Aluminum plate aging device
By using an electric motor-driven shaft and rollers in the aluminum plate aging device, combined with a temperature measurement and control device, the problem of uneven heating inside and outside the aluminum plate is solved, achieving uniform heating and polishing, and improving the aging effect and automation level.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-03
AI Technical Summary
In existing aluminum plate aging devices, the aluminum plate is heated unevenly inside and outside during the aging process, which affects the aging effect.
An aging machine with a motor-driven rotating shaft and rollers is used. Through the hollow design of the rollers and the rotation of the shaft, the aluminum plate is kept in a single layer during the aging process. Combined with a temperature measuring device and a control device, the starting and stopping of the rotating shaft and the polishing motor are automatically controlled to achieve uniform heating and polishing of the aluminum plate.
This process achieves more uniform heating inside and outside the aluminum plate, improves the aging effect, and enables polishing of the aluminum plate during the aging process, thus increasing the level of automation.
Smart Images
Figure CN224077473U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum plate processing equipment, and in particular to an aluminum plate aging device. Background Technology
[0002] In the later stages of aluminum plate processing, the aluminum plate needs to be heat-treated, that is, aged, to change the internal molecular structure of the aluminum plate and produce aluminum plates that meet the requirements (such as hardness). The equipment used is the aluminum plate aging device.
[0003] The aluminum plate aging device includes an aging chamber with a side inlet and an aging chamber door installed at the inlet. Heating tubes are also installed around the aging chamber, and a track is installed inside the aging chamber from the bottom. The track extends through the inlet to the outside of the aging chamber, and an aging cart is installed on the track. The aging cart is used to hold the aluminum plates that need to be aged. When aging the aluminum plates, the aluminum plates are placed on the aging cart, enter the aging chamber, the aging chamber door is closed, and the heating tubes are turned on to begin aging.
[0004] In the prior art, only aluminum plates can be placed on the aging vehicle, and no other actions can be performed on the aluminum plates. That is, during aging, the aluminum plates are stationary on the aging vehicle. As a result, the aluminum plates are often in a coiled state (stacked), which often leads to uneven heating inside and outside the aluminum plates, affecting the aging effect of the aluminum plates. Summary of the Invention
[0005] The purpose of this invention is to address the above-mentioned shortcomings by providing an aluminum plate aging device that enables more uniform heating inside and outside the aging plate and achieves better aging results.
[0006] The technical solution of this utility model is implemented as follows: an aluminum plate aging device includes an aging chamber with a side inlet and an aging chamber door installed at the inlet. Heating pipes are also installed around the aging chamber, and a track is installed inside the aging chamber. The track extends through the inlet to the outside of the aging chamber. An aging cart is installed on the track and is a component for holding aluminum plates that need to be aged. When aging the aluminum plates, the aluminum plates are installed on rollers. The rollers have a hollow core in the middle. The aging cart has multiple rotating shafts driven by a motor. This motor is a shaft motor, and the rotating shafts are inserted through the hollow core of the rollers. The shaft motors are connected to a control device, and the rotation of the rotating shafts is controlled by controlling the shaft motors.
[0007] Furthermore, a polishing roller is installed on the aging machine, and the polishing roller is connected to an electric motor, which is a polishing motor.
[0008] Furthermore, the aging vehicle has a vertical plate, and the rotating shaft and polishing roller are mounted on the vertical plate, with the rotating shaft and polishing roller being horizontally arranged.
[0009] Furthermore, a temperature measuring device is also installed inside the aging chamber. The temperature measuring device is connected to the control device. When the temperature measured by the temperature measuring device reaches a certain value, the temperature measuring device transmits this signal to the control device, and the control device starts the rotating shaft motor and the polishing motor.
[0010] The beneficial effects of this utility model are: such an aluminum plate aging device can make the aluminum plate heated more evenly inside and out and achieve better aging effect. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the longitudinal section structure of this utility model.
[0012] Figure 2 yes Figure 1 A diagram of the A-A direction.
[0013] Figure 3 yes Figure 1 A schematic diagram of the B-B direction in the diagram.
[0014] Among them: 1. Aging chamber 11. Inlet 12. Aging chamber door 13. Heating tube 14. Track 15. Vertical plate 2. Aging car 3. Aluminum plate 4. Roller 41. Hollow core 5. Rotating shaft 51. Rotating shaft motor 6. Polishing roller 61. Polishing motor 7. Temperature measuring device 8. Control device. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] like Figure 1 , 2 As shown in Figure 3: An aluminum plate aging device includes an aging chamber 1, which has a side inlet 11 and an aging chamber door 12 installed at the inlet. Heating tubes 13 are also installed around the aging chamber. A track 14 is installed inside the aging chamber and extends through the inlet to the outside of the aging chamber. An aging cart 2 is installed on the track. The aging cart is a component for holding aluminum plates that need to be aged. When aging the aluminum plates, the aluminum plates 3 are installed on rollers 4. The rollers have a hollow core 41 in the middle. The aging cart has multiple rotating shafts 5 driven by a motor. This motor is a shaft motor 51. The rotating shafts are inserted into the hollow core of the rollers. The shaft motor is connected to a control device 8 and the rotation of the rotating shaft is controlled by controlling the shaft motor.
[0017] In terms of operating principle, when using this invention, an aluminum plate that needs to be aged is wound around a roller, which is the first roller. The hollow core of the first roller is mounted on a rotating shaft, which is the first rotating shaft. In addition, a roller without an aluminum plate (this roller is the second roller) is mounted on another rotating shaft (this roller is the second rotating shaft). During the aging process, one end of the aluminum plate on the first roller is first wound around the second roller. The rotating shaft motor connected to the second rotating shaft is started, and the aluminum plate is slowly transferred from the first roller to the second roller. During the transfer process, the aluminum plate is in a single-layer state, which can achieve a more uniform heating effect and achieve the purpose of good aging effect of this invention.
[0018] In one embodiment, after the roller is mounted on the rotating shaft, the rotation of the rotating shaft drives the rotation of the roller.
[0019] Furthermore, a polishing roller 6 is installed on the aging machine, and the polishing roller is connected to an electric motor, which is a polishing motor 61.
[0020] When this utility model is used, the aluminum plate is released from the first roller and passes through the side of the polishing roller. This arrangement allows the aluminum plate to be polished during the aging process, thus saving process steps and achieving the effect of polishing the aluminum plate during the winding process.
[0021] In one embodiment, there are two polishing rollers, which polish both sides of the aluminum plate.
[0022] Furthermore, the aging vehicle has a vertical plate 15, and the rotating shaft and polishing roller are mounted on the vertical plate, with the rotating shaft and polishing roller being horizontally arranged.
[0023] This design also makes it easier to install the rollers.
[0024] Furthermore, a temperature measuring device 7 is also installed inside the aging chamber. The temperature measuring device is connected to the control device 8. When the temperature measured by the temperature measuring device reaches a certain value, the temperature measuring device transmits this signal to the control device, and the control device starts the rotating shaft motor and the polishing motor.
[0025] This design also has the advantage of a higher degree of automation.
[0026] When the temperature measured by the temperature measuring device reaches a certain value, it can be set according to the different aluminum plates to be aged, for example, sometimes it is 200℃, and sometimes it is 300℃.
[0027] The control device is, but is not limited to, the following components:
[0028] 1. Temperature relay (mechanical type)
[0029] Working principle: The bimetallic strip deforms due to heat, triggering mechanical contacts (such as the OMRON K8 series).
[0030] Typical parameters: operating temperature accuracy ±3℃, contact capacity 10A / 250VAC.
[0031] 2. PLC temperature control module (industrial grade)
[0032] System composition: PT100 temperature measurement module + digital output module (such as Siemens SM331 + SM322).
[0033] Extended functions: Programmable setting of multiple temperature thresholds, supports RS485 communication for remote monitoring.
[0034] 3. Intelligent temperature controller (electronic type)
[0035] Typical models: Omron E5CC, Shimaden SR23.
[0036] The above embodiments are only some embodiments of this utility model, but the purpose of this utility model is not limited thereto. Any changes or modifications made by those skilled in the art within the scope of this utility model are covered by the patent scope of this utility model.
Claims
1. An aging device for aluminum plates, comprising an aging chamber having a side inlet, an aging chamber door installed at the inlet, heating pipes installed around the aging chamber, a track installed inside the aging chamber extending through the inlet to the outside of the aging chamber, and an aging cart installed on the track, the aging cart being a component for holding aluminum plates to be aged. During aging, the aluminum plates are mounted on rollers, the rollers having a hollow core in the center. The device is characterized by: The time-aging vehicle has a plurality of rotating shafts driven by an electric motor, which is a rotating shaft motor, the rotating shafts are inserted into the hollow cores of the rollers, the rotating shaft motor is connected to a control device and controls the rotation of the rotating shafts by controlling the rotating shaft motor.
2. The aluminum plate aging device according to claim 1, characterized by: A polishing roller is also installed on the time-aging vehicle, the polishing roller is connected to an electric motor, which is a polishing motor.
3. The aluminum sheet aging apparatus according to claim 2, characterized by: The time-aging vehicle has a vertical plate, the rotating shafts and the polishing roller are installed on the vertical plate, and the rotating shafts and the polishing roller are horizontally arranged.
4. The aluminum plate aging device according to claim 3, characterized by: A temperature measuring device is also installed in the time-aging box, the temperature measuring device is connected to the control device, when the temperature measuring device measures that the temperature reaches a certain value, the temperature measuring device transmits this signal to the control device, and the control device starts the rotating shaft motor and the polishing motor.