Laboratory operation table with poison gas leakage protection function
By integrating toxic gas sensors and central control systems on the laboratory operating table, toxic gas concentration is monitored and evaluated in real time and linked with the ventilation system, the problems of traditional system response lag and monitoring blind spots are solved, and laboratory safety and experimental personnel are improved Health protection.
Patent Information
- Application Number
- CN202411309945.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2024-12-27
AI Technical Summary
The gas treatment system in traditional laboratories has problems such as lag in response, monitoring blind spots and no real-time risk assessment, and cannot effectively deal with local gas leakage on the experimental bench, resulting in the safety of experimental personnel being threatened.
A laboratory operating table with toxic gas leakage protection function was designed, integrating toxic gas sensor module, data acquisition module, central control system and gas discharge structure, monitoring toxic gas concentration in real time, conducting risk assessment, and linking with the laboratory ventilation system to trigger Alarm and automatic adjustment of ventilation system.
Real-time monitoring and risk assessment of the concentration of toxic gas around the laboratory bench is realized, laboratory safety and health protection of experimental personnel are improved, detection sensitivity and range can be flexibly adjusted according to experimental needs, dynamically predict potential risks and take preventive measures.
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Figure CN119186681A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laboratory equipment, in particular to a laboratory operating table with a poisonous gas leakage protection function. Background Art
[0002] In modern laboratories, especially in the fields of chemistry, biology, and materials science (which may involve factories, pharmaceuticals, food processing, and other scenarios), a variety of toxic and harmful gases are often produced during the experiment. If these gases are not handled in time, they may accumulate around the laboratory table, posing a serious threat to the health and safety of the experimenters. Traditional laboratories usually rely on centralized ventilation systems or local exhaust devices to deal with these toxic gases. (Another scenario is basic and clinical toxicology research, such as carbon monoxide poisoning, hydrogen sulfide poisoning, ammonia poisoning, peripheral environment and cell experiments and animal experiments. The poisoning environment, that is, in high-risk work or experimental processes, is not entirely toxic gases generated by the experimental process.) However, these methods have the following problems:
[0003] Delayed response: Centralized ventilation systems can usually only provide uniform ventilation throughout the laboratory and cannot respond to local toxic gas leaks on the laboratory bench in a timely manner. When toxic gas leaks occur, they may have already caused harm to the experimenters, but the ventilation system has not yet been able to fully dilute or remove these harmful gases.
[0004] Monitoring blind spots: In some complex experimental environments, traditional ventilation and exhaust equipment is difficult to cover all possible toxic gas leakage points, and it is easy to form monitoring blind spots around the laboratory table. In this case, the local toxic gas concentration may exceed the safe range, and the experimenters cannot detect it in time.
[0005] No real-time risk assessment: Most existing laboratory safety equipment is limited to gas detection and alarm functions, and lacks comprehensive real-time risk assessment capabilities. During the experiment, the generation of toxic gases is uncertain and complex. Traditional equipment is difficult to accurately assess and predict the risk level of the experimental environment in the first place, resulting in the inability of experimenters to take effective preventive measures.
[0006] Insufficient system intelligence: With the development of laboratory technology, the experimental environment has become more and more complex, while traditional toxic gas treatment and monitoring equipment often lacks intelligent functions and cannot be flexibly adjusted according to the actual situation during the experiment, resulting in a significant reduction in the adaptability and effectiveness of the equipment.
[0007] In response to the above problems, there is an urgent need for a laboratory operating table system that can monitor the concentration of toxic gases in real time within the local area of the laboratory table, conduct comprehensive risk assessment, and intelligently adjust the ventilation system to ensure the safety of the laboratory environment and the health of the experimenters.
[0008] The present invention proposes a laboratory operating table with a toxic gas leakage protection function, which aims to monitor the toxic gas concentration around the laboratory table in real time, conduct risk assessment and trigger an alarm by integrating a toxic gas sensor module, a data acquisition module, a central control system, an alarm module and a gas exhaust structure, and at the same time, it is linked with the laboratory ventilation system to achieve the purpose of efficiently treating harmful gases and preventing them from causing harm to experimental personnel and the experimental environment. The intelligent design and modular architecture of the system enable it to adapt to different types of experimental needs and provide a higher level of safety assurance. Summary of the invention
[0009] The purpose of the present invention is to provide a laboratory operating table with a toxic gas leakage protection function to address the deficiencies of the prior art and to solve the problems raised in the background technology.
[0010] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a laboratory operating table with a toxic gas leakage protection function, comprising a main laboratory table, the left and right sides of the main laboratory table are respectively connected to a water tank through a full-range telescopic rubber connecting sleeve, a roller moving structure is arranged at the bottom of the water tank, and a gas exhaust structure is arranged at the top of the main laboratory table.
[0011] As a preferred technical solution of the present invention, the gas exhaust structure includes a protective net, an exhaust fan and a shell, wherein the exhaust fan is arranged in the inner cavity of the shell, and the protective net is arranged on the shell.
[0012] As a preferred technical solution of the present invention, a poisonous gas sensor is also arranged in the housing.
[0013] As a preferred technical solution of the present invention, the main experimental platform has a built-in toxic gas risk prediction and evaluation system.
[0014] As a preferred technical solution of the present invention, the toxic gas risk assessment system includes a toxic gas sensor module, a data acquisition module, a central control system, an alarm module and a display and recording module, and is characterized in that:
[0015] The poisonous gas sensor module is used to monitor the concentration of poisonous gases in the interior and surrounding air of the test bench in real time. The poisonous gases specifically include: hydrogen sulfide, sulfur dioxide, carbon monoxide, ozone, ammonia, and methane;
[0016] The data acquisition module is used to collect and transmit the data monitored by the poison gas sensor module;
[0017] The central control system includes a data processing unit and a risk assessment unit, wherein the data processing unit processes the toxic gas concentration data and calculates the toxic gas risk index;
[0018] The risk assessment unit uses the following algorithm to perform risk assessment based on toxic gas concentration, experiment type, laboratory ventilation conditions and historical data:
[0019]
[0020] Among them, R is the toxic gas risk index, C i is the concentration of the ith poison gas, W i is the weight coefficient associated with the ith poison gas, V j is the evaluation value of other influencing factors (such as ventilation conditions, experimental type, etc.), α and β are adjustment coefficients, the alarm module triggers an alarm when the toxic gas risk index calculated by the risk assessment unit exceeds a preset threshold, and the display and recording module is used to display the toxic gas concentration and risk index in real time, and archive the recorded data.
[0021] As a preferred technical solution of the present invention, the poison gas sensor module includes a plurality of different types of sensors for detecting concentrations of different types of poison gases, and the detection sensitivity and range of the sensors can be adjusted according to experimental requirements.
[0022] As a preferred technical solution of the present invention, the risk assessment unit of the central control system further uses the following algorithm formula to predict toxic gas leakage:
[0023]
[0024] Among them, P is the predicted probability of toxic gas leakage, C k is the current concentration of the kth poison gas, T k is the historical average concentration of the toxic gas, A is the ventilation area of the laboratory, and γ is the adjustment coefficient.
[0025] As a preferred technical solution of the present invention, the alarm module includes sound alarm, light alarm and SMS notification, and when the toxic gas risk index exceeds a threshold, these alarm modes are triggered simultaneously.
[0026] As a preferred technical solution of the present invention, the data processing unit further has a self-learning function, by continuously updating the weight coefficient W i And adjustment coefficients α and β are used to optimize the toxic gas risk assessment algorithm.
[0027] As a preferred technical solution of the present invention, the display and recording module has a data analysis function and can generate a trend graph of toxic gas concentration changes and a risk assessment report for reference by laboratory managers.
[0028] Compared with the prior art, the present invention has the following beneficial effects: First, by integrating various types of toxic gas sensors, the present invention can monitor the concentration of various harmful gases inside and around the experimental platform in real time. Compared with the traditional single monitoring method, the sensor module of the present invention can flexibly adjust the detection sensitivity and range according to the experimental requirements to ensure accurate monitoring of different types of toxic gases. Especially in high-risk experimental processes, the present invention can detect toxic gas leaks in a timely and accurate manner, thereby improving the safety of the experimental environment.
[0029] Secondly, the central control system of the present invention not only has real-time data processing and risk assessment functions, but also introduces self-learning algorithms and toxic gas leakage prediction models. Through continuous analysis and optimization of historical data, the system can dynamically adjust risk assessment parameters, predict potential toxic gas leakage risks, and work with the laboratory's ventilation system to take preventive measures before danger occurs. This intelligent design effectively reduces the potential risks in laboratory operations and improves the system's response speed and decision-making ability.
[0030] Finally, the modular design of the system of the present invention enables it to have strong scalability and adaptability, and can be flexibly configured according to the needs of different laboratories (and working environments). Whether it is adding monitoring sensors, expanding data processing capabilities, or realizing remote monitoring and diversified alarm methods, the present invention can meet the safety requirements in a variety of experimental environments. At the same time, the design of backup power supply and emergency shutdown function ensures the continuous operation of the system and the safety protection of experimenters in extreme situations. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the structure of a laboratory operating table with a toxic gas leakage protection function proposed by the present invention;
[0032] Figure 2 This is a system block diagram of a toxic gas risk prediction and assessment system for a laboratory operating table with toxic gas leakage protection function proposed by the present invention. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings and multiple embodiments.
[0035] Example 1: Experimental bench structure and components
[0036] The present invention provides a laboratory operating table with a toxic gas leakage protection function, such as Figure 1 and Figure 2 As shown, it includes a main experimental table 1, a water tank 3, a gas exhaust structure 4 and a toxic gas risk prediction and assessment system. The left and right sides of the main experimental table 1 are respectively connected to a water tank 3 through an all-round telescopic rubber connecting sleeve 5, and a roller moving structure 2 is arranged at the bottom of the water tank 3 to facilitate the flexible movement and operation of the experimental table. A gas exhaust structure 4 is arranged on the upper part of the main experimental table 1, and the structure includes a protective net, an exhaust fan and a shell, wherein the exhaust fan is arranged in the inner cavity of the shell, and the protective net is arranged on the shell, which is used to exhaust the harmful gases generated during the experiment.
[0037] Example 2: Poison gas sensor module
[0038] The toxic gas sensor module is installed in the shell of the experimental bench to monitor the concentration of toxic gases inside the experimental bench and in the surrounding environment in real time. The sensor module is composed of various types of sensors, including infrared sensors, electrochemical sensors, etc. These sensors can detect a variety of harmful gases that may be produced in the experiment, such as hydrogen sulfide, sulfur dioxide, carbon monoxide, ozone, ammonia, methane, etc. The detection sensitivity and range of the sensor can be adjusted according to the experimental requirements to ensure accurate monitoring of different toxic gas concentrations.
[0039] Example 3: Toxic Gas Risk Prediction and Assessment System
[0040] The toxic gas risk assessment system is installed inside the main experimental table 1. The system includes a toxic gas sensor module, a data acquisition module, a central control system, an alarm module, and a display and recording module. The toxic gas sensor module monitors the toxic gas concentration around the experimental table in real time and transmits the data to the central control system through the data acquisition module. The data processing unit in the central control system processes the toxic gas concentration data and calculates the toxic gas risk index. The following formula is used for risk assessment:
[0041]
[0042] Among them, R is the toxic gas risk index, C i is the concentration of the ith poison gas, W i is the weight coefficient associated with the ith poison gas, V j is the evaluation value of other influencing factors (such as ventilation conditions, laboratory temperature, humidity, experiment type and duration, etc.), α and β are adjustment coefficients, the alarm module triggers an alarm when the toxic gas risk index calculated by the risk assessment unit exceeds a preset threshold, and the display and recording module is used to display the toxic gas concentration and risk index in real time, and archive the recorded data.
[0043] Example 4: Gas exhaust structure and ventilation system linkage
[0044] The gas exhaust structure 4 is linked with the laboratory's ventilation system. When the concentration of toxic gas increases during the experiment, it automatically increases the working intensity and speed of the ventilation system. The structure not only includes a protective net and an exhaust fan, but also integrates an intelligent control unit with adjustable air volume, which can adjust the exhaust volume according to real-time monitoring data, thereby effectively and quickly reducing the concentration of toxic gas.
[0045] Example 5: Toxic gas leakage prediction and prevention
[0046] The risk assessment unit in the central control system also includes a toxic gas leak prediction function. By analyzing the current toxic gas concentration and historical data, the system can predict the possible risk of toxic gas leaks in the future and calculate the leakage probability using the following formula:
[0047]
[0048] Among them, P is the predicted probability of toxic gas leakage, C k is the current concentration of the kth poison gas, T k is the historical average concentration of the toxic gas, A is the ventilation area of the laboratory, and γ is the adjustment coefficient.
[0049] Example 6: Multiple alarm mechanisms
[0050] When the toxic gas risk index or leakage probability exceeds the preset threshold, the alarm module will trigger multiple alarm modes at the same time, including sound alarm, light alarm and SMS notification, to ensure that the experimenters are informed in time and take countermeasures. The alarm system can be configured according to the specific situation of the laboratory and supports remote alarm and multi-user notification.
[0051] Example 7: Data recording and analysis function
[0052] The display and recording module displays the toxic gas concentration, risk index and predicted probability of toxic gas leakage in real time, and archives all monitoring data and evaluation results. The system has a long-term data storage function and can generate toxic gas concentration trend charts and risk assessment reports. These data can be used for daily management, safety audits and accident investigations, providing important reference for laboratory safety management.
[0053] Example 8: Self-learning and optimization
[0054] The data processing unit in the central control system has a self-learning function, which continuously updates the weight coefficient W by analyzing historical data and evaluation results. i And adjustment coefficients α, β, optimize the gas risk assessment algorithm. This self-learning function can adapt to changes in different experimental environments and conditions, and improve the accuracy and reliability of the system's risk assessment.
[0055] Example 9: Remote monitoring and management
[0056] The system supports remote monitoring, and laboratory managers can view the toxic gas concentration and risk assessment of the laboratory bench in real time through the network. The mobile application also supports real-time alarm notification and data viewing, making it easy for managers to understand the safety status of the laboratory at any time.
[0057] Example 10: Backup power and continuous operation
[0058] To ensure that the system can still operate normally in the event of a power outage, the test bench is equipped with a backup power supply. This power supply can immediately switch and power the system when the main power is interrupted, ensuring the continuous operation of toxic gas monitoring, risk assessment and alarm functions. In addition, the system has fault detection and automatic recovery functions, and can automatically restart and resume normal working status after power is restored.
[0059] Example 11: Modular design and scalability
[0060] In order to meet the needs of different laboratories (or different scenarios), the present invention adopts a modular design, and each functional module can be configured and expanded according to actual needs. For example, sensor modules can be added to monitor more types of toxic gases, or the computing power of the central control system can be expanded to cope with more complex monitoring and evaluation tasks. The modular design makes the system highly scalable and adaptable, and is suitable for laboratories of different sizes and types.
[0061] Example 12: System maintenance and calibration
[0062] To ensure the long-term stability and accuracy of the system, the system has built-in sensor calibration and maintenance reminder mechanisms. Based on the usage and environmental conditions of the sensors, the system automatically generates calibration and maintenance reminders to guide the experimenter to calibrate regularly. In addition, the system also has a fault diagnosis function that can detect abnormalities in sensors or other components and provide detailed troubleshooting suggestions to ensure that the system is always in optimal working condition.
[0063] Example 13: Automatic generation of safety reports
[0064] The display and recording module can automatically generate safety reports. The system will automatically generate safety reports containing detailed analysis based on toxic gas monitoring data, risk assessment results and historical records. These reports are not only used for daily management, but also can provide important data support during laboratory safety audits or accident investigations.
[0065] Example 14: Emergency handling and automatic shutdown
[0066] In order to protect the experimenters and equipment in an emergency, the system is designed with an emergency shutdown function. When the system detects a high-risk toxic gas leak or other serious faults, it will automatically trigger the emergency shutdown procedure, shut down the experimental equipment and quickly start the ventilation system to minimize the risk and protect the safety of the experimenters.
[0067] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A laboratory operating table with a toxic gas leakage protection function, characterized in that: The invention comprises a main experimental platform (1), wherein the left and right sides of the main experimental platform (1) are respectively connected to a water tank (3) via an all-round telescopic rubber connecting sleeve (5), a roller moving structure (2) is arranged at the bottom of the water tank (3), and a gas exhaust structure (4) is arranged at the top of the main experimental platform (1).
2. A laboratory operating table with a toxic gas leakage protection function according to claim 1, characterized in that: The gas exhaust structure (4) comprises a protective net, an exhaust fan and a shell, wherein the exhaust fan is arranged in the inner cavity of the shell, and the protective net is arranged on the shell.
3. The laboratory operating table with toxic gas leakage protection function according to claim 1 is characterized in that: A poisonous gas sensor is also arranged in the shell.
4. The laboratory operating table with toxic gas leakage protection function according to claim 1 is characterized in that: The main experimental platform (1) has a built-in toxic gas risk prediction and assessment system.
5. The laboratory operating table with toxic gas leakage protection function according to claim 4 is characterized in that: The toxic gas risk assessment system includes a toxic gas sensor module, a data acquisition module, a central control system, an alarm module, and a display and recording module, and is characterized in that: The poison gas sensor module is used to monitor the concentration of poison gas in the air around the experimental platform in real time; The data acquisition module is used to collect and transmit the data monitored by the poison gas sensor module; The central control system includes a data processing unit and a risk assessment unit, wherein the data processing unit processes the toxic gas concentration data and calculates the toxic gas risk index; The risk assessment unit uses the following algorithm to perform risk assessment based on toxic gas concentration, experiment type, laboratory ventilation conditions and historical data: Among them, R is the toxic gas risk index, C i is the concentration of the ith poison gas, W i is the weight coefficient associated with the ith poison gas, V j is the evaluation value of other influencing factors, α and β are adjustment coefficients, the alarm module triggers an alarm when the toxic gas risk index calculated by the risk assessment unit exceeds a preset threshold, and the display and recording module is used to display the toxic gas concentration and risk index in real time, and archive the recorded data.
6. The laboratory operating table with toxic gas leakage protection function according to claim 1 is characterized in that: The poison gas sensor module includes multiple different types of sensors for detecting concentrations of different types of poison gases, including hydrogen sulfide, sulfur dioxide, carbon monoxide, ozone, ammonia, and methane. The detection sensitivity and range of the sensor can be adjusted according to experimental requirements.
7. The laboratory operating table with toxic gas leakage protection function according to claim 1 is characterized in that: The risk assessment unit of the central control system further uses the following algorithm formula to predict gas leakage: Among them, P is the predicted probability of toxic gas leakage, C k is the current concentration of the kth poison gas, T k is the historical average concentration of the toxic gas, A is the ventilation area of the laboratory, and γ is the adjustment coefficient.
8. The laboratory bench toxic gas risk assessment system according to claim 5, characterized in that: The alarm module includes sound alarm, light alarm and SMS notification. When the toxic gas risk index exceeds the threshold, these alarm modes are triggered simultaneously.
9. The laboratory bench toxic gas risk assessment system according to claim 5, characterized in that: The data processing unit further has a self-learning function by continuously updating the weight coefficient W i And adjustment coefficients α and β are used to optimize the toxic gas risk assessment algorithm.
10. The laboratory bench toxic gas risk assessment system according to claim 1, characterized in that: The display and recording module has a data analysis function and can generate a trend graph of toxic gas concentration changes and a risk assessment report for reference by laboratory managers.
Citation Information
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