Ceramic wheel brush machining lathe positioning mechanism
By designing the ceramic wheel brush processing lathe positioning mechanism, the upper and lower surface processing of the ceramic brush roller is achieved by using the clamps and worm gear mechanisms, the problem of only processing the upper surface in the prior art is solved, and the processing efficiency and stability are improved. Reduces debris splash and cylinder stress, extending equipment life.
Patent Information
- Application Number
- CN202411044039.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-07-31
AI Technical Summary
In the prior art, the ceramic brush roller can only process the upper surface after being fixed, and cannot be fully processed. It needs to be repositioned and installed to process the lower surface, resulting in many operating steps and low efficiency.
A ceramic wheel brush processing lathe positioning mechanism is designed. Through the clamping part and worm gear mechanism in the rectangular shell, the upper and lower surfaces of the ceramic brush roller can be processed. The clamping part includes an arc support plate and a clamp, and the motor drives it. The horn rotates, the worm and worm gear mechanism drives the rotating shaft and the stop door, and the electric cylinder drives the rectangular shell to move up and down, combining the slot and insert block structure to ensure the stable positioning and efficient processing of the ceramic brush roller.
The upper and lower surfaces of the ceramic brush roller can be processed without repositioning, which improves processing efficiency, enhances clamping stability, and reduces splash risk by collecting and blocking debris, extends the service life of the electric cylinder.
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Figure CN119115584A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of positioning technology, in particular to a positioning mechanism for a ceramic wheel brush processing lathe. Background Art
[0002] Ceramic wheel brush is an industrial tool, usually used in surface treatment, cleaning and polishing processes. It is mainly composed of ceramic brush roller and bristles. The ceramic brush roller needs to be installed on the lathe through the positioning mechanism during production and processing, and then processed by the lathe.
[0003] After searching, a Chinese patent application with publication number CN219379796U discloses a positioning mechanism for a ceramic wheel brush processing lathe, which relates to the field of positioning technology, including a workbench, and an adjustable positioning mechanism is arranged on the top of the workbench. The positioning mechanism for a ceramic wheel brush processing lathe described in the utility model, a driving motor drives a worm gear to make the lifting worm drive the positioning clamping mechanism to telescope up and down to adjust the height, the front and rear sides of the driving motor are in contact with the front and rear sides of the vertical plate, the top of the vertical plate is threadedly connected with the reinforcing plate by a locking bolt, so that the limiting arcs arranged on the front and rear sides of the reinforcing plate face the outer wall of the lifting worm to play a role of limiting protection, the driven gear drives the telescopic screw to telescope left and right to position and clamp ceramic wheel brushes of different sizes, and the positioning clamping plate is convenient for adjustment. The limiting ring is threadedly connected with the positioning clamping plate through a guide rod, and the ceramic wheel brush is positioned and clamped by a limiting groove, so as to achieve the effect of easy adjustment and positioning for ceramic wheel brush processing.
[0004] However, in the above patent application documents, after the ceramic brush roller is fixed by the positioning clamping plate, the position of the ceramic brush roller is fixed. At this time, the lathe can only process the upper surface of the ceramic brush roller, that is, it is impossible to fully process the ceramic brush roller. If the lower surface of the ceramic brush roller is to be processed, it is also necessary to reposition and install it, which increases the number of operating steps and leads to low processing efficiency. For this reason, the present invention provides a positioning mechanism for a ceramic wheel brush processing lathe. Summary of the invention
[0005] The technical problem solved by the present invention is: in the prior art, after the ceramic brush roller is fixed by a positioning clamping plate, the position of the ceramic brush roller is fixed. At this time, the lathe can only process the upper surface of the ceramic brush roller, that is, it is impossible to achieve comprehensive processing of the ceramic brush roller. If the lower surface of the ceramic brush roller is to be processed, it is also necessary to reposition and install it, which increases the number of operating steps and leads to low processing efficiency.
[0006] The present invention can be implemented through the following technical scheme: a positioning mechanism for a ceramic wheel brush processing lathe, comprising a rectangular shell with an opening at the top, a rod No. 1 penetrating and rotatably arranged on the left side of the rectangular shell, a round block fixedly connected to one end of the rod No. 1 located in the rectangular shell, a clamping member is arranged on the side of the round block away from the rod No. 1, the clamping member comprises an arc support plate fixedly connected to the side wall of the round block and an arc clamping plate slidably arranged on the side wall of the round block, and the arc length of the arc support plate is greater than the arc length of the arc clamping plate; a plurality of threaded top rods are penetrating and rotatably arranged on both the arc support plate and the arc clamping plate.
[0007] A further technical improvement of the present invention is that a vertical sliding groove is provided on the side of the round block away from the No. 1 rod, a slider is slidably arranged in the sliding groove, and the arc clamp is fixedly connected to one side of the slider; a screw rod is rotatably arranged in the sliding groove along the length direction of the sliding groove, the screw rod passes through the slider, and one end of the screw rod is arranged outside the round block.
[0008] A further technical improvement of the present invention lies in that: a through hole is opened on the right side of the rectangular shell, a No. 2 rod is arranged through the through hole, and the No. 2 rod moves and rotates horizontally in the through hole; one end of the No. 2 rod located outside the rectangular shell is fixedly connected to a limiting plate, and the other end is fixedly connected to a round block; the round block is also provided with a clamping member on the side away from the No. 2 rod.
[0009] A further technical improvement of the present invention is that: a mounting groove is provided on the front side of the rectangular shell, a rotating shaft is rotatably provided at the bottom of the mounting groove, a baffle door is fixedly connected to the rotating shaft; the rotating shaft is driven by a worm gear mechanism.
[0010] A further technical improvement of the present invention is that the worm and worm gear mechanism includes a worm wheel which is sleeved and fixedly connected to one end of the rotating shaft, the outer wall of the rectangular shell is also fixedly connected to a mounting shell, the worm wheel is located in the mounting shell, a worm is also rotatably connected in the mounting shell, and the worm and worm wheel are in a meshing state.
[0011] A further technical improvement of the present invention is that a base is arranged below the rectangular shell, guide rods are fixedly connected to the bottom of the rectangular shell all around, the bottom ends of the guide rods pass through and are slidably arranged on the base, an electric cylinder is arranged below the base, a push rod is fixedly connected to the output shaft of the electric cylinder, the top end of the push rod passes through the base and is fixedly connected to the bottom of the rectangular shell.
[0012] A further technical improvement of the present invention is that slots are equidistantly provided on the outer wall of the guide rod, and the bottom of the slots is arranged obliquely upward; plug plates are passed through and slidably connected on both the left and right sides of the base, an insert block is fixedly connected to one side of the insert plate located inside the base, and the bottom of the insert block is also arranged obliquely upward.
[0013] A further technical improvement of the present invention is that a push plate is fixedly connected to one end of the plug plate outside the base, a spring is fixedly connected between the push plate and the base, and when the plug block is inserted into the slot, the spring is in the original length state.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In the present invention, the ceramic brush roller is clamped between the arc support plate and the arc clamping plate to achieve positioning of the ceramic brush roller. When the ceramic brush roller is processed, the motor drives the No. 1 rod to rotate, so that both the upper surface and the lower surface of the ceramic brush roller can be processed without repositioning, which is conducive to improving processing efficiency;
[0016] 2. In the present invention, when clamping ceramic brush rollers of different diameters, there will be a problem of small contact area between the ceramic brush roller and the arc support plate and the arc clamping plate. At this time, by rotating the threaded push rod, one end of the threaded push rod is against the surface of the ceramic brush roller, thereby increasing the contact area with the ceramic brush roller and improving the stability of clamping;
[0017] 3. In the present invention, the rectangular shell has the function of collecting debris, and the side wall of the rectangular shell has the function of blocking debris, so that the debris generated by processing will not splash outside the rectangular shell, reducing the damage of the splashing debris to the operator;
[0018] 4. In the present invention, since the bottom of the slot and the plug block are both inclined upward, it is convenient for the guide rod to move upward under the drive of the electric cylinder. Since the top of the slot and the plug block are both horizontal, the plug block will limit the downward movement of the guide rod. At this time, the electric cylinder can stop working, and the rectangular shell can also maintain its position, thereby reducing the force on the electric cylinder and increasing the service life of the electric cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the internal structure connection of the rectangular shell of the present invention;
[0022] Figure 3 For the present invention Figure 1 A partial enlarged view of the middle A;
[0023] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the round block in the present invention;
[0024] Figure 5 It is a schematic diagram of a partial cross-sectional structure of the base in the present invention;
[0025] Figure 6 It is a schematic diagram of the partial cross-sectional structure of the installation shell in the present invention.
[0026] In the figure: 1, rectangular shell; 2, rod No. 1; 3, round block; 4, arc clamp; 5, arc support plate; 6, threaded top rod; 7, screw rod; 8, rod No. 2; 9, rotating shaft; 10, door stop; 11, mounting shell; 12, guide rod; 13, base; 14, push rod; 15, slot; 16, plug plate; 17, plug block; 18, push plate; 19, spring; 20, slide groove; 21, slider. DETAILED DESCRIPTION
[0027] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0028] See also Figure 1-Figure 6 As shown, a positioning mechanism for a ceramic wheel brush processing lathe comprises a rectangular shell 1 with an opening at the top, a rod 2 is rotatably provided on the left side of the rectangular shell 1, and the rod 2 is located at the center position of the left side of the rectangular shell 1, or is located slightly below the center position; the rod 2 is driven by a motor, and the motor is fixedly mounted on the left outer wall of the rectangular shell 1; a round block 3 is fixedly connected to one end of the rod 2 located in the rectangular shell 1, and a clamping member is provided on the side of the round block 3 away from the rod 2, and the clamping member comprises an arc support plate 5 fixedly connected to the side wall of the round block 3 and an arc clamp slidably arranged on the side wall of the round block 3. Plate 4, and the arc length of the arc support plate 5 is greater than the arc length of the arc clamping plate 4; when clamping the ceramic brush roller, the arc support plate 5 is first located below the arc clamping plate 4, and then the ceramic brush roller is placed above the arc support plate 5, and then the arc clamping plate 4 is moved downward, so that the ceramic brush roller is clamped between the arc support plate 5 and the arc clamping plate 4, so as to realize the positioning of the ceramic brush roller. When processing the ceramic brush roller, the No. 1 rod 2 is driven to rotate by the motor, so that the upper surface and the lower surface of the ceramic brush roller can be processed without repositioning, which is conducive to improving the processing efficiency;
[0029] The arc length of the arc support plate 5 is greater than the arc length of the arc clamping plate 4, so that ceramic brush rollers of different diameters can be first positioned on the side wall of the round block 3, and the ceramic brush rollers can be fixed in cooperation with the arc clamping plate 4;
[0030] In the above, a plurality of threaded push rods 6 are penetrated and rotatably arranged on the arc support plate 5 and the arc clamping plate 4; when clamping ceramic brush rollers of different diameters, there will be a problem of small contact area between the ceramic brush roller and the arc support plate 5 and the arc clamping plate 4. At this time, by rotating the threaded push rod 6, one end of the threaded push rod 6 is pressed against the surface of the ceramic brush roller, thereby increasing the contact area with the ceramic brush roller and improving the clamping stability; wherein, in order to reduce damage to the surface of the ceramic brush roller, a rubber layer is also arranged at the end of the threaded push rod 6.
[0031] In the above, the driving structure of the arc clamp 4 can be: a vertical slide groove 20 is opened on the side of the round block 3 away from the No. 1 rod 2, a slider 21 is slidably arranged in the slide groove 20, and the arc clamp 4 is fixedly connected to one side of the slider 21; a screw rod 7 is rotatably arranged in the slide groove 20 along the length direction of the slide groove 20, the screw rod 7 passes through the slider 21, and one end of the screw rod 7 is arranged outside the round block 3; when the ceramic brush roller is placed on the top of the arc support plate 5, the screw rod 7 is rotated to drive the slider 21 to move downward, so that the slider 21 slides downward along the slide groove 20, so that the slider 21 drives the arc clamp 4 to move downward, thereby clamping the ceramic brush roller.
[0032] In order to improve the stability of the ceramic brush roller during processing, a through hole is opened on the right side of the rectangular shell 1, and a No. 2 rod 8 is arranged through the through hole, and the No. 2 rod 8 moves and rotates horizontally in the through hole; one end of the No. 2 rod 8 outside the rectangular shell 1 is fixedly connected to a limiting plate, and the other end is fixedly connected to a round block 3; the round block 3 is also provided with a clamping piece on the side away from the No. 2 rod 8; when positioning the ceramic brush roller, the No. 2 rod 8 is pushed first, so that the distance between the round block 3 on the No. 2 rod 8 and the round block 3 on the No. 1 rod 2 is sufficient to accommodate the ceramic brush roller, and when one end of the ceramic brush roller is fixed at the round block 3 on the No. 1 rod 2, the No. 2 rod 8 is pushed again, so that the No. 2 rod 8 drives the round block 3 to move in the direction close to the ceramic brush roller, and then the clamping piece is used to clamp the other end of the ceramic brush roller, so that the stability of the ceramic brush roller during processing can be improved.
[0033] In the present application, the rectangular shell 1 has the function of collecting debris, and the side wall of the rectangular shell 1 has the function of blocking debris, so that the debris generated by processing will not splash outside the rectangular shell 1, reducing the damage of the splashing debris to the operator;
[0034] Furthermore, in order to achieve the cleaning of debris, an installation groove is opened on the front side of the rectangular shell 1, and a rotating shaft 9 is rotatably arranged at the bottom of the installation groove, and a baffle door 10 is fixedly connected to the rotating shaft 9; the rotating shaft 9 is driven by a worm and worm gear mechanism; the worm and worm gear mechanism includes a worm wheel which is sleeved and fixedly connected to one end of the rotating shaft 9, and the outer side wall of the rectangular shell 1 is also fixedly connected to a mounting shell 11, and the worm wheel is located in the mounting shell 11, and a worm is also rotatably connected in the mounting shell 11, and the worm and the worm wheel are in a meshing state; when cleaning the debris inside the rectangular shell 1, the worm is rotated to make the worm drive the worm wheel to rotate, and the worm wheel then drives the rotating shaft 9 and the baffle door 10 to rotate, so that the front side of the rectangular shell 1 is in an open state, which makes it convenient to clean the debris inside the rectangular shell 1 out of the rectangular shell 1.
[0035] In order to facilitate the adjustment of the height of the processing position, a base 13 is arranged below the rectangular shell 1, and guide rods 12 are fixedly connected to the bottom of the rectangular shell 1 on all sides, and the bottom ends of the guide rods 12 pass through and are slidably arranged on the base 13. An electric cylinder is arranged below the base 13, and a push rod 14 is fixedly connected to the output shaft of the electric cylinder, and the top end of the push rod 14 passes through the base 13 and is fixed to the bottom of the rectangular shell 1; when working, the electric cylinder is started, so that the electric cylinder drives the rectangular shell 1 to move up and down, thereby changing the overall height of the ceramic brush roller, which is convenient for the lathe tool to realize the processing of the ceramic brush roller.
[0036] When the rectangular housing 1 moves to a specified height, in order to reduce the force on the electric cylinder and increase the service life of the electric cylinder, slots 15 are equidistantly provided on the outer wall of the guide rod 12, and the bottom of the slots 15 is arranged obliquely upward; plug plates 16 are penetrated and slidably connected on both sides of the base 13, and a plug block 17 is fixedly connected to one side of the plug plate 16 located inside the base 13, and the bottom of the plug block 17 is also arranged obliquely upward; a push plate 18 is fixedly connected to one end of the plug plate 16 located outside the base 13, and a spring 19 is fixedly connected between the push plate 18 and the base 13. When the plug block 17 is inserted into the slot 15, the spring 19 is in its original length state; when working, when the electric cylinder When the rectangular housing 1 is driven to move upward, the guide rod 12 will move upward. At this time, the plug block 17 and the slot 15 will slide, so that the plug block 17 drives the plug plate 16 to move in the direction away from the guide rod 12. At this time, the spring 19 is stretched. When the guide rod 12 moves to the specified height, the elastic force of the spring 19 will drive the plug plate 16 to move in the direction close to the guide rod 12, so that the plug block 17 is inserted into the slot 15. Since the tops of the slot 15 and the plug block 17 are both in a horizontal state, the plug block 17 will limit the downward movement of the guide rod 12. At this time, the electric cylinder can stop working, and the rectangular housing 1 can also maintain its position.
[0037] When the present invention is in use, when positioning the ceramic brush roller, the second rod 8 is first pushed so that the distance between the round block 3 on the second rod 8 and the round block 3 on the first rod 2 is sufficient to accommodate the ceramic brush roller. After one end of the ceramic brush roller is placed on the top of the arc support plate 5 on the round block 3 of the first rod 2, the screw rod 7 is rotated so that the screw rod 7 drives the slider 21 to move downward, so that the slider 21 slides downward along the slide groove 20, so that the slider 21 drives the arc clamping plate 4 to move downward, thereby clamping the ceramic brush roller, so that the ceramic brush roller is clamped between the arc support plate 5 and the arc clamping plate 4, and the ceramic brush roller is positioned; the second rod 8 is pushed again so that the second rod 8 drives the round block 3 to move in the direction close to the ceramic brush roller, and then the clamping member is used to clamp the other end of the ceramic brush roller, so that the stability of the ceramic brush roller during processing can be improved; by rotating the threaded top rod 6, one end of the threaded top rod 6 is against the surface of the ceramic brush roller, thereby increasing the contact area with the ceramic brush roller and improving the stability of clamping;
[0038] Start the electric cylinder, so that the electric cylinder drives the rectangular shell 1 to move up and down, thereby changing the overall height of the ceramic brush roller, which facilitates the lathe tool to process the ceramic brush roller; when the electric cylinder drives the rectangular shell 1 to move upward, the guide rod 12 will move upward. At this time, the plug block 17 and the slot 15 will slide, so that the plug block 17 drives the plug plate 16 to move away from the guide rod 12. At this time, the spring 19 is stretched. When the guide rod 12 moves to the specified height, the elastic force of the spring 19 will drive the plug plate 16 to move toward the guide rod 12, thereby inserting the plug block 17 into the slot 15. Since the top of the slot 15 and the plug block 17 are both in a horizontal state, the plug block 17 will limit the downward movement of the guide rod 12. At this time, the electric cylinder can stop working, and the rectangular shell 1 can also maintain its position.
[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A positioning mechanism for a ceramic wheel brush processing lathe, Features: The invention comprises a rectangular shell (1) with an opening at the top, a rod (2) passing through the left side of the rectangular shell (1) and being rotatably provided, a round block (3) being fixedly connected to one end of the rod (2) located in the rectangular shell (1), a clamping member being provided on the side of the round block (3) away from the rod (2), the clamping member comprising an arc support plate (5) fixedly connected to the side wall of the round block (3) and an arc clamping plate (4) slidably provided on the side wall of the round block (3), and the arc length of the arc support plate (5) is greater than the arc length of the arc clamping plate (4); a plurality of threaded top rods (6) are passed through and rotatably provided on both the arc support plate (5) and the arc clamping plate (4).
2. A ceramic wheel brush processing lathe positioning mechanism according to claim 1, It is characterized in that The round block (3) is provided with a vertical slide groove (20) on a side away from the No. 1 rod (2), a slider (21) is slidably arranged in the slide groove (20), and the arc clamping plate (4) is fixedly connected to one side of the slider (21); a screw rod (7) is rotatably arranged in the slide groove (20) along the length direction of the slide groove (20), the screw rod (7) passes through the slider (21), and one end of the screw rod (7) is arranged outside the round block (3).
3. A ceramic wheel brush processing lathe positioning mechanism according to claim 1, It is characterized in that A through hole is provided on the right side of the rectangular shell (1), and a No. 2 rod (8) is arranged in the through hole. The No. 2 rod (8) moves horizontally and rotates in the through hole; one end of the No. 2 rod (8) located outside the rectangular shell (1) is fixedly connected to a limit plate, and the other end is fixedly connected to a round block (3); the round block (3) is also provided with a clamping member on the side away from the No. 2 rod (8).
4. A ceramic wheel brush processing lathe positioning mechanism according to claim 1, It is characterized in that The front side of the rectangular housing (1) is provided with a mounting groove, the bottom of the mounting groove is rotatably provided with a rotating shaft (9), and a blocking door (10) is fixedly connected to the rotating shaft (9); the rotating shaft (9) is driven by a worm gear mechanism.
5. A ceramic wheel brush machining lathe positioning mechanism according to claim 4, It is characterized in that The worm gear mechanism comprises a worm gear sleeved and fixedly connected to one end of a rotating shaft (9); the outer wall of the rectangular housing (1) is also fixedly connected to a mounting shell (11); the worm gear is located in the mounting shell (11); a worm is rotatably connected in the mounting shell (11); and the worm gear and the worm gear are in a meshing state.
6. A ceramic wheel brush processing lathe positioning mechanism according to claim 1, It is characterized in that A base (13) is arranged below the rectangular shell (1), and guide rods (12) are fixedly connected to the four sides of the bottom of the rectangular shell (1), and the bottom ends of the guide rods (12) pass through and are slidably arranged on the base (13). An electric cylinder is arranged below the base (13), and a push rod (14) is fixedly connected to the output shaft of the electric cylinder, and the top end of the push rod (14) passes through the base (13) and is fixedly connected to the bottom of the rectangular shell (1).
7. A ceramic wheel brush processing lathe positioning mechanism according to claim 6, It is characterized in that The outer wall of the guide rod (12) is provided with slots (15) at equal intervals, and the bottom of the slots (15) is arranged obliquely upward; plug plates (16) are passed through and slidably connected to the left and right sides of the base (13); an insert block (17) is fixedly connected to one side of the insert plate (16) located inside the base (13), and the bottom of the insert block (17) is also arranged obliquely upward.
8. A ceramic wheel brush machining lathe positioning mechanism according to claim 7, It is characterized in that A push plate (18) is fixedly connected to one end of the insert plate (16) outside the base (13), and a spring (19) is fixedly connected between the push plate (18) and the base (13). When the insert block (17) is inserted into the slot (15), the spring (19) is in an original length state.
Citation Information
Patent Citations
Pipe fitting fixed-angle drilling equipment
CN111774600A
Connecting rod bolt matched nut machining clamp
CN211219016U
Automatic table type drilling machine for electric power engineering
CN211939184U
Working roll cold rolling machining equipment
CN214640719U
Ceramic wheel brush machining lathe positioning mechanism
CN219379796U
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