaded cavity, a rectangular block is fixedly connected to the lower end of the screw, and a rectangular groove matching the rectangular block is opened at the upper end of the vertical rod.
[0013] As a preferred embodiment of the fly ash washing liquid sedimentation and separation device of this utility model, the cylindrical rod is symmetrically provided with vertical grooves, each vertical groove is provided with a limiting rod, and the lower end of each limiting rod is fixedly connected to a rectangular block.
[0014] As a preferred embodiment of the sedimentation and separation device for fly ash washing liquid described in this utility model, the following features are provided: a lower connecting cover is provided on the discharge pipe, a first upper connecting cover is provided on the first storage cylinder, a second upper connecting cover is provided on the second storage cylinder, a drain pipe is fixedly inserted through the side wall of the mixing cylinder, a switch valve is provided on the drain pipe, a circular ring plate is fixedly connected to the side wall of the mixing cylinder, a connecting plate is fixedly connected circumferentially to the circular ring plate, and a support leg is fixedly connected to each connecting plate.
[0015] The beneficial effects of this utility model are:
[0016] The scraping assembly can scrape off the sediment adhering to the inner wall of the sedimentation tank. The lifting assembly can drive the vertical rod to rotate, and the vertical rod drives the agitator plate to rotate through the connecting shaft. The agitator plate agitates the sediment in the sedimentation tank, loosening the sediment. The loosened sediment is discharged through the spiral conveyor plate, accelerating the discharge of sediment. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is a schematic diagram of the overall structure of a sedimentation and separation device for fly ash washing liquid proposed in this utility model;
[0019] Figure 2 for Figure 1 A schematic diagram of a cross-sectional structure;
[0020] Figure 3 This utility model presents a structural schematic diagram of the lifting component in a fly ash washing liquid sedimentation and separation device.
[0021] In the diagram: 100, Main unit; 101, Mixing cylinder; 102, Sedimentation tank; 103, Discharge pipe; 104, Storage cylinder No. 1; 105, Storage cylinder No. 2; 106, Feed pipe; 107, Lower connecting cover; 108, Upper connecting cover No. 1; 109, Upper connecting cover No. 2; 110, Circular plate; 111, Connecting plate; 112, Support leg; 113, Drain pipe;
[0022] 200. Working unit; 201. Mixing assembly; 201a. Gear motor; 201b. Rotating rod; 201c. Connecting sleeve; 201d. Connecting rod; 201e. Mixing plate; 202. Scraping assembly; 202a. Cylindrical rod; 220b. Horizontal bar; 202c. Scraper; 203. Lifting assembly; 203a. Screw; 203b. Rectangular block; 203c. Limiting rod; 204. Vertical rod; 205. Connecting shaft; 206. Stirring plate; 207. Mounting rod; 208. Spiral conveyor plate. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0026] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0027] Reference Figure 1-3 This utility model provides a sedimentation and separation device for fly ash washing liquid, comprising:
[0028] The main unit 100 includes a mixing cylinder 101 and a sedimentation tank 102. The sedimentation tank 102 is fixedly connected to the mixing cylinder 101. A discharge pipe 103 is fixedly connected to the sedimentation tank 102. A first storage tank 104 and a second storage tank 105 are fixedly connected to the upper end face of the mixing cylinder 101. A coagulant is placed in the first storage tank 104 and a flocculant is placed in the second storage tank 105. A feed pipe 106 is fixedly inserted through the side wall of the mixing cylinder 101.
[0029] The working unit 200 includes a stirring assembly 201, a scraping assembly 202, and a vertical rod 204. The stirring assembly 201 is disposed in the mixing cylinder 101, the scraping assembly 202 is disposed in the sedimentation tank 102, and the vertical rod 204 is disposed in the sedimentation tank 102 and the discharge pipe 103. Multiple connecting shafts 205 are symmetrically fixedly connected to the vertical rod 204. An agitator 206 is fixedly connected to one end of each connecting shaft 205 away from the vertical rod 204. Multiple mounting rods 207 are symmetrically fixedly connected to the vertical rod 204. The multiple mounting rods 207 are located away from the vertical rod 204. One end of the vertical rod 204 is set on the inner wall of the discharge pipe 103. A spiral conveyor plate 208 is installed on the vertical rod 204. The scraping assembly 202 can scrape off the sediment adhering to the inner wall of the sedimentation tank 102. The lifting assembly 203 can drive the vertical rod 204 to rotate. The vertical rod 204 drives the stirring plate 206 to rotate through the connecting shaft 205. The stirring plate 206 stirs the sediment in the sedimentation tank 102, loosening the sediment. The loosened sediment is discharged through the spiral conveyor plate 208, accelerating the discharge of sediment.
[0030] The mixing assembly 201 includes a geared motor 201a. A mounting frame is fixedly connected to the upper end of the mixing cylinder 101. The geared motor 201a is fixedly mounted on the mounting frame. The output end of the geared motor 201a passes through the upper end face of the mixing cylinder 101 and is fixedly connected to a rotating rod 201b. Multiple connecting sleeves 201c are fixedly installed on each rotating rod 201b. Multiple connecting rods 201d are symmetrically fixedly connected to each connecting sleeve 201c. Two corresponding connecting rods 201d are fixedly connected to a mixing plate 201e. The output end of the geared motor 201a rotates clockwise, causing the rotating rod 201b to rotate clockwise. The rotating rod 201b drives the mixing plate 201e to rotate through the connecting sleeves 201c and the connecting rods 201d. The coagulant and flocculant are uniformly mixed in the fly ash washing liquid.
[0031] Furthermore, the scraping assembly 202 includes a cylindrical rod 202a, which is fixedly connected to the lower end of the rotating rod 201b. Multiple crossbars 202b are symmetrically fixedly connected to the cylindrical rod 202a, and a scraper 202c is fixedly connected to each crossbar 202b. A threaded cavity and a connecting groove are opened inside the cylindrical rod 202a. The lifting assembly 203 is set in the threaded cavity and the connecting groove. When the cylindrical rod 202a rotates counterclockwise, the cylindrical rod 202a drives the scraper 202c to rotate through the crossbars 202b. The scraper 202c scrapes off the sediment adhering to the inner wall of the sedimentation tank 102.
[0032] Furthermore, the lifting assembly 203 includes a screw 203a, which is threaded into a threaded cavity. A rectangular block 203b is fixedly connected to the lower end of the screw 203a. A rectangular groove matching the rectangular block 203b is provided at the upper end of the vertical rod 204. When the cylindrical rod 202a rotates counterclockwise, it drives the screw 203a to move downward, and the screw 203a drives the rectangular block 203b to move down into the rectangular groove of the vertical rod 204.
[0033] Furthermore, the cylindrical rod 202a is symmetrically provided with vertical slots, and each vertical slot is provided with a limit rod 203c. The lower end of each limit rod 203c is fixedly connected to the rectangular block 203b. The up and down movement of the limit rod 203c can limit the screw 203a to prevent it from rotating.
[0034] Furthermore, a lower connecting cover 107 is provided on the discharge pipe 103, a first upper connecting cover 108 is provided on the first storage cylinder 104, a second upper connecting cover 109 is provided on the second storage cylinder 105, a drain pipe 113 is fixedly inserted into the side wall of the mixing cylinder 101, a switch valve is provided on the drain pipe 113, a circular ring plate 110 is fixedly connected to the side wall of the mixing cylinder 101, a connecting plate 111 is fixedly connected to the circular ring plate 110 circumferentially, and a support leg 112 is fixedly connected to each connecting plate 111.
[0035] During operation, fly ash washing liquid is added to mixing drum 101 through feed pipe 106. Coagulant from storage drum 104 and flocculant from storage drum 105 are added to mixing drum 101. The geared motor 201a is started, and its output rotates clockwise, driving rotating rod 201b to rotate clockwise. Rotating rod 201b, through connecting sleeve 201c and connecting rod 201d, drives stirring plate 201e to rotate. The coagulant and flocculant are evenly mixed in the fly ash washing liquid. After a period of stillness, the fly ash washing liquid settles, and the sediment falls into sedimentation tank 102. The lower connecting cover 107 is then removed, and the output of geared motor 201a rotates counterclockwise. When the needle rotates, the rotating rod 201b and the cylindrical rod 202a rotate counterclockwise. The cylindrical rod 202a drives the scraper 202c to rotate via the crossbar 202b. The scraper 202c scrapes away the sediment adhering to the inner wall of the sedimentation tank 102. When the cylindrical rod 202a rotates counterclockwise, it drives the screw 203a to move downward. The screw 203a drives the rectangular block 203b to move down into the rectangular groove of the vertical rod 204, thereby driving the vertical rod 204 to rotate. The vertical rod 204 drives the stirring plate 206 to rotate via the connecting shaft 205. The stirring plate 206 stirs the sediment in the sedimentation tank 102, loosening the sediment. The loosened sediment is discharged through the spiral conveyor plate 208.
[0036] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A fly ash water wash liquid settling separation apparatus, characterized by: Include: The main unit (100) includes a mixing cylinder (101) and a sedimentation bin (102), the sedimentation bin (102) is fixedly connected on the mixing cylinder (101), the sedimentation bin (102) is fixedly connected with a discharge pipe (103), the upper end surface of the mixing cylinder (101) is fixedly connected with a first storage cylinder (104) and a second storage cylinder (105), the first storage cylinder (104) is provided with coagulant, the second storage cylinder (105) is provided with flocculating agent, the sidewall of the mixing cylinder (101) is fixedly inserted with a feed pipe (106); The working unit (200) includes a stirring assembly (201), a scraping assembly (202) and a vertical rod (204), the stirring assembly (201) is arranged in the mixing cylinder (101), the scraping assembly (202) is arranged in the sedimentation bin (102), the vertical rod (204) is arranged in the sedimentation bin (102) and the discharge pipe (103), the vertical rod (204) is fixedly connected with a plurality of connecting shafts (205) on the symmetry, the end of each connecting shaft (205) away from the vertical rod (204) is fixedly connected with an agitating plate (206), the vertical rod (204) is fixedly connected with a plurality of mounting rods (207) on the symmetry, the end of the plurality of mounting rods (207) away from the vertical rod (204) is arranged on the inner wall of the discharge pipe (103), and the vertical rod (204) is installed with a spiral conveying plate (208).
2. A device for fly ash water wash liquid settling separation as claimed in claim 1 wherein: The stirring assembly (201) includes a speed reducer (201a), the upper end of the mixing cylinder (101) is fixedly connected with a mounting bracket, the speed reducer (201a) is fixedly installed on the mounting bracket, the output end of the speed reducer (201a) penetrates the upper end surface of the mixing cylinder (101) and is fixedly connected with a rotating rod (201b), a plurality of connecting sleeves (201c) are fixedly installed on each rotating rod (201b), a plurality of connecting rods (201d) are fixedly connected on each connecting sleeve (201c) on the symmetry, and correspondingly two connecting rods (201d) are fixedly connected with a stirring plate (201e).
3. A device for fly ash water wash liquid settling separation as claimed in claim 2 wherein: The scraping assembly (202) includes a cylindrical rod (202a), the cylindrical rod (202a) is fixedly connected with the lower end of the rotating rod (201b), the cylindrical rod (202a) is fixedly connected with a plurality of cross rods (202b) on the symmetry, each cross rod (202b) is fixedly connected with a scraper (202c), a threaded cavity and a connecting groove are formed in the cylindrical rod (202a), and a lifting assembly (203) is arranged at the threaded cavity and the connecting groove.
4. A device for fly ash water wash liquid settling separation as claimed in claim 3 wherein: The lifting assembly (203) includes a screw rod (203a), the screw rod (203a) is screwedly connected in the threaded cavity, the lower end of the screw rod (203a) is fixedly connected with a rectangular block (203b), and the upper end of the vertical rod (204) is provided with a rectangular groove matched with the rectangular block (203b).
5. A device for fly ash water wash liquid settling separation as claimed in claim 4 wherein: The cylindrical rod (202a) is symmetrically provided with vertical grooves, each of which is provided with a limiting rod (203c), and the lower end of each limiting rod (203c) is fixedly connected to the rectangular block (203b).
6. A device for fly ash water wash liquid settling separation as claimed in claim 1 wherein: The discharge pipe (103) is provided with a lower connecting cover (107), the first storage cylinder (104) is provided with a first upper connecting cover (108), the second storage cylinder (105) is provided with a second upper connecting cover (109), the sidewall of the mixing cylinder (101) is fixedly provided with a drain pipe (113), the drain pipe (113) is provided with an on-off valve, the sidewall of the mixing cylinder (101) is fixedly connected with a circular ring plate (110), the circular ring plate (110) is fixedly connected with connecting plates (111) in the circumferential direction, and each connecting plate (111) is fixedly connected with a supporting leg (112).