A solvent-free composite device and a composite method for flexible packaging

By designing the conveying materials, correction, glue addition, drying and bonding components of solvent-free composite equipment, the shortcomings in existing equipment in terms of intelligence and production efficiency are solved, and efficient and environmentally friendly soft packaging materials are achieved, ensuring the quality of the finished product.

CN118457020BActive Publication Date: 2024-12-17WENZHOU AIYA TECH CO LTD
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Patent Information

Application Number
CN202410931540.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2024-12-17
Estimated Expiration
2044-07-12

AI Technical Summary

Technical Problem

The existing solvent-free composite equipment is insufficient in terms of structural design, functional configuration and intelligence, making it difficult to meet the needs of modern industry for efficient, environmentally friendly and intelligent production, especially in the production process of flexible packaging materials, it is difficult to ensure the quality of finished products and production. efficiency.

Method used

A solvent-free composite equipment is designed, including an installation frame, material conveying part, deviation correction part, glue adding part, drying part and joint part. The high-precision servo motor and control part realize the conveying and deviation correction of the pasted materials and the pasted materials. , glue coating, drying and extrusion are combined to ensure the quality of the finished product and improve production efficiency through the winding function.

Benefits of technology

It improves the production efficiency and intelligence level of equipment, ensures the quality and production efficiency of finished flexible packaging products, and meets the needs of modern industry for efficient, environmentally friendly and intelligent production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of flexible packaging production, and specifically relates to a solvent-free composite equipment and a composite method for flexible packaging, including a mounting frame, wherein three feed parts are arranged inside the mounting frame, and the functions of the three feed parts are to convey the pasting material, convey the pasted material, and roll up the finished product material, respectively, wherein the feed parts responsible for conveying the pasting material and conveying the pasted material are arranged at the two ends inside the mounting frame respectively, and the feed part responsible for rolling up the finished product material is arranged at one end of the mounting frame and cooperates with the corresponding feed part; a deviation correction part is arranged at the upper end of the feed part, and the deviation correction part cooperates with the material removed by the feed part. The invention can conveniently fix and install two kinds of raw material rolls and finished rolls, and make the finished flexible packaging products through the conveying, coating, drying, compounding and rolling up of the raw materials, and timely adjustment and correction are carried out during the conveying process to ensure the quality of the finished product.
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Description

Technical Field

[0001] The invention belongs to the technical field of flexible packaging production, and in particular relates to solvent-free composite equipment and a composite method for flexible packaging. Background Art

[0002] With the rapid development of modern industrial technology, flexible packaging materials have been widely used in food, medicine, cosmetics and other industries. These industries have increasingly higher requirements for flexible packaging materials, which not only require them to have excellent barrier properties, temperature resistance, aesthetics and lightness, but also need to meet strict hygiene and safety standards.

[0003] The existing mainstream laminating machines are mainly divided into dry laminating machines and wet laminating machines, among which: dry laminating machines are machines that use dry laminating processes to stick different plastic films together to form composite films. The dry laminating process is to fully dry the solvent in the glue liquid by heating and exhausting it after gluing, and then compound it in a "dry" state; the so-called wet laminating machine is a machine for producing composite materials based on paper, and is the mother machine for producing composite materials such as paper and plastic film, paper and aluminum foil, and paper and paper. It is different from the dry laminating machine, which first applies glue on one of the materials, then enters the drying box to volatilize the excess solvent, and then compounds with another material after only glue is left. The working principle of the wet laminating machine is to apply glue on one material, immediately press it together with another material after applying glue, and then enter the drying box for drying and forming.

[0004] However, the solvent-free composite equipment currently on the market still has deficiencies in structural design, functional configuration and intelligence, and it is difficult to meet the needs of modern industry for efficient, environmentally friendly and intelligent production. Therefore, the present invention proposes an improved solvent-free composite equipment and a composite method for flexible packaging, aiming to further improve the production efficiency and intelligence level of the equipment, and provide strong support for the development of the flexible packaging industry. Summary of the invention

[0005] The purpose of the present invention is to provide a solvent-free composite equipment and a composite method for flexible packaging, which can conveniently fix and install two raw material rolls and finished rolls, and make flexible packaging finished products through the transportation, coating, drying, composite and rolling operations of the raw materials. At the same time, timely adjustment and correction are carried out during the transportation process to ensure the quality of the finished product.

[0006] The technical solution adopted by the present invention is as follows:

[0007] A solvent-free composite device and a composite method for flexible packaging, comprising a mounting frame, wherein three feeding parts are arranged inside the mounting frame, and the functions of the three feeding parts are to convey the pasting material, convey the pasted material, and roll up the finished product material, wherein the feeding parts responsible for conveying the pasting material and conveying the pasted material are respectively arranged at two ends inside the mounting frame, and the feeding part responsible for rolling up the finished product material is arranged at one end of the mounting frame and cooperates with the corresponding feeding part;

[0008] The feeding part includes a fixed platform, a clamping seat, a fixed seat, a sliding rod, a driving motor, a fixed screw and a fixed motor, the fixed platform is fixedly connected to the interior of the two ends of the mounting frame, the clamping seat is provided with two, one end of the two clamping seats is slidably connected to the interior of the two sides of the fixed platform, and the two clamping seats are slidably connected, the fixed seat is rotatably arranged inside the other end of the clamping seat, one end of the sliding rod is slidably connected to the interior of the corresponding fixed seat, the driving motor is fixedly connected to the interior of the fixed platform, and the output end of the driving motor is fixedly connected to the other end of the sliding rod, the outer edges of the two ends of the fixed screw are connected to the interior of the corresponding two clamping seats by threads, the fixed motor is fixedly connected to the interior of the fixed platform, and the output end of the fixed motor is fixedly connected to one end of the fixed screw:

[0009] The upper end of the feeding part is provided with a deviation correction part, which cooperates with the material removed by the feeding part, and slightly adjusts the transportation direction of the conveyed material by tilting the deviation correction part, so as to achieve the purpose of deviation correction and ensure the transportation of the material;

[0010] A glue adding part is provided at one end of the mounting frame, and the glue adding part cooperates with one of the corresponding feeding parts, and the adhesive is attached to the surface of the material conveyed by the feeding part through the glue adding part, and the adhesive is replenished to ensure continuous gluing of the material;

[0011] A drying part is arranged inside the installation frame, and the inside of the drying part cooperates with the surface of the material coated with the adhesive, and the adhesive on the surface of the material is dried by the drying part for subsequent extrusion and bonding;

[0012] A combining part is arranged on the upper part of the feeding part responsible for rolling up the finished product material, and a deviation correcting part is also arranged inside the combining part. The combining part extrude and bond the material with the adhesive and the material to be bonded to form the finished product;

[0013] A control unit is arranged on one side of the installation frame, and the control unit is electrically connected with the feeding unit, the deviation correcting unit, the glue adding unit, the drying unit and the combining unit, and the linkage and adjustment between the units are monitored and controlled by the control unit.

[0014] In a preferred solution, the position where the clamping seat cooperates with the material roll is set as an inclined surface, and the inclined surface cooperates with both ends of the material roll.

[0015] In a preferred embodiment, the correction part includes a correction seat, a guide rod, a support frame, a correction frame, an electric push rod, an elastic reset part and a laser sensor. The correction seat is fixedly connected to the interior of the mounting frame, and a plurality of guide rods are rotatably arranged inside the correction seat. The support frame is fixedly connected to the interior of the correction seat, the middle part of the correction frame is rotatably connected to the middle part of the support frame, one end of the electric push rod is fixedly connected to one end of the support frame, the output end of the electric push rod is fixedly connected to one end of the correction frame, and the elastic reset part is arranged between the other end of the support frame and the other end of the correction frame.

[0016] In a preferred embodiment, the glue adding part includes a glue storage box, a conveying pump, a adding nozzle, a glue connecting groove, a glue adding motor, a glue adding roller, a glue equalizing roller, a pressure roller and a rotating gear. The glue storage box is arranged on one side of the mounting frame, the conveying pump is arranged on one side of the glue storage box, and the input end of the conveying pump is connected with the interior of the glue storage box, the adding nozzle is connected with the output end of the conveying pump through a pipeline, the glue connecting groove is arranged inside the mounting frame, and the interior of the glue connecting groove is fixedly connected with the adding nozzle, the glue adding motor is fixedly connected with one end of the glue connecting groove, the glue adding roller is rotatably arranged inside the glue connecting groove, one end of the glue adding roller is fixedly connected with the output end of the adding motor, the outer edge of the glue equalizing roller is tangent to the outer edge of the glue adding roller, the outer edge of the pressure roller is matched with the outer edge of the glue equalizing roller, the pressure roller and the glue equalizing roller are matched with the conveyed material, and the rotating gear is provided with three adjacent rotating gears that mesh with each other, and the tooth centers of the three rotating gears are fixedly connected with one end of the corresponding glue adding roller, glue equalizing roller and pressure roller.

[0017] In a preferred embodiment, the drying section includes a drying rack, a limiting roller, a protective grille, an electric heating plate and a fan. The drying rack is fixedly connected to the upper end inside the mounting frame, a plurality of limiting rollers are rotatably arranged inside the drying rack, the protective grille is fixedly connected to the inside of the drying rack, and the protective grille is vertically matched with the limiting roller, the electric heating plate is fixedly arranged on the upper part of the protective grille, the fan is arranged in a plurality of matrixes, and the fan is vertically matched with the electric heating plate.

[0018] In a preferred embodiment, the heating wire inside the electric heating plate is arranged in a curved shape.

[0019] In a preferred embodiment, the combining part includes a combining frame, a combining roller, a combining motor, an extrusion frame, an extrusion roller and an elastic extrusion member, the combining frame is fixedly connected to the inside of the mounting frame, the combining roller is rotatably arranged inside the combining frame, the combining motor is fixedly arranged on one side of the combining frame, the output end of the combining motor is fixedly connected to one end of the combining roller, the extrusion frame is slidably arranged inside the combining frame, the extrusion roller is rotatably arranged inside the extrusion frame, the elastic extrusion member is arranged between the extrusion frame and the combining frame, and a plurality of guide rollers are arranged inside the combining frame.

[0020] In a preferred embodiment, the driving motor, the fixing motor, the glue adding motor and the combining motor are all high-precision servo motors.

[0021] In a preferred embodiment, the control unit is connected to the mains, and a processor is integrated inside the control unit. The processor controls the linkage and adjustment between the feeding unit, the deviation correction unit, the glue adding unit, the drying unit and the combining unit to realize the entire process of material transportation, deviation correction, glue adding, drying, combining and winding.

[0022] A composite method for flexible packaging, applied to the above-mentioned solvent-free composite equipment, comprises the following steps:

[0023] Step 1: Install the pasting material, pasted material and the winding material seat inside the corresponding material feeding seat;

[0024] Step 2: The feeding part fixes the corresponding pasting material, pasted material and the material rewinding seat through the clamping seat, and rotates to release or rewind the material;

[0025] Step 3: Then the pasted material is first passed through the corresponding deviation correction part to monitor and adjust the transportation status;

[0026] Step 4: Then continue to pass the adhesive material through the corresponding adhesive adding part to apply glue on one side;

[0027] Step 5: Then pass the glued material through the drying part to dry the glued surface;

[0028] Step 6: After drying, the adhesive-coated material and the material to be adhered are passed through the interior of the joint part and extruded and combined together to form a finished product;

[0029] Step 7: Then fix the finished product and the reeling feeding part. The feeding part with the load reel function drives the reeling material seat to rotate to reel the finished product, thereby completing the production of the flexible packaging raw material.

[0030] The technical effects achieved by the present invention are:

[0031] The present invention adopts the design of the feeding part, through three feeding parts, the functions of the three feeding parts are to convey the pasting material, convey the pasted material and roll up the finished material in sequence, wherein the feeding parts responsible for conveying the pasting material and conveying the pasted material are respectively arranged at the two ends inside the installation frame, and the feeding part responsible for rolling up the finished material is arranged at one end of the installation frame to cooperate with the corresponding feeding part;

[0032] The present invention adopts the design of the deviation correction part, which cooperates with the feeding part and the material transported at the joint part, and slightly adjusts the transport direction of the transported material by tilting the deviation correction part, so that the material is always in the center position of the deviation correction part, thereby achieving the purpose of deviation correction and ensuring the transportation of the material;

[0033] The present invention adopts the design of a drying part and a combining part, and the drying part dries the adhesive material after being coated to remove moisture and impurities, so that the subsequent combining part extrude and bond the material attached with the adhesive with the bonded material to form a composite finished product, thereby further ensuring the quality of the composite finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is an overall schematic diagram of an embodiment of the present invention;

[0035] Figure 2 is an overall side sectional view of an embodiment of the present invention;

[0036] Figure 3 Schematic diagram of the feeding function of the feeding part of the embodiment of the present invention;

[0037] Figure 4 is a partial top view of a feeding portion of an embodiment of the present invention;

[0038] Figure 5 It is a schematic diagram of the combination of the feeding part and the winding function of the embodiment of the present invention;

[0039] Figure 6 It is a top view of the feeding part and the winding function combined with the feeding part of the embodiment of the present invention;

[0040] Figure 7 It is a schematic structural diagram of a deviation correction unit according to an embodiment of the present invention;

[0041] Figure 8 is a side view of a deviation correcting portion of an embodiment of the present invention;

[0042] Fig. 9 It is a schematic structural diagram of a drying section of an embodiment of the present invention;

[0043] Fig.10 Schematic diagram of the glue filling part of an embodiment of the present invention;

[0044] Fig.11It is a schematic diagram of the structure of the combination part of an embodiment of the present invention.

[0045] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0046] 1. Installation frame; 2. Feeding unit; 201. Fixed platform; 202. Clamping seat; 203. Fixed seat; 204. Sliding rod; 205. Driving motor; 206. Fixed screw; 207. Fixed motor; 3. Correction unit; 301. Correction seat; 302. Guide rod; 303. Support frame; 304. Correction frame; 305. Electric push rod; 306. Elastic reset member; 307. Laser sensor; 4. Glue adding unit; 401. Glue storage box; 402. Delivery pump; 403 , adding nozzle; 404, glue connection groove; 405, glue adding motor; 406, glue adding roller; 407, glue distribution roller; 408, pressure roller; 409, rotating gear; 5, drying section; 501, drying rack; 502, limit roller; 503, protective grille; 504, electric heating plate; 505, fan; 6, combining section; 601, combining rack; 602, combining roller; 603, combining motor; 604, extrusion rack; 605, extrusion roller; 606, elastic extrusion piece; 7, control section. DETAILED DESCRIPTION

[0047] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0048] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0049] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The phrase "in a preferred embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0050] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0051] See also Figures 1 to 11As shown, the present invention provides a solvent-free composite device and a composite method for flexible packaging, comprising a mounting frame 1, wherein three feeding parts 2 are arranged inside the mounting frame 1, and the functions of the three feeding parts 2 are to convey the pasting material, convey the pasted material, and roll up the finished material, wherein the feeding parts 2 responsible for conveying the pasting material and conveying the pasted material are respectively arranged at two ends inside the mounting frame 1, and the feeding part 2 responsible for rolling up the finished material is arranged at one end of the mounting frame 1 and cooperates with the corresponding feeding part 2;

[0052] The feeding part 2 includes a fixed platform 201, a clamping seat 202, a fixed seat 203, a sliding rod 204, a driving motor 205, a fixed screw 206 and a fixed motor 207. The fixed platform 201 is fixedly connected to the interior of the two ends of the mounting frame 1. Two clamping seats 202 are provided. One end of the two clamping seats 202 is slidably connected to the interior of the two sides of the fixed platform 201, and the two clamping seats 202 are slidably connected. The fixed seat 203 is rotatably arranged inside the other end of the clamping seat 202. One end of the sliding rod 204 is slidably connected to the interior of the corresponding fixed seat 203. The driving motor 205 is fixedly connected to the interior of the fixed platform 201, and the output end of the driving motor 205 is fixedly connected to the other end of the sliding rod 204. The outer edges of the two ends of the fixed screw 206 are connected to the interior of the corresponding two clamping seats 202 by threads. The fixed motor 207 is fixedly connected to the interior of the fixed platform 201, and the output end of the fixed motor 207 is fixedly connected to one end of the fixed screw 206:

[0053] The upper end of the feeding part 2 is provided with a deviation correction part 3, which cooperates with the material removed from the feeding part 2, and slightly adjusts the transport direction of the conveyed material by tilting the deviation correction part 3, so as to achieve the purpose of deviation correction and ensure the transportation of the material;

[0054] One end of the mounting frame 1 is provided with a glue adding part 4, which cooperates with one of the corresponding feeding parts 2, and the glue adding part 4 makes the adhesive adhere to the surface of the material conveyed by the feeding part 2, and replenishes the adhesive to ensure continuous gluing of the material;

[0055] A drying part 5 is arranged inside the mounting frame 1, and the inside of the drying part 5 matches with the surface of the material coated with the adhesive, and the adhesive on the surface of the material is dried by the drying part 5 for subsequent extrusion and bonding;

[0056] A bonding part 6 is provided on the upper part of the feeding part 2 for rolling up the finished product material, and the bonding part 6 extrude and bond the material with the adhesive and the material to be bonded to form the finished product;

[0057] A control unit 7 is provided on one side of the mounting frame 1 , and the control unit 7 is electrically connected to the feeding unit 2 , the deviation correcting unit 3 , the glue adding unit 4 , the drying unit 5 and the combining unit 6 , and the linkage and adjustment between the units are monitored and controlled by the control unit 7 .

[0058] Specifically, when the raw materials for flexible packaging need to be produced, the pasting material, pasted material and the reeling material seat need to be installed inside the corresponding feeding part 2, and then the control part 7 first controls the fixed motor 207 to drive the fixed screw 206 to rotate, so that the fixed screw 206 drives the clamping seat 202 and the fixed seat 203 to move in the direction of the corresponding pasting material, pasted material and reeling material seat through the thread transmission until the corresponding pasting material, pasted material and reeling material seat are fixed, so as to avoid the corresponding pasting material, pasted material and reeling material seat from being offset during the rotation process;

[0059] Then, the driving motor 205 drives the sliding rod 204 to rotate, and the rotation of the sliding rod 204 drives the corresponding fixing seat 203 to rotate, and the fixing seat 203 drives the corresponding pasting material, pasted material and winding material seat to rotate in corresponding directions, so as to realize the release and winding operations of the material;

[0060] Then the pasting material and the pasted material are passed through the corresponding correcting part 3, and the correcting part 3 monitors the transportation status of the material in real time and sends the monitored data to the control part 7 for processing. The control part 7 controls the inclination angle of the correcting part 3 to drive the material inside to adjust its posture to ensure that the material is always in the center position;

[0061] Then the adhesive material continues to pass through the corresponding adhesive adding part 4, and the adhesive material is evenly coated with glue on one side through the adhesive adding part 4;

[0062] Then the glued pasted material is passed through the drying part 5 to dry the glued surface. Drying the glued pasted material can ensure the quality of the composite. Water and impurities can be removed by drying, providing good conditions for subsequent steps.

[0063] Then the dried glue-coated material and the adhered material are passed through the interior of the combining portion 6 for extrusion and combination, and the glue-coated material and the adhered material are combined by extrusion to form a finished product raw material for flexible packaging;

[0064] Then the finished product is fixed to the reeling material feeding part 2, and the reeling material seat is driven to rotate by the reeling material feeding part 2 which is responsible for the reeling function to reel the finished product, thereby completing the production of the flexible packaging raw material.

[0065] See also Figures 3 to 6As shown, the position where the clamping seat 202 cooperates with the material roll is set as an inclined surface, and the inclined surface cooperates with the two ends of the material roll. Through the inclined surface of the clamping seat 202, the clamping seat 202 can be accurately inserted into the corresponding axis during the movement toward the corresponding pasting material, pasted material and winding material seat, thereby improving the docking fault tolerance rate.

[0066] See also Figure 2 , Figure 7 and Figure 8 As shown, the correcting part 3 includes a correcting seat 301, a guide rod 302, a support frame 303, a correcting frame 304, an electric push rod 305, an elastic reset member 306 and a laser sensor 307. The correcting seat 301 is fixedly connected to the inside of the mounting frame 1, and a plurality of guide rods 302 are rotatably arranged inside the correcting seat 301, and the guide rods 302 provide guidance for the material entering the correcting seat 301, the support frame 303 is fixedly connected to the inside of the correcting seat 301, the middle part of the correcting frame 304 is rotatably connected to the middle part of the support frame 303, one end of the electric push rod 305 is fixedly connected to one end of the support frame 303, and the output end of the electric push rod 305 is fixedly connected to one end of the correcting frame 304, and the elastic reset member 306 is arranged between the other end of the support frame 303 and the other end of the correcting frame 304, and the cooperation between the elastic reset member 306 and the electric push rod 305 can improve the stability of the correcting frame 304 during tilt adjustment;

[0067] The laser sensor 307 monitors the movement data of the material inside the deflection correcting frame 304 in real time, and transmits the movement data to the control unit 7 for processing. The control unit 7 controls the extension and contraction of the output end of the electric push rod 305 to tilt the deflection correcting frame 304. The tilt of the deflection correcting frame 304 will cause the elastic reset member 306 to deform, thereby adjusting the movement position of the material during the moving process, so that the material is always in the center position of the deflection correcting frame 304, thereby ensuring the transportation of the material.

[0068] See also Figure 2 and Fig.10As shown, the glue adding unit 4 includes a glue storage box 401, a delivery pump 402, a adding nozzle 403, a glue receiving groove 404, a glue adding motor 405, a glue adding roller 406, a glue equalizing roller 407, a pressure roller 408 and a rotating gear 409. The glue storage box 401 is arranged on one side of the installation frame 1, and the glue storage box 401 is used to store the supplementary glue. The delivery pump 402 is arranged on one side of the glue storage box 401, and the input end of the delivery pump 402 is connected to the inside of the glue storage box 401. The adding nozzle 403 is connected to the output of the delivery pump 402. The outlet end is connected through a pipeline, and the glue liquid in the glue storage box 401 is pumped to the adding nozzle 403 for spraying through the delivery pump 402. The glue connection groove 404 is arranged inside the installation frame 1, and the inside of the glue connection groove 404 is fixedly connected to the adding nozzle 403. The adding nozzle 403 discharges the added glue liquid into the inside of the glue connection groove 404 for replenishment. The glue adding motor 405 is fixedly connected to one end of the glue connection groove 404, and the glue adding roller 406 is rotatably arranged inside the glue connection groove 404. One end of the glue adding roller 406 The glue adding roller 406 is fixedly connected to the output end of the glue adding motor 405, and the glue adding roller 406 is used as the first rod to dip the glue liquid inside the glue receiving groove 404. The outer edge of the glue distribution roller 407 is tangent to the outer edge of the glue adding roller 406. The glue liquid on the outer edge of the glue adding roller 406 is dipped by the glue distribution roller 407. The glue liquid at this time is thinner and more uniform than the glue liquid on the outer edge of the glue adding roller 406. The outer edge of the pressure roller 408 cooperates with the outer edge of the glue distribution roller 407. The pressure roller 408 and the glue distribution roller 407 cooperate with the conveyed material. 408 squeezes the outer edge of the adhesive material onto the outer edge of the glue-distributing roller 407 for gluing. The rotating gear 409 is provided with three adjacent rotating gears 409 which mesh with each other, and the tooth centers of the three rotating gears 409 are fixedly connected with one end of the corresponding glue-adding roller 406, glue-distributing roller 407 and pressure roller 408. The rotating gear 409 enables the glue-adding roller 406, glue-distributing roller 407 and pressure roller 408 to rotate in linkage, thereby ensuring the uniform delivery of the glue liquid and the adhesive material.

[0069] See also Figure 2 and Fig. 9As shown, the drying section 5 includes a drying rack 501, a limiting roller 502, a protective grille 503, an electric heating plate 504 and a fan 505. The drying rack 501 is fixedly connected to the upper end of the interior of the mounting frame 1. A plurality of limiting rollers 502 are arranged to rotate inside the drying rack 501. The limiting rollers 502 guide and limit the adhesive materials entering the drying rack 501. The protective grille 503 is fixedly connected to the interior of the drying rack 501, and the protective grille 503 is vertically matched with the limiting rollers 502. The electric heating plate 504 is fixedly arranged on the inner side of the drying rack 501. The upper part of the protective grille 503 is used to separate the glue-coated adhesive material from the electric heating plate 504 to avoid direct contact between the two. The fan 505 is provided with a plurality of matrix components. The fan 505 and the electric heating plate 504 are vertically matched. The heat generated by the electric heating plate 504 is applied to the surface of the glue-coated adhesive material through the protective grille 503 by the fan 505 to dry the adhesive material. The glue-coated adhesive material is dried to ensure the quality of the composite. Water and impurities can be removed by drying, providing good conditions for subsequent steps.

[0070] See also Fig. 9 As shown, the heating wire inside the electric heating plate 504 is arranged in a bent shape. The bent heating wire can better concentrate the heat and improve the heating efficiency.

[0071] See also Figure 2 Fig.11 As shown, the combining part 6 includes a combining frame 601, a combining roller 602, a combining motor 603, an extrusion frame 604, an extrusion roller 605 and an elastic extrusion piece 606. The combining frame 601 is fixedly connected to the inside of the mounting frame 1, the combining roller 602 is rotatably arranged inside the combining frame 601, the combining motor 603 is fixedly arranged at one side of the combining frame 601, and the output end of the combining motor 603 is fixedly connected to one end of the combining roller 602. The combining roller 602 is driven to rotate by the combining motor 603, the extrusion frame 604 is slidably arranged inside the combining frame 601, the extrusion roller 605 is rotatably arranged inside the extrusion frame 604, and the elastic extrusion piece 606 is arranged between the extrusion frame 604 and the combining frame 601. The elastic extrusion piece 606 is always used to apply pressure to the extrusion frame 604, so that the extrusion frame 604 drives the extrusion roller 605 to apply pressure in the direction of the combining roller 602, so that the adhesive material between the combining roller 602 and the extrusion roller 605 and the pasted material are more closely fitted, thereby improving the quality of the finished product.

[0072] See also Figure 3 , Figure 5 , Fig.10 and Fig.11As shown, the driving motor 205, the fixed motor 207, the glue adding motor 405 and the combining motor 603 are all high-precision servo motors. Through the high-precision servo motors, the driving motor 205, the fixed motor 207, the glue adding motor 405 and the combining motor 603 can be controlled by the control unit 7 and perform more precise rotation operations, thereby improving the accuracy between each operation.

[0073] See also Figure 1 As shown, the control unit 7 is connected to the mains, and a processor is integrated inside the control unit 7. The processor controls the linkage and adjustment between the feeding unit 2, the deviation correction unit 3, the glue adding unit 4, the drying unit 5 and the combining unit 6 to realize the entire process of material transportation, deviation correction, glue adding, drying, combining and winding.

[0074] A composite method for flexible packaging, applied to the above-mentioned solvent-free composite equipment, comprises the following steps:

[0075] Step 1: Install the pasting material, pasted material and the rolling material seat inside the corresponding feeding part 2;

[0076] Step 2: The feeding part 2 fixes the corresponding pasting material, pasted material and the material rewinding seat through the clamping seat 202, and rotates to release or rewind the material;

[0077] Step 3: Then the pasted material first passes through the corresponding deviation correcting part 3 to monitor and adjust the transportation status;

[0078] Step 4: Then continue to pass the adhesive material through the corresponding adhesive adding part 4 to apply adhesive on one side;

[0079] Step 5: Then the glued adhesive material is passed through the drying part 5 to dry the glued surface;

[0080] Step 6: The dried adhesive material and the adhesive material are passed through the interior of the joint 6 and extruded and combined together to form a finished product;

[0081] Step 7: Then fix the finished product and the reeling feeding part 2 with load-reeling function, and drive the reeling material seat to rotate to reel the finished product, thereby completing the production of the flexible packaging raw material.

[0082] The working principle of the present invention is as follows: when the raw materials for flexible packaging need to be produced, the pasting material, pasted material and the rolling material seat need to be installed inside the corresponding feeding part 2, and then the control part 7 first controls the fixed motor 207 to drive the fixed screw 206 to rotate, so that the fixed screw 206 drives the clamping seat 202 and the fixed seat 203 to move in the direction of the corresponding pasting material, pasted material and the rolling material seat through the thread transmission until the corresponding pasting material, pasted material and the rolling material seat are fixed, so as to avoid the corresponding pasting material, pasted material and the rolling material seat from being offset during the rotation process;

[0083] Then, the driving motor 205 drives the sliding rod 204 to rotate, and the rotation of the sliding rod 204 drives the corresponding fixing seat 203 to rotate, and the fixing seat 203 drives the corresponding pasting material, pasted material and winding material seat to rotate in corresponding directions, so as to realize the release and winding operations of the material;

[0084] Then the pasting material and the pasted material are passed through the corresponding correcting part 3, and the correcting part 3 monitors the transportation status of the material in real time and sends the monitored data to the control part 7 for processing. The control part 7 controls the inclination angle of the correcting part 3 to drive the material inside to adjust its posture to ensure that the material is always in the center position;

[0085] Then the adhesive material continues to pass through the corresponding adhesive adding part 4, and the adhesive material is evenly coated with glue on one side through the adhesive adding part 4;

[0086] Then the glued pasted material is passed through the drying part 5 to dry the glued surface. Drying the glued pasted material can ensure the quality of the composite. Water and impurities can be removed by drying, providing good conditions for subsequent steps.

[0087] Then, the dried glue-coated material and the bonded material are passed through the interior of the combining part 6 for extrusion and combination, and the glue-coated material and the bonded material are combined together by extrusion to form a finished raw material for flexible packaging; then, the finished product is fixed to the winding feed part 2, and the winding material seat is driven to rotate by the feeding part 2 responsible for the winding function to wind up the finished product, thereby completing the production of the flexible packaging raw material.

[0088] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.

Claims

1. A solvent-free composite equipment, characterized in that: The invention comprises a mounting frame (1), wherein three feeding parts (2) are arranged inside the mounting frame (1), and the functions of the three feeding parts (2) are to convey the pasting material, convey the pasted material, and roll up the finished material, respectively. The feeding parts (2) responsible for conveying the pasting material and conveying the pasted material are arranged at two ends inside the mounting frame (1), respectively, and the feeding part (2) responsible for rolling up the finished material is arranged at one end of the mounting frame (1) and cooperates with the corresponding feeding part (2); The feeding part (2) comprises a fixed platform (201), a clamping seat (202), a fixed seat (203), a sliding rod (204), a driving motor (205), a fixed screw (206) and a fixed motor (207); the fixed platform (201) is fixedly connected to the interior of both ends of the mounting frame (1); two clamping seats (202) are provided; one end of the two clamping seats (202) is slidably connected to the interior of both sides of the fixed platform (201); and the two clamping seats (202) are slidably connected to each other; the fixed seat (203) is rotatably provided at the other end of the clamping seat (202). Inside, one end of the sliding rod (204) is slidably connected to the inside of the corresponding fixing seat (203), the driving motor (205) is fixedly connected to the inside of the fixing platform (201), and the output end of the driving motor (205) is fixedly connected to the other end of the sliding rod (204), the outer edges of both ends of the fixing screw (206) are connected to the inside of the corresponding two clamping seats (202) through threads, the fixing motor (207) is fixedly connected to the inside of the fixing platform (201), and the output end of the fixing motor (207) is fixedly connected to one end of the fixing screw (206): The upper end of the feeding part (2) is provided with a deviation correction part (3), and the deviation correction part (3) cooperates with the material removed by the feeding part (2). The transportation direction of the conveyed material is slightly adjusted by tilting the deviation correction part (3), thereby achieving the purpose of deviation correction and ensuring the transportation of the material. A glue-adding portion (4) is provided at one end of the mounting frame (1), and the glue-adding portion (4) cooperates with one of the corresponding material conveying portions (2). The glue-adding portion (4) allows the adhesive to adhere to the surface of the material conveyed by the material conveying portion (2), and the adhesive is replenished to ensure continuous gluing of the material. A drying part (5) is arranged inside the installation frame (1), and the interior of the drying part (5) cooperates with the surface of the material coated with the adhesive, and the adhesive on the surface of the material is dried by the drying part (5) to facilitate subsequent extrusion and bonding; A coupling portion (6) is disposed on the upper portion of the feeding portion (2) responsible for rolling up the finished product material, and a deviation correction portion (3) is also disposed inside the coupling portion (6). The coupling portion (6) extrude and bond the material to which the adhesive is attached and the material to be bonded to form a finished product; A control unit (7) is provided on one side of the installation frame (1); the control unit (7) is electrically connected to the feeding unit (2), the deviation correction unit (3), the glue adding unit (4), the drying unit (5) and the combining unit (6); the linkage and adjustment between the various units are monitored and controlled through the control unit (7); The deflection correcting part (3) comprises a deflection correcting seat (301), a guide rod (302), a support frame (303), a deflection correcting frame (304), an electric push rod (305), an elastic reset member (306) and a laser sensor (307); the deflection correcting seat (301) is fixedly connected to the inside of the mounting frame (1); a plurality of guide rods (302) are rotatably arranged inside the deflection correcting seat (301); the support frame (303) is fixedly connected to the inside of the deflection correcting seat (301); the middle part of the deflection correcting frame (304) is rotatably connected to the middle part of the support frame (303); one end of the electric push rod (305) is fixedly connected to one end of the support frame (303); the output end of the electric push rod (305) is fixedly connected to one end of the deflection correcting frame (304); and the elastic reset member (306) is arranged between the other end of the support frame (303) and the other end of the deflection correcting frame (304).

2. A solvent-free composite equipment according to claim 1, characterized in that: The position where the clamping seat (202) matches the material roll is set as an inclined surface, and the inclined surface matches the two ends of the material roll.

3. A solvent-free composite equipment according to claim 1, characterized in that: The glue adding section (4) comprises a glue storage box (401), a delivery pump (402), a adding nozzle (403), a glue connection groove (404), a glue adding motor (405), a glue adding roller (406), a glue distribution roller (407), a pressure roller (408) and a rotating gear (409); the glue storage box (401) is arranged on one side of the installation frame (1); the delivery pump (402) is arranged on one side of the glue storage box (401), and the input end of the delivery pump (402) is connected to the inside of the glue storage box (401); the adding nozzle (403) is connected to the output end of the delivery pump (402) via a pipeline; the glue connection groove (404) is arranged inside the installation frame (1), and the inside of the glue connection groove (404) is fixedly connected to the adding nozzle (403); the glue adding motor (405) is connected to the glue adding roller (406), a glue distribution roller (407), a pressure roller (408) and a rotating gear (409); (405) is fixedly connected to one end of the glue connection groove (404), the glue adding roller (406) is rotatably arranged inside the glue connection groove (404), one end of the glue adding roller (406) is fixedly connected to the output end of the glue adding motor (405), the outer edge of the glue distribution roller (407) is tangent to the outer edge of the glue adding roller (406), the outer edge of the pressure roller (408) is matched with the outer edge of the glue distribution roller (407), the pressure roller (408) and the glue distribution roller (407) are matched with the conveyed material, the rotating gear (409) is provided with three adjacent rotating gears (409) that are meshed with each other, and the tooth centers of the three rotating gears (409) are fixedly connected to the corresponding glue adding roller (406), the glue distribution roller (407) and one end of the pressure roller (408).

4. The solvent-free composite equipment according to claim 1, characterized in that: The drying section (5) comprises a drying rack (501), a limiting roller (502), a protective grille (503), an electric heating plate (504) and a fan (505); the drying rack (501) is fixedly connected to the upper end of the interior of the mounting frame (1); a plurality of limiting rollers (502) are rotatably arranged inside the drying rack (501); the protective grille (503) is fixedly connected to the interior of the drying rack (501), and the protective grille (503) and the limiting roller (502) are vertically matched; the electric heating plate (504) is fixedly arranged on the upper part of the protective grille (503); a plurality of fans (505) are arranged to form a matrix, and the fans (505) and the electric heating plate (504) are vertically matched.

5. A solvent-free composite equipment according to claim 4, characterized in that: The heating wire inside the electric heating plate (504) is arranged in a curved shape.

6. The solvent-free composite equipment according to claim 1, characterized in that: The coupling portion (6) comprises a coupling frame (601), a coupling roller (602), a coupling motor (603), an extrusion frame (604), an extrusion roller (605) and an elastic extrusion member (606); the coupling frame (601) is fixedly connected to the inside of the mounting frame (1); the coupling roller (602) is rotatably arranged inside the coupling frame (601); the coupling motor (603) is fixedly arranged on one side of the coupling frame (601); an output end of the coupling motor (603) is fixedly connected to one end of the coupling roller (602); the extrusion frame (604) is slidably arranged inside the coupling frame (601); the extrusion roller (605) is rotatably arranged inside the extrusion frame (604); and the elastic extrusion member (606) is arranged between the extrusion frame (604) and the coupling frame (601).

7. The solvent-free composite equipment according to claim 1, characterized in that: The driving motor (205), the fixing motor (207), the glue adding motor (405) and the combining motor (603) are all high-precision servo motors.

8. The solvent-free composite equipment according to claim 1, characterized in that: The control unit (7) is connected to the mains, and a processor is integrated inside the control unit (7). The processor controls the linkage and adjustment between the material conveying unit (2), the deviation correction unit (3), the glue adding unit (4), the drying unit (5) and the combining unit (6), thereby realizing the entire process of material conveying, deviation correction, glue adding, drying, combining and winding.

9. A composite method for flexible packaging, applied to a solvent-free composite device according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: Install the sticking material, the sticked material and the winding material seat inside the corresponding feeding part (2); Step 2: The material feeding part (2) fixes the corresponding pasting material, pasted material and material rewinding seat through the clamping seat (202), and rotates to release or rewind the material; Step 3: The pasted material is first passed through the corresponding deviation-correcting part (3) to monitor and adjust the transport status; Step 4: Then continue to pass the adhesive material through the corresponding adhesive adding part (4) to apply adhesive on one side; Step 5: Pass the glued adhesive material through the drying section (5) to dry the glued surface; Step 6: The dried adhesive material and the adhesive material are passed through the interior of the joint (6) and extruded and combined together to form a finished product; Step 7: Then the finished product and the reeling material feeding part (2) are fixedly loaded and the reeling material feeding part (2) drives the reeling material seat to rotate and reel the finished product, thereby completing the production of the flexible packaging material.

Citation Information

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