A labor-saving weighable casting trolley that can move up and down, forward and backward, left and right

By designing a weighable casting trolley that can move up and down, backward, left and right, the lifting device and limiting device are used to solve the problems of inconvenience in molten steel transport and difficulty in quality measurement, and the rapid and accurate molten steel transport and weight measurement are achieved, and the casting process is improved efficiency and operational convenience.

CN111390153BActive Publication Date: 2025-01-03JINAN LONGCHAO PETROLEUM MASCH CO LTD
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Patent Information

Application Number
CN202010347371.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-28
Publication Date
2025-01-03
Estimated Expiration
2040-04-28

AI Technical Summary

Technical Problem

During the casting process, it is inconvenient to transport molten steel from the smelting furnace to the centrifugal casting machine, and it is difficult to accurately understand the quality of molten steel, which increases the labor intensity and operational complexity of the staff.

Method used

A weighable casting cart that saves effort and can move up and down, forward and backward, left and right is designed. It adopts the combination of lifting devices, support plates and U-frames to achieve flexible movement and accurate pouring of the casting bag through slide rails and rollers, and combines with limiting devices. and push rod system to enable rapid transport of the bales and weight measurement.

Benefits of technology

It improves the transport efficiency of molten steel from smelting furnace to centrifugal casting machine, reduces the labor intensity of workers, ensures accurate pouring and weight measurement of molten steel, and improves processing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a labor-saving weighable casting trolley that can move up and down, front and back, left and right, and includes two crossbeams, a support plate, a U-shaped frame and a floor scale. The two crossbeams are provided with slide rails, and the two slide rails are provided with two fourth rollers. The two fourth rollers on the same side form a group. A support rod is fixed to the two fourth rollers in the same group. A fixed plate is slidably connected between the two support rods, and a connecting rod is fixed to one side of the lower end of the fixed plate. The invention can quickly pour molten steel into a centrifugal casting machine, and the weight of the poured molten steel can be directly and accurately measured. It is not necessary to weigh the weight of the molten steel after pouring the molten steel, which wastes time. It ensures that the molten steel in the smelting furnace is evenly distributed to the centrifugal casting machine, and ensures that the amount of molten steel meets the use requirements.
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Description

Technical Field

[0001] The invention relates to the technical field of casting, in particular to a labor-saving weighable casting trolley which can move up and down, forward and backward, left and right. Background Art

[0002] A smelting furnace refers to a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then melts them into the required alloy through operations such as slagging and refining. During casting, steel needs to be melted into molten steel, which is then transported to a centrifugal casting machine through a ladle. The liquid metal is poured into a rotating mold, which is filled and solidified into a casting under the action of centrifugal force.

[0003] However, when the smelting furnace transports the molten steel to the ladle, the ladle needs to be placed near the smelting furnace. The smelting furnace pours the molten steel into the ladle, and then pours it from the ladle into the centrifugal casting machine. Due to the change in the amount of molten steel in the smelting furnace, the height of the ladle is different, and the centrifugal casting machine also has a certain height. The staff is required to tilt the centrifugal casting machine to pour, which is inconvenient for the staff to operate. At the same time, the amount poured into the ladle needs to be weighed, which increases the labor intensity of the staff, so improvements are needed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that it is inconvenient to transport molten steel from a smelting furnace to multiple centrifugal casting machines and the quality of the molten steel cannot be accurately understood, and a labor-saving weighable casting trolley that can move up and down, forward and backward, left and right is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A labor-saving weighable casting trolley that can be moved up and down, front and back, left and right, comprises two crossbeams, a support plate, a U-shaped frame and a floor scale, the two crossbeams are provided with slide rails, the two slide rails are provided with two fourth rollers, the two fourth rollers on the same side form a group, a support rod is commonly fixed to the two fourth rollers in the same group, a fixing plate is commonly slidably connected between the two support rods, and a connecting rod is fixed to one side of the lower end of the fixing plate;

[0007] The lower ends of the two support rods are slidably connected to connecting plates, and the two connecting plates are provided with limit openings. A lifting device is provided between the support plates and the floor scale. Two first rollers are installed on both sides of the lower end of the U-shaped frame, and the two first rollers are respectively located on two guide rails. Rotating rods are rotatably sleeved at both ends of the U-shaped frame, and a casting ladle is fixed between the two rotating rods. One end of the two rotating rods passes through the limit opening and extends to one side of the connecting plate, and a limit device is provided on the connecting plate.

[0008] Preferably, the lifting device includes a first push rod rotatably connected to both sides of the lower end of the support plate, the lower ends of the two first push rods are connected to second rollers, and the two second rollers are in contact with the scale, a fixed rod is rotatably connected between the two first push rods, two second push rods are rotatably connected to both sides of the upper end of the scale, one end of the two second push rods is connected to third rollers, and the two third rollers are in contact with the lower end of the support plate, another fixed rod is rotatably connected between the two second push rods, a first push rod and a second push rod on the same side form a group, and the first push rod and the second push rod in the same group are rotatably connected to each other.

[0009] Preferably, the limiting device includes a rotating plate fixed at one end of the rotating rod, the limiting device includes a rotating plate fixed at one end of the rotating rod, a positioning pin is rotatably connected to the rotating plate, limiting rods are fixed at both ends of the U-shaped frame, the limiting rods are slidably connected in the limiting mouth, a socket is provided on the limiting rod, and the socket and the positioning pin are correspondingly arranged.

[0010] Preferably, bearing rods are fixed on both sides of the lower ends of the two cross beams.

[0011] Preferably, a telescopic rod is fixed to one side of the lower end of the connecting rod, a pull rod is fixed to one end of the U-shaped frame, and the lower end of the telescopic rod is fixed to the cylindrical surface of the pull rod.

[0012] Preferably, two mounting rods are mounted on the fixing rod, and a handle is commonly fixed between the two mounting rods.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The ladle is lifted and lowered by the cooperation between the lifting device, the support plate and the U-shaped frame, so as to facilitate the smelting furnace to pour molten steel into the ladle. It is suitable for different positions and prevents the inconvenience of adjusting the height of the ladle when pouring molten steel, which increases the labor intensity of the staff;

[0015] 2. Through the cooperation between the support rod, the connecting plate and the two rollers, the ladle can be moved left and right, up and down, and forward and backward, so as to achieve the purpose of fast transfer of molten steel. The molten steel can be quickly transferred from the melting furnace to the centrifugal casting machine, thereby improving the transfer efficiency and thus improving the processing efficiency;

[0016] In summary, the device can quickly pour molten steel into the centrifugal casting machine, and the weight of the poured molten steel can be directly and accurately measured. There is no need to weigh the molten steel after pouring it, which wastes time. It ensures that the molten steel in the smelting furnace is evenly distributed into the centrifugal casting machine, and ensures that the amount of molten steel meets the usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic structural diagram of a labor-saving weight-carrying casting trolley lifting device that can move up and down, forward and backward, left and right, proposed by the present invention;

[0018] Figure 2 This is a schematic structural diagram of a labor-saving weighable casting trolley that can move up and down, forward and backward, left and right, proposed by the present invention;

[0019] Figure 3 This is a schematic structural diagram of a labor-saving, weight-weight casting trolley connecting plate that can move up and down, forward and backward, left and right, proposed by the present invention;

[0020] Figure 4 The present invention provides a side view of a labor-saving weighable casting trolley that can move up and down, forward and backward, left and right.

[0021] In the figure: 1 a limit rod, 2 a first roller, 3 a U-shaped frame, 4 a guide rail, 5 a support plate, 6 a first push rod, 7 a floor scale, 8 a second roller, 9 a mounting rod, 10 a third roller, 11 a second push rod, 12 a slide rail, 13 a crossbeam, 14 a load-bearing rod, 15 a fourth roller, 16 a fixing plate, 17 a support rod, 18 a connecting rod, 19 a telescopic rod, 20 a connecting plate, 21 a rotating rod, 22 a casting ladle, 23 a pull rod, 24 a positioning pin, 25 a rotating plate, 26 a socket, 27 a limit opening, 28 a fixing rod, and 29 a handle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-4A labor-saving weighable casting trolley that can move up and down, front and back, left and right, includes two crossbeams 13, a support plate 5, a U-shaped frame 3 and a floor scale 7. The lower ends of the two crossbeams 13 are fixed with load-bearing rods 14 on both sides. The four load-bearing rods 14 support the crossbeams 13 to ensure the stability of the entire equipment. The two crossbeams 13 are provided with slide rails 12. The two slide rails 12 are provided with two fourth rollers 15. The fourth rollers 15 move left and right in the slide rails 12 to pour molten steel into different centrifugal casting machines. The two fourth rollers 15 on the same side are a group, and the two fourth rollers 15 in the same group are commonly fixed with a support rod 1 7. Support rods 17. A fixed plate 16 is slidably connected between the two support rods 17. A connecting rod 18 is fixed to one side of the lower end of the fixed plate 16. The lower ends of the two support rods 17 are slidably connected to a connecting plate 20. The connecting plate 20 and the connecting rod 18 can move left and right, thereby driving the ladle 22 to move. According to the position of pouring molten steel and pouring molten steel into the centrifugal casting machine as needed, the ladle 22 is adjusted left and right to ensure that the molten steel is accurately poured into the ladle or into the centrifugal casting machine. A limiting opening 27 is provided on the two connecting plates 20. The limiting opening 27 limits the limiting rod 1 and facilitates the movement of the ladle 22;

[0024] Reference Figure 1-4 A lifting device is provided between the support plate 5 and the scale 7. Two first rollers 2 are installed on both sides of the lower end of the U-shaped frame 3. The first rollers 2 are convenient for sliding on the guide rails 4 to adjust the distance between the ladle and the smelting furnace and the centrifugal casting machine to prevent the molten steel from spilling when pouring the molten steel, causing waste. The two first rollers 2 are respectively located on the two guide rails 4. Rotating rods 21 are rotatably sleeved at both ends of the U-shaped frame 3. A ladle 22 is commonly fixed between the two rotating rods 21. The rotation of the rotating rod 21 will drive the rotation of the ladle 22, thereby facilitating the adjustment of the inclination angle of the ladle 22 and pouring the molten steel into the centrifugal casting machine. One end of the two rotating rods 21 passes through the limiting opening 27 and extends to one side of the connecting plate 20. A limiting device is provided on the connecting plate 20. The limiting device limits the rotating rod 21 to prevent the ladle from rotating when adding molten steel to the ladle 22 or when the ladle 22 moves, resulting in leakage of molten steel.

[0025] Reference Figure 1 and 4The lifting device includes a first push rod 6 rotatably connected to both sides of the lower end of the support plate 5, the lower ends of the two first push rods 6 are connected to second rollers 8, and the two second rollers 8 are in contact with the scale 7, and the two second rollers 8 can slide left and right on the scale 7, and a fixed rod 28 is rotatably connected between the two first push rods 6, and the movement of the fixed rod 28 will cause the two first push rods 6 to move, and the upper end of the scale 7 is rotatably connected to two second push rods 11 on both sides, and one end of the two second push rods 11 is connected to a third roller 10, and the movement of the third roller 10 will change the angle of the two second push rods 11, and the two third rollers 10 are in contact with the support plate 5. At the lower end, two second push rods 11 are rotatably connected with another first fixed rod 28, two mounting rods 9 are installed on one of the fixed rods 28, and a handle 29 is fixed between the two mounting rods 9. The handle 29 pushes the movement of the two mounting rods 9, thereby pushing the fixed rod 28 to move. A first push rod 6 and a second push rod 11 on the same side form a group, and the first push rod 6 and the second push rod 11 of the same group are rotatably connected with each other. The movement of the fixed rod 28 will cause the two first push rods 6 to rotate, and the height of the support plate 5 is adjusted, thereby adjusting the height of the ladle, so as to facilitate the reception of molten steel in the smelting furnace and adjust according to the amount of molten steel in the smelting furnace.

[0026] Reference Figure 2 and 3 The limiting device includes a rotating plate 25 fixed at one end of the rotating rod 21, and a positioning pin 24 is rotatably connected to the rotating plate 25. The limiting rods 1 are fixed at both ends of the U-shaped frame 3, and the limiting rods 1 are slidably connected in the limiting opening 27. The limiting rod 1 is provided with a socket 26, and the socket 26 and the positioning pin 24 are correspondingly arranged.

[0027] Reference Figure 2 A connecting rod 18 is fixed to one side of the lower end of the fixed plate 16, and a telescopic rod 19 is fixed to one side of the lower end of the connecting rod 18. The movement of the fixed plate 16 will drive the connecting rod 18 to move. A pull rod 23 is fixed to one end of the U-shaped frame 3, and the lower end of the telescopic rod 19 is fixed to the lower end of the pull rod 23. The telescopic rod 19 is convenient for controlling the movement of the pull rod 23, and the U-shaped frame 3 can move stably when moving.

[0028] In the present invention, when in use, four bearing rods 14 are placed beside the centrifugal casting machine, and the ladle 22 is set at the lower end of the smelting furnace. When molten steel is brought into the ladle 22, the handle 29 is moved, and the handle 29 moves the mounting rod 9 and the fixing rod 28, and the fixing rod 28 moves the two second rollers 8, and the second rollers 8 rotate the two first push rods 6, and when the first push rods 6 rotate, they drive the two third rollers 10 to move, thereby moving the two second push rods 11, so as to prop up the support plate 5, and after the ladle 22 is pushed to a suitable distance in the smelting furnace, the smelting furnace pours molten steel into the ladle 22, and at that time, it is necessary to watch the changes in the numbers on the scale 7, and stop pouring after the added weight is appropriate, and then push Move the pull rod 23, which drives the U-shaped frame 3 to move. Due to the cooperation between the support rod 17, the connecting plate 20 and the limit rod 1, the ladle 22 will move together and move to the upper end of the centrifugal casting machine. At this time, the positioning pin 24 is pulled out, and the rotating rod 21 is rotated. The rotating rod 21 drives the ladle 22 to rotate, and the ladle 22 is poured into the centrifugal casting machine. When the centrifugal casting machine or the smelting furnace is located at a higher position or it is inconvenient to pour molten steel, the pull rod 23 can be pushed upward, and the pull rod 23 drives the U-shaped frame 3 to move on the limit opening 27 and rise to a suitable position. Then the positioning pin 24 is pulled out, and the rotating rod 21 is rotated to pour the molten steel. The whole process is convenient and fast, and at the same time, it is ensured that the amount of molten steel added meets the requirements, and workers do not need to judge again.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A labor-saving weighable casting trolley that can be moved up and down, forward and backward, left and right, and comprises two cross beams (13), a support plate (5), a U-shaped frame (3) and a floor scale (7), characterized in that: The two cross beams (13) are each provided with a slide rail (12), and the two slide rails (12) are each provided with two fourth rollers (15), the two fourth rollers (15) on the same side form a group, a support rod (17) is commonly fixed to the two fourth rollers (15) in the same group, a fixing plate (16) is commonly slidably connected between the two support rods (17), and a connecting rod (18) is fixed to one side of the lower end of the fixing plate (16); The lower ends of the two support rods (17) are slidably connected to a connecting plate (20), and the two connecting plates (20) are provided with a limit opening (27). A lifting device is provided between the support plate (5) and the floor scale (7). Two first rollers (2) are installed on both sides of the lower end of the U-shaped frame (3), and the two first rollers (2) are respectively located on two guide rails (4). The two ends of the U-shaped frame (3) are rotatably sleeved with a rotating rod (21), and a casting ladle (22) is fixed between the two rotating rods (21). The end passes through the limit opening (27) and extends to one side of the connecting plate (20), and the connecting plate (20) is provided with a limit device; load-bearing rods (14) are fixed on both sides of the lower ends of the two cross beams (13); a telescopic rod (19) is fixed on one side of the lower end of the connecting rod (18), and a pull rod (23) is fixed at one end of the U-shaped frame (3), and the lower end of the telescopic rod (19) is fixed on the cylindrical surface of the pull rod (23); two installation rods (9) are installed on the fixed rod (28), and a handle (29) is fixed between the two installation rods (9).

2. A labor-saving weighable casting trolley that can move up and down, forward and backward, left and right according to claim 1, characterized in that: The lifting device comprises a first push rod (6) rotatably connected to both sides of the lower end of the support plate (5), the lower ends of the two first push rods (6) are connected to second rollers (8), and the two second rollers (8) are in contact with the floor scale (7), a fixed rod (28) is rotatably connected between the two first push rods (6), two second push rods (11) are rotatably connected to both sides of the upper end of the floor scale (7), one end of the two second push rods (11) is connected to a third roller (10), and the two third rollers (10) are in contact with the lower end of the support plate (5), another fixed rod (28) is rotatably connected between the two second push rods (11), a first push rod (6) and a second push rod (11) on the same side form a group, and the first push rod (6) and the second push rod (11) in the same group are rotatably connected to each other.

3. The labor-saving weighable casting trolley that can move up and down, forward and backward, left and right according to claim 1 is characterized in that: The limiting device comprises a rotating plate (25) fixed to one end of a rotating rod (21), a positioning pin (24) being rotatably connected to the rotating plate (25), limiting rods (1) being fixed to both ends of the U-shaped frame (3), the limiting rods (1) being slidably connected to the limiting opening (27), a plug hole (26) being provided on the limiting rod (1), and the plug hole (26) and the positioning pin (24) being arranged correspondingly.