Head-adjustable truncated cone test mold

By designing an adjustable-height truncated cone mold, the problems of specimen height deviation and coating thickness inconsistency in the prior art were solved, achieving accurate specimen molding and reliable test results.

CN224202867UActive Publication Date: 2026-05-05TIANJIN BUILDING MATERIALS SCI RES INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN BUILDING MATERIALS SCI RES INST
Filing Date
2025-05-26
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing truncated cone molds have problems such as height deviation, inconsistent coating thickness, inconvenient operation, and narrow applicability when preparing basic mortar specimens, resulting in inaccurate permeability pressure test results.

Method used

An adjustable-height truncated cone mold was designed. By splicing mold one and mold two to form a frustum structure, combined with an elastic rubber sleeve and anti-slip layer, the base mortar and coating are precisely formed, ensuring uniform coating thickness and adapting to different thickness requirements.

Benefits of technology

It achieves high specimen molding accuracy and small error, tight adhesion between the coating and the base mortar, smooth connection around the edges, wide applicability, and ensures the reliability of the anti-seepage pressure test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a height-adjustable truncated cone test mold. The height-adjustable truncated cone test mold comprises a base and a splicing mold, the base is of a circular plate structure, and a circle of inserting groove is formed in the upper end face of the base. A plurality of groups of splicing molds are arranged, and each group of splicing molds comprises a mold I and a mold II; the bottom of the first mold is provided with a circle of inserting-connecting protruding blocks matched with the inserting-connecting grooves, and the first mold is detachably arranged on the base. The mold II is detachably spliced on the mold I; the mold I and the mold II are spliced to form a molding cavity with a circular truncated cone structure inside; the total height of the first mold and the second mold in each set of splicing mold after splicing is not larger than 30 mm, and the height of the second mold is 2-10 mm. The height-adjustable truncated cone test mold disclosed by the utility model is simple to operate, high in test piece forming precision and small in error, the thicknesses of all parts of a coating are uniform and consistent, the coating is tightly bonded with basic mortar, and the periphery is smoothly connected; meanwhile, basic mortar test pieces with different heights can be formed, and the requirement for preparing coating test pieces with different thicknesses is met.
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Description

Technical Field

[0001] This utility model belongs to the field of experimental equipment, and in particular relates to an adjustable height truncated cone test mold. Background Technology

[0002] Water resistance pressure is a key indicator characterizing the waterproofing capability of waterproofing materials. When the thickness of the waterproofing layer is no more than 5 mm, it is required to test the water resistance pressure of the coated specimen. According to the current national standard "Inorganic Waterproofing and Leak-Plugging Materials" (GB 23440-2009), when preparing the base mortar for the coating water resistance pressure test specimen, the thickness of the specimen should be reduced by about 2 mm on the corresponding water-facing or water-repellent side by adding a pad or scraping. After the specimen has cured, a coating of the corresponding thickness should be formed on the water-facing or water-repellent side by manual scraping. That is, the thickness of the coating water resistance pressure test specimen is the thickness of the base mortar specimen plus the thickness of the coating.

[0003] However, the following defects were found in actual operation: 1) The test mold is a truncated cone with a bottom, with dimensions of 70mm upper diameter, 80mm lower diameter, and 30mm height. When preparing the base mortar specimens using the standard method, the actual height of the base specimens after demolding and curing will deviate; 2) When preparing the coating on the back side of the base mortar, manual scraping cannot strictly control the coating thickness, especially when preparing a highly fluid slurry coating. This easily leads to slurry flow at the edges, resulting in inconsistent coating thickness and discrepancies between the molded specimen parameters and the predetermined parameters; 3) Because the mold is a truncated cone, it is difficult for the coating to form a uniform angle with the base mortar around the specimen; 4) The coating thickness cannot be changed according to actual needs, making it impossible to prepare specimens with coatings of different thicknesses, thus limiting its applicability; 5) The operation process is inconvenient and prone to large human errors. These problems ultimately lead to difficulties in mold assembly and leakage during the impermeability pressure test. Furthermore, inconsistent coating thickness may affect the reliability of the test results, thereby affecting the evaluation of product quality. Utility Model Content

[0004] In view of this, in order to solve the above-mentioned technical problems, this utility model proposes an adjustable height truncated cone mold, which is simple to operate, can ensure high molding accuracy and small error of the specimen, uniform thickness of the coating throughout, tight adhesion between the coating and the base mortar, and smooth connection on all sides; at the same time, it can also mold base mortar specimens of different heights, thereby meeting the needs of preparing specimens with different coating thicknesses.

[0005] To achieve the above objectives, the technical solution of this utility model is implemented as follows:

[0006] An adjustable-height truncated cone mold, characterized in that it comprises:

[0007] The base is a circular plate structure with a ring of insertion grooves on its upper surface.

[0008] The assembly mold comprises multiple sets, each set including mold one and mold two; mold one has a ring of insertion protrusions at its bottom that match the insertion groove, and mold one is detachably mounted on the base; mold two is detachably assembled onto mold one; after assembly, mold one and mold two form a frustum-shaped molding cavity; the total height of mold one and mold two in each set does not exceed 30mm, wherein the height of mold two is 2-10mm.

[0009] The base, mold one, and mold two constitute a complete test mold. The height of mold one is the height of the basic mortar specimen, and the height of mold two is the thickness of the coating. The base plus mold one is used to form the basic mortar specimen, and the base plus mold one plus mold two is used to form the final coating impermeability pressure test specimen. Multiple sets of splicing molds are set up. The total height of mold one and mold two in each set is the same, but the heights of mold one and mold two are different. According to the actual situation, mold one of appropriate height is selected and installed on the base to prepare the basic mortar specimen (the height of the basic mortar specimen = 30mm - the coating thickness). Mold two is not assembled during this process. After the basic mortar specimen is formed, it is demolded, cured, and then placed back into the original mold. At this time, the corresponding mold two is assembled. The forming method is selected according to the state of the coating material. For materials with high fluidity, it can be directly poured and formed. For materials with poor fluidity, it is formed by tamping or vibration. After filling and compacting, the surface is smoothed. After the coating is completely hardened, it is demolded by directly opening the joint between mold one and the base, and then gently pushing the specimen from the top to remove the specimen from the mold.

[0010] Furthermore, the top of the first mold is provided with a ring of splicing grooves, and the bottom of the second mold is provided with a ring of splicing protrusions that are adapted to the splicing grooves.

[0011] The use of interlocking grooves and interlocking protrusions allows for quick and accurate assembly of mold one and mold two, preventing displacement.

[0012] Furthermore, the dimensions of the molding cavity are a frustum structure with a bottom diameter of 80mm and a top diameter of 70mm.

[0013] Furthermore, the height of mold two in each set of splicing molds is 2-5mm.

[0014] Furthermore, the splicing mold has four sets, and the dimensions of mold one and mold two in each set are as follows: in the first set, mold one is 28mm and mold two is 2mm; in the second set, mold one is 27mm and mold two is 3mm; in the third set, mold one is 26mm and mold two is 4mm; in the fourth set, mold one is 25mm and mold two is 5mm.

[0015] It can form coating pressure resistance test specimens with coating thicknesses of 2mm, 3mm, 4mm, and 5mm.

[0016] Furthermore, it also includes a detachable elastic rubber sleeve fitted onto the outer wall of the splicing mold.

[0017] The elastic rubber sleeve can improve the connection stability of mold one and mold two, and prevent them from separating.

[0018] Furthermore, an anti-slip layer is provided on the outer wall of the elastic rubber sleeve.

[0019] The anti-slip layer makes it easy to hold during demolding and prevents slippage.

[0020] Furthermore, the lower end face of the base is also provided with a support groove.

[0021] When demolding or moving the mold, you can insert your fingers into the support groove to stabilize the base, while holding the elastic rubber sleeve with your other hand to stabilize the entire mold.

[0022] Compared with the prior art, the adjustable-height truncated cone test mold of this utility model has the following advantages:

[0023] (1) The adjustable height truncated cone test mold structure of this utility model is reasonably designed and easy to operate. It can accurately form the basic mortar test specimen by assembling the base and mold one, and then accurately form the final coating anti-seepage pressure test specimen by assembling the base, mold one and mold two. The test specimen has high forming accuracy and small error, uniform coating thickness, tight bonding between the coating and the basic mortar, and smooth connection around the perimeter, ensuring that the subsequent anti-seepage and waterproof test can be carried out smoothly and the test results are reliable.

[0024] (2) The adjustable height truncated cone test mold of this utility model is equipped with multiple sets of assembly molds, which can form basic mortar test specimens of different heights, meet the needs of preparing coating test specimens of different thicknesses, and has a wide range of applications. Attached Figure Description

[0025] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0026] Figure 1 This is a schematic diagram of the external structure of the adjustable-height truncated cone test mold described in Embodiment 1 of this utility model;

[0027] Figure 2 This is a schematic diagram of the internal structure of the adjustable-height truncated cone test mold described in Embodiment 1 of this utility model;

[0028] Figure 3 This is an exploded view of the internal structure of the adjustable-height truncated cone mold described in Embodiment 1 of this utility model.

[0029] Figure 4 This is a schematic diagram of the adjustable-height truncated cone test mold according to Embodiment 2 of this utility model;

[0030] Figure 5 This is a schematic diagram of the adjustable-height truncated cone test mold described in Embodiment 3 of this utility model;

[0031] Figure 6 This is a schematic diagram of the adjustable-height truncated cone test mold described in Embodiment 4 of this utility model;

[0032] Figure 7 This is a schematic diagram of the adjustable-height truncated cone test mold described in Embodiment 5 of this utility model.

[0033] Explanation of reference numerals in the attached figures:

[0034] 1-Base, 2-Assembly mold, 3-Interlocking groove, 4-Mold one, 5-Mold two, 6-Interlocking protrusion, 7-Assembly groove, 8-Assembly protrusion, 9-Molding cavity, 10-Elastic rubber sleeve, 11-Supporting groove. Detailed Implementation

[0035] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0036] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0039] Example 1

[0040] Figures 1 to 3 As shown, an adjustable-height truncated cone mold includes a base 1 and a splicing mold 2;

[0041] The base 1 is a circular plate structure, and its upper surface is provided with a ring of insertion grooves 3;

[0042] The splicing mold 2 includes mold 1 4 and mold 2 5; the bottom of mold 1 4 is provided with a ring of insertion protrusions 6 that match the insertion groove 3, and mold 1 4 is detachably mounted on the base 1; the top of mold 1 4 is provided with a ring of splicing grooves 7, and the bottom of mold 2 5 is provided with a ring of splicing protrusions 8 that correspond to the splicing grooves 7, and mold 2 5 is detachably spliced ​​onto mold 1 4; after the splicing of mold 1 4 and mold 2 5, a frustum-shaped forming cavity 9 is formed inside, and the dimensions of the forming cavity 9 are a bottom diameter of 80mm and a top diameter of 70mm; the total height of the spliced ​​mold 1 4 and mold 2 5 is 30mm, of which the height of mold 1 4 is 28mm and the height of mold 2 5 is 2mm.

[0043] Example 2

[0044] like Figure 4 As shown, based on Example 1, the difference from Example 1 is that the height of mold 4 is 27mm and the height of mold 5 is 3mm.

[0045] Example 3

[0046] like Figure 5 As shown, based on Example 1, the difference from Example 1 is that the height of mold 4 is 26mm and the height of mold 5 is 4mm.

[0047] Example 4

[0048] like Figure 6 As shown, based on Example 1, the difference from Example 1 is that the height of mold 4 is 25mm and the height of mold 5 is 5mm.

[0049] Example 5

[0050] Figure 7 As shown, based on Embodiment 1, the difference from Embodiment 1 is that it also includes a detachable elastic rubber sleeve 10 fitted on the outer wall of the splicing mold 2, and the outer wall of the elastic rubber sleeve 10 is provided with an anti-slip layer; the lower end face of the base 1 is provided with a support groove 11.

[0051] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A height-adjustable truncated cone test mold, characterized in that, include: The base is a circular plate structure with a ring of insertion grooves on its upper surface. The assembly mold comprises multiple sets, each set including mold one and mold two; mold one has a ring of insertion protrusions at its bottom that match the insertion groove, and mold one is detachably mounted on the base; mold two is detachably assembled onto mold one; after assembly, mold one and mold two form a frustum-shaped molding cavity; the total height of mold one and mold two in each set does not exceed 30mm, wherein the height of mold two is 2-10mm.

2. The adjustable-height truncated cone test mold according to claim 1, characterized in that: The top of the first mold is provided with a ring of splicing grooves, and the bottom of the second mold is provided with a ring of splicing protrusions that are adapted to the splicing grooves.

3. The adjustable-height truncated cone test mold according to claim 1, characterized in that: The dimensions of the molding cavity are a frustum structure with a bottom diameter of 80mm and a top diameter of 70mm.

4. The adjustable-height truncated cone test mold according to claim 1, characterized in that: The height of mold two in each set of splicing molds is 2-5mm.

5. The adjustable-height truncated cone test mold according to claim 4, characterized in that: The splicing mold has four sets, and the dimensions of mold one and mold two in each set are as follows: in the first set, mold one is 28mm and mold two is 2mm; in the second set, mold one is 27mm and mold two is 3mm; in the third set, mold one is 26mm and mold two is 4mm; and in the fourth set, mold one is 25mm and mold two is 5mm.

6. The adjustable-height truncated cone mold according to any one of claims 1 to 5, characterized in that: It also includes a detachable elastic rubber sleeve fitted onto the outer wall of the splicing mold.

7. The adjustable-height truncated cone test mold according to claim 6, characterized in that: The outer wall of the elastic rubber sleeve is provided with an anti-slip layer.

8. The adjustable-height truncated cone test mold according to claim 6, characterized in that: The lower end face of the base is also provided with a support groove.