Automatic punching device with protection function for C-shaped steel machining

By designing guidance, compression, oil control and push mechanisms in the C-shaped steel machining punching machine, the problems of uneven hole positions, punch cracks and material jumps are solved, and an efficient and safe punching process is achieved.

CN119187338AInactive Publication Date: 2024-12-27WUXI TEYOUTE MASCH CO LTD

Patent Information

Application Number
CN202411126869.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing C-shaped steel punching machines are prone to cause uneven holes during the punching process, and the punch cracks and material jumps when the steel is too thick, which poses safety hazards and low efficiency problems.

Method used

An automatic punching device including a guide mechanism, a pressing mechanism, a stamping mechanism, an oil control mechanism, a protective mechanism and a push mechanism are designed. The punch is driven by a hydraulic cylinder for stabilization, the solenoid valve collects waste, and the oil control mechanism reduces the adhesive phenomenon. , the protective mechanism ensures safe operation and the push mechanism realizes continuous punching.

Benefits of technology

It effectively avoids hole deformation and punch cracking, improves punching flatness and safety, reduces thermal deformation and wear of steel, realizes continuous automatic punching, and improves punching efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119187338A_ABST
    Figure CN119187338A_ABST
Patent Text Reader

Abstract

The invention discloses an automatic punching device with a protection function for C-shaped steel machining, and belongs to the technical field of profile machining, the automatic punching device comprises a device main body, three groups of guide mechanisms, a pressing mechanism, a punching mechanism, an oil control mechanism, a protection mechanism and a pushing mechanism, and the bottom of one end of the device main body is provided with the three groups of guide mechanisms; the top of the other end of the device body is provided with two pressing mechanisms, a controller is arranged between the two pressing mechanisms, and the controller is electrically connected with the interior of the protection mechanism. The punching device has the beneficial effects that when the punch punches the surface of a profile downwards, due to the fact that the periphery of a hole site is pressed through the bottom of the ejector rod, the periphery of a punched hole can be kept flat, and when the thickness of steel is large and the resistance borne by the punch becomes large and the punch cracks, due to the existence of the ejector rod, the fractured punch only remains in the ejector rod, and the punching quality is improved. And the device cannot jump out to accidentally injure operators, so that the use safety of the device is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of profile processing, and in particular to an automatic punching device with a protective function for processing C-shaped steel. Background Art

[0002] The processing methods of C-shaped steel mainly include the following: Cold bending forming: bend, cut and process the cold-rolled steel plate or steel strip through bending machines, shearing machines and other equipment to form a C-shaped steel with a C-shaped cross-section, and then use a punching device to open holes on the surface of the C-shaped steel for easy use of the profile.

[0003] After searching, the Chinese patent authorization number CN218744284U discloses a C-shaped steel processing punching machine. Although the device can drive the punch and the base to rotate through the installation of a motor, so that the rotating punch and the base can punch the steel, so that the punch and the base can punch the steel without disassembling, which makes the punching machine more convenient to use and improves the punching efficiency. However, when the punch is punching, the area around the hole on the surface of the C-shaped steel is subjected to the pressure of the punch, resulting in a small deformation around the hole groove, which leads to unevenness around the hole, thereby affecting the hole opening effect. At the same time, if the steel is too thick, there is a risk of the punch breaking during punching, and the broken punch is easy to accidentally injure the operator and cause safety hazards;

[0004] After searching, the Chinese patent authorization number CN213728832U discloses a punching device for C-shaped steel processing. Although the bottom of the processing table of the device is fixed with a waste box connected to the blanking chute to realize automatic unloading, when the punch is punching, when the punch speed is too fast, a piston will be formed between the punch and the inner wall of the blade, causing vacuum adsorption, sucking the waste out of the lower die blade, or the punch length is not enough, resulting in material jumping, which will cause the jumping waste to easily affect subsequent punching. Summary of the invention

[0005] One of the purposes of the present application is to provide an automatic punching device with a protective function for C-shaped steel processing to solve the problems that the area around the hole is uneven when the existing punch is punching, the punch may break when the steel is too thick and may easily injure the operator, and the punch may jump when the speed is too fast.

[0006] In order to achieve the above objectives, the technical solution adopted in the present application is: an automatic punching device with a protective function for C-shaped steel processing, comprising a device body, a guiding mechanism, a clamping mechanism, a stamping mechanism, an oil control mechanism, a protective mechanism and a pushing mechanism. Three groups of guide mechanisms are installed at the bottom of one end of the device body, and each group of guide mechanisms clamps the two sides of the profile. Two clamping mechanisms are installed at the top of the other end of the device body, and a controller is arranged between the two clamping mechanisms. The controller is electrically connected to the inside of the protective mechanism. A stamping mechanism for punching holes on the surface of the profile is arranged on one side of the controller, an oil control mechanism is installed on one side of the stamping mechanism, and a pushing mechanism is arranged on the other side of the stamping mechanism. The pushing mechanism is used to move the profile for horizontal displacement, and a waste trough for collecting waste is placed under the stamping mechanism.

[0007] Preferably, the guide mechanism includes a first mounting frame installed on the top of the device body by bolts, first pneumatic rods are embedded at both ends of the first mounting frame, a first slider is mounted on the outside of the telescopic end of the first pneumatic rod, the top of the first slider is rotatably connected to the bottom of the guide wheel, and the guide wheels are distributed on both sides of the profile, two first sliders are provided, both of the two first sliders are in sliding contact with the outer wall of the first slide rod, and both ends of the first slide rod are welded to the two ends of the first mounting frame, and the profile is placed between the two guide wheels, so that the first pneumatic rod can drive the first slider to move, and the movement of the first slider can drive the two guide wheels to move at the same time, so that the two sides of the profile can be clamped and fixed by the guide wheels, so that the profile can only move in a straight line.

[0008] Preferably, the clamping mechanism includes a gantry connected to the top of the device body by bolts, and two gantries are provided. Second pneumatic rods are fixedly installed at both ends of the top of the two gantries, and lifting blocks are externally mounted on the telescopic end of the bottom of the second pneumatic rod. The lifting blocks are slidably matched with the gantry on both sides, and the lifting blocks are rotatably connected to the two ends of the pressing shaft respectively, and the telescopic end of the second pneumatic rod extends downward, so that the second pneumatic rod can drive the lifting blocks on both sides of the gantry to move, and the lifting blocks can drive the pressing shaft to move downward while moving downward, so that the pressing shaft can be pressed on the top surface of the profile, so that the profile can be fixed during the stamping process.

[0009] Preferably, the stamping mechanism includes a support frame welded to the top of the device body, the top of the support frame is fixedly installed with a first hydraulic cylinder, the outside of the telescopic end of the bottom of the first hydraulic cylinder is provided with a punch, the punch passes through the inside of the push rod, the inner wall of the push rod is in sliding contact with the outer wall of the punch, and the top of the push rod is threadedly connected to the bottom of the lifting seat, the tops of both ends of the lifting seat are welded to the telescopic ends of the bottom of the second hydraulic cylinder, the second hydraulic cylinder is embedded in one end of the connecting frame, and the other end of the connecting frame is welded to the top of the support frame, the top of the support frame is provided with four hole grooves that slide with the guide column, and the bottom of the guide column is welded to the top of the lifting seat, the lifting seat is driven to move downward by the second hydraulic cylinder, and the lifting seat can drive the push rod to move downward while moving downward, so that the bottom of the push rod can press the area around the hole on the surface of the profile, and then the punch is driven downward by the bottom of the first hydraulic rod to punch downward, when the punch punches the surface of the profile downward, the area around the hole is pressed by the bottom of the push rod, which is beneficial to prevent the area around the hole from being deformed when punching the profile, and to keep the area around the punching flat.

[0010] Preferably, a lower die seat is arranged below the lifting seat, a die core is embedded in the lower die seat, a second air groove is opened in the die core, one end of the second air groove is communicated with the through hole in the middle of the die core, and the other end of the second air groove is communicated with the first air groove in the lower die seat, the other end of the first air groove is communicated with one end of a connecting pipe, an electromagnetic valve for controlling the air flow in the air pipe is installed on the outside of the connecting pipe, and the electromagnetic valve is electrically connected to the controller, the other end of the connecting pipe is communicated with an air pump, when the punch moves downward, the waste material is punched into the hole groove inside the die core, and when the waste material enters the hole groove inside the die core, the electromagnetic valve is opened. Open, so that the air pump can pump high-pressure air into the first air groove inside the lower die base, and then the high-pressure air enters the second air groove through the first air groove, and is ejected obliquely downward through the inclined channel at the other end of the second hole groove, so that the waste inside the mold core is rushed to the waste groove below for collection under the action of high-pressure gas, thereby avoiding the phenomenon of material jumping in the lower die base; and when the thickness of the steel is large, the resistance encountered by the punch becomes large and causes the punch to crack, due to the existence of the push rod, the broken punch will only remain inside the push rod, and will not jump out to accidentally injure the operator, thereby greatly improving the safety of the use of the device.

[0011] Preferably, the shape of the mold core is consistent with the shape of the circular groove in the middle of the lower mold base, and the second air groove inside the mold core is opened in an inclined shape. An annular groove is opened at the top of the mold core, and a cutting ring is embedded in the annular groove at the top of the mold core. The top of the cutting ring protrudes from the surface of the mold core, and the top of the cutting ring is provided with a cutting edge. When pressure is applied to the steel by the bottom of the push rod, the bottom surface of the steel will contact the cutting ring on the surface of the mold core, so that the surface of the steel can be squeezed out of a ring-shaped groove by the cutting ring, which is beneficial to reduce the thickness of the edge steel at the punching position.

[0012] Preferably, the oil control mechanism includes a first threaded rod slidably connected to both sides of one end of the lifting seat, one end of the first threaded rod is externally threadedly connected to a nut, the other end of the first threaded rod is welded to a second slider, one side of the second slider is connected to both sides of the top of the airbag, the interior of the airbag is a hollow structure, and the outer wall of the airbag is a corrugated surface, the two sides of the bottom of the airbag are glued to the bottom of the telescopic rod, the outside of the telescopic rod is sleeved with a first spring, the top of the telescopic rod is welded to the bottom of the second slider, a plug is provided on the top of the airbag, and the bottom of the airbag is connected to an atomizing nozzle, the bottom hole groove of the atomizing nozzle is distributed in a ring shape, the lifting seat can drive the airbag to move downward when it moves downward, and the bottom of the airbag will contact the top surface of the profile when the airbag moves downward, so that the airbag can be squeezed, so that the stamping and stretching oil inside the airbag can be squeezed out through the atomizing nozzle at the bottom, and then the stamping and stretching oil can be sprayed to the surface of the next hole position, so that when the hole position is stamped, the stamping and stretching oil on the surface can reduce the sticking phenomenon on the punch surface, and at the same time can reduce the thermal deformation and wear of the steel.

[0013] Preferably, the protective mechanism includes a shell connected to the surface of the device body by bolts, buttons are arranged inside both ends of the shell, the bottom of the button is embedded in the two ends of the connecting rod, the outer wall of the connecting rod is slidably connected to the hole groove on the surface of the limit shell, and a second spring is mounted on the outside of the limit shell, the middle part of the connecting rod is rotatably connected to the top of the third slider, the outer wall of the third slider is in sliding contact with the inner wall of the limit shell, and a switch body is installed at the bottom of the limit shell, and by pressing the two buttons at the same time, the two ends of the connecting rod can move downward at the same time, so that the connecting rod drives the third slider inside the limit shell to move downward, so that the switch body under the third slider can be pressed, and the device requires the operator to press the switch body with both hands to be able to punch.

[0014] Preferably, the pushing mechanism includes a fixed block welded to the top of one end of the device main body, two ends of the fixed block are connected to the mounting block through a third sliding rod, the mounting block is welded to the device main body, a third spring is sleeved on the outside of one end of the third sliding rod, and the third sliding rod is slidably connected to the moving plate, two ends of the moving plate are fitted with the surface of the top block, the top block is sleeved on the outside of the third pneumatic rod, the third pneumatic rod is fixed to the top of the device main body by bolts, and the other side of the moving plate is welded to the supporting block, fourth sliding rods are welded on the top of both ends of the supporting block, the fourth sliding rod is slidably connected to both ends of the card block, the top of the card block is a sloped structure, and the fourth sliding rod A fourth spring is mounted on the outside of the rod. When the card block is located inside the punching hole on the surface of the profile, the card block is extended by the third pneumatic rod, pushing the movable plate to move, thereby driving the card block to move. When the card block moves backward, the top shoe surface contacts the steel material, which will cause the card block to shrink downward. When the card block moves to the next hole position, it will extend upward under the push of the fourth spring. When the third pneumatic rod shrinks, the card block will reset under the push of the third spring. During the resetting process of the card block, the profile will be driven to move. This reciprocating process can drive the profile to move continuously and intermittently, thereby automatically performing continuous punching on the profile, thereby improving the punching efficiency.

[0015] Preferably, the middle surface of the other side of the movable plate is tightly fitted with the surface of one end of the second threaded rod, and the second threaded rod passes through the interior of the mounting block, and the interior of the mounting block is threadedly connected to the outer wall of the second threaded rod. By rotating the second threaded rod, the end point of one end of the second threaded rod is adjusted, so that one end of the second threaded rod can have the effect of blocking the movable plate, and then the position of the reset position of the card block is adjusted, thereby adjusting the travel of the card block, thereby achieving the effect of adjusting the distance the card block moves the steel each time.

[0016] Compared with the prior art, the beneficial effects of this application are:

[0017] (1) The automatic punching device with a protective function for processing C-shaped steel drives the lifting seat to move downward through the second hydraulic cylinder. The lifting seat can drive the push rod to move downward while moving downward, so that the bottom of the push rod can press the area around the hole on the surface of the profile, and then drive the punch to punch downward through the bottom of the first hydraulic rod. When the punch presses the surface of the profile downward, the area around the hole is pressed by the bottom of the push rod, which is beneficial to prevent the area around the hole from deforming during punching and to keep the area around the punching flat. When the thickness of the steel is large, the resistance to the punch increases, causing the punch to crack. Due to the existence of the push rod, the broken punch will only remain inside the push rod and will not jump out to accidentally injure the operator, thereby greatly improving the safety of the device.

[0018] (2) This is an automatic punching device with a protective function for processing C-shaped steel. When the punch moves downward, the waste material is punched into the hole groove inside the mold core. When the waste material enters the hole groove inside the mold core, the solenoid valve opens, allowing the air pump to pump high-pressure air into the first air groove inside the lower mold base. Then, the high-pressure air enters the second air groove through the first air groove, and is ejected obliquely downward through the inclined channel at the other end of the second hole groove. Then, the waste material inside the mold core is rushed to the waste groove below for collection under the action of the high-pressure gas, thereby avoiding the phenomenon of material jumping in the lower mold base.

[0019] (3) In the automatic punching device with protective function for processing C-shaped steel, the lifting seat can drive the airbag to move downward when it moves downward. When the airbag moves downward, the bottom of the airbag will contact the top surface of the profile, so that the airbag can be squeezed, so that the stamping and stretching oil inside the airbag can be squeezed out through the atomizing nozzle at the bottom, and then the stamping and stretching oil can be sprayed to the surface of the next hole position, so that when the hole position is punched, the stamping and stretching oil on the surface can reduce the sticking phenomenon on the punch surface, and at the same time can reduce the thermal deformation and wear of the steel.

[0020] (4) This is an automatic punching device with a protective function for processing C-shaped steel. When the card block is located inside the punching hole on the surface of the profile, the card block is extended by the third pneumatic rod, pushing the movable plate to move, thereby driving the card block to move. When the card block moves backward, the top shoe surface contacts the steel, causing the card block to shrink downward. When the card block moves to the next hole position, it extends upward under the push of the fourth spring. When the third pneumatic rod shrinks, the card block is reset under the push of the third spring. During the reset process of the card block, the profile is driven to move. This reciprocating motion can drive the profile to move continuously and intermittently, thereby automatically achieving the effect of continuously punching the profile, thereby improving the punching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a schematic diagram of the structure of the guide mechanism of the present invention.

[0023] Figure 3 It is a schematic diagram of the structure of the clamping mechanism of the present invention.

[0024] Figure 4 It is a schematic diagram of the structure of the punching mechanism of the present invention.

[0025] Figure 5 It is a schematic diagram of the connection between the air pump and the connecting pipe of the present invention.

[0026] Figure 6 It is a schematic diagram of the structure of the first air groove and the second air groove of the present invention.

[0027] Figure 7 It is a schematic diagram of the structure of the protection mechanism of the present invention.

[0028] Figure 8 It is a schematic diagram of the cross-sectional structure of the limiting shell of the present invention.

[0029] Fig. 9 It is a schematic diagram of the structure of the pushing mechanism of the present invention.

[0030] Fig.10 It is a structural schematic diagram of the oil control mechanism of the present invention.

[0031] Fig.11 It is a side view structural schematic diagram of the present invention.

[0032] Fig.12 It is a front view structural schematic diagram of the present invention.

[0033] In the figure: 1. device body; 2. guide mechanism; 201. first mounting frame; 202. first gas pressure rod; 203. first slider; 204. guide wheel; 205. first slider; 3. clamping mechanism; 301. gantry; 302. second gas pressure rod; 303. lifting block; 304. pressing shaft; 4. stamping mechanism; 401. support frame; 402. first hydraulic cylinder; 403. punch; 404. ejector rod; 405. lifting seat; 406. second hydraulic cylinder; 407. connecting frame; 408. guide column; 409. lower die seat; 410. die core; 411. connecting pipe; 412. solenoid valve; 413. air pump; 414. first air groove; 415. second air groove; 416. cutting ring; 5. oil control mechanism; 501. first a threaded rod; 502, a nut; 503, a second slider; 504, an air bag; 505, a plug; 506, a telescopic rod; 507, a first spring; 508, an atomizing nozzle; 6, a protective mechanism; 601, a housing; 602, a button; 603, a connecting rod; 604, a limiting housing; 605, a second spring; 606, a third slider; 607, a switch body; 7, a waste trough; 8, a pushing mechanism; 801, a third slider; 802, a mounting block; 803, a third spring; 804, a fixing block; 805, a moving plate; 806, a top block; 807, a third gas pressure rod; 808, a second threaded rod; 809, a supporting block; 810, a fourth spring; 811, a clamping block; 812, a fourth slider; 9, a controller; 10, a profile. DETAILED DESCRIPTION

[0034] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0035] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0036] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0037] One of the preferred embodiments of the present application is as follows: Figures 1 to 4As shown, an automatic punching device with a protective function for processing C-shaped steel includes a device body 1, a guide mechanism 2, a clamping mechanism 3, a punching mechanism 4, an oil control mechanism 5, a protective mechanism 6 and a pushing mechanism 8. Three groups of guide mechanisms 2 are installed at the bottom of one end of the device body 1, and each group of guide mechanisms 2 clamps the two sides of the profile 10. Two clamping mechanisms 3 are installed at the top of the other end of the device body 1, and a controller 9 is arranged between the two clamping mechanisms 3. The controller 9 is electrically connected to the internal of the protective mechanism 6. A punching mechanism 4 for punching holes on the surface of the profile 10 is arranged on one side of the controller 9, an oil control mechanism 5 is installed on one side of the punching mechanism 4, and a pushing mechanism 8 is arranged on the other side of the punching mechanism 4. The pushing mechanism 8 is used to move the profile 10 for water The punch 403 is inserted into the top of the support frame 401, and the inner wall of the push rod 404 is in sliding contact with the outer wall of the punch 403. The top of the push rod 404 is threadedly connected to the bottom of the lifting seat 405. The tops of both ends of the lifting seat 405 are welded to the bottom telescopic end of the second hydraulic cylinder 406. The second hydraulic cylinder 406 is embedded in one end of the connecting frame 407, and the other end of the connecting frame 407 is welded to the top of the support frame 401. Four guide rails are provided on the top of the support frame 401. The guide column 408 is slidably matched with the hole groove, and the bottom of the guide column 408 is welded with the top of the lifting seat 405. The clamping mechanism 3 includes a gantry 301 connected to the top of the device body 1 by bolts. Two gantry frames 301 are provided. The second gas pressure rods 302 are fixedly installed at both ends of the top of the two gantry frames 301. The lifting block 303 is externally mounted on the telescopic end of the bottom of the second gas pressure rod 302. The lifting block 303 is slidably matched with the gantry 301 on both sides, and the lifting block 303 is rotatably connected to the two ends of the pressure shaft 304 respectively. The guide mechanism 2 includes a first mounting frame 201 installed on the top of the device body 1 by bolts, and the first gas pressure rods 202 are embedded at both ends of the first mounting frame 201. The first slider 203 is externally mounted on the telescopic end of the first gas pressure rod 202 The top of the first slider 203 is rotatably connected to the bottom of the guide wheel 204, and the guide wheels 204 are distributed on both sides of the profile 10. There are two first sliders 203, and the two first sliders 203 are in sliding contact with the outer wall of the first slide bar 205, and the two ends of the first slide bar 205 are welded to the two ends of the first mounting frame 201. By placing the profile 10 between the two guide wheels 204, the first gas pressure rod 202 can drive the first slider 203 to move. When the first slider 203 moves, it can also drive the two guide wheels 204 to move, so that the two sides of the profile 10 can be clamped and fixed by the guide wheels 204, so that the profile 10 can only move in a straight line, and the telescopic end of the second gas pressure rod 302 extends downward,Then, the second pneumatic rod 302 can drive the lifting blocks 303 on both sides of the gantry 301 to move. When the lifting blocks 303 move downward, they can drive the pressing shaft 304 to move downward, so that the pressing shaft 304 can press on the top surface of the profile 10, so that the profile 10 can be fixed during the stamping process. The lifting seat 405 is driven downward by the second hydraulic cylinder 406. When the lifting seat 405 moves downward, it can drive the push rod 404 to move downward, so that the bottom of the push rod 404 can press around the hole on the surface of the profile 10, and then the punch 403 is driven downward by the bottom of the first hydraulic rod to stamp downward. When the punch 403 stamps the surface of the profile 10 downward, the area around the hole is pressed by the bottom of the push rod 404, which is conducive to preventing the area around the hole from deforming during the punching process.

[0038] One of the preferred embodiments of the present application is as follows: Figures 1 to 6 As shown, a lower die seat 409 is arranged below the lifting seat 405, a die core 410 is embedded inside the lower die seat 409, a second air groove 415 is opened inside the die core 410, one end of the second air groove 415 is communicated with the through hole in the middle of the die core 410, and the other end of the second air groove 415 is communicated with the first air groove 414 inside the lower die seat 409, the other end of the first air groove 414 is communicated with one end of a connecting pipe 411, an electromagnetic valve 412 for controlling the air flow inside the air pipe is installed outside the connecting pipe 411, and the electromagnetic valve 412 is electrically connected to the controller 9, the other end of the connecting pipe 411 is communicated with an air pump 413, when the punch 403 moves downward, the waste material is punched into the hole groove inside the die core 410, when the waste material enters the hole groove inside the die core 410, the electric The magnetic valve 412 is opened, so that the air pump 413 can pump high-pressure air into the first air groove 414 inside the lower die base 409, and then the high-pressure air enters the second air groove 415 through the first air groove 414, and is ejected obliquely downward through the inclined channel at the other end of the second hole groove, so that the waste inside the core 410 is rushed to the lower waste groove 7 for collection under the action of the high-pressure gas, thereby avoiding the lower die base 409 from causing material jumping; and when the thickness of the steel is large, the resistance received by the punch 403 becomes large, causing the punch 403 to break, due to the existence of the push rod 404, the broken punch 403 will only remain inside the push rod 404, and will not jump out to accidentally injure the operator, thereby greatly improving the safety of the use of the device.

[0039] One of the preferred embodiments of the present application is as follows: Figures 2 to 6As shown, the shape of the mold core 410 is consistent with the shape of the circular groove in the middle of the lower mold base 409, and the second air groove 415 inside the mold core 410 is opened in an inclined shape, and an annular groove is opened on the top of the mold core 410, and a cutting ring 416 is embedded in the annular groove on the top of the mold core 410. The top of the cutting ring 416 protrudes from the surface of the mold core 410, and the top of the cutting ring 416 is provided with a cutting edge. When the steel is pressed by the bottom of the push rod 404, the bottom surface of the steel will contact the cutting ring 416 on the surface of the core 410, so that the surface of the steel can be squeezed out of a ring-shaped groove by the cutting ring 416, which is beneficial to reduce the thickness of the steel at the edge of the punching position, thereby reducing the resistance encountered by the punch 403 during stamping, protecting the punch 403 and ensuring the flatness of the cross-section surface, thereby increasing the service life of the punch 403.

[0040] One of the preferred embodiments of the present application is as follows: Figure 10 to Figure 11 As shown, the oil control mechanism 5 includes a first threaded rod 501 that is slidably connected to both sides of one end of the lifting seat 405, the first threaded rod 501 is externally threadedly connected to a nut 502 at one end, the first threaded rod 501 is welded to a second slider 503 at the other end, and one side of the second slider 503 is connected to both sides of the top of the airbag 504. The inside of the airbag 504 is a hollow structure, and the outer wall of the airbag 504 is a corrugated surface. The two sides of the bottom of the airbag 504 are glued to the bottom of the telescopic rod 506, and the outside of the telescopic rod 506 is provided with a first spring 507. The top of the telescopic rod 506 is welded to the bottom of the second slider 503, and a plug 505 is provided on the top of the airbag 504, and the bottom of the airbag 504 is connected to the atomizing nozzle 508. The hole grooves at the bottom of the atomizing nozzle 508 are distributed in a ring shape. The lifting seat 405 is downward. While moving, the airbag 504 can be driven to move downward. When the airbag 504 moves downward, the bottom of the airbag 504 will contact the top surface of the profile 10, so that the airbag 504 can be squeezed, so that the stamping and stretching oil inside the airbag 504 can be squeezed out through the bottom atomizing nozzle 508, and then the stamping and stretching oil can be sprayed to the surface of the next hole position, so that when the hole position is stamped, the stamping and stretching oil on the surface can reduce the sticking phenomenon on the surface of the punch 403, and at the same time can reduce the thermal deformation and wear of the steel. By rotating the nut 502 at one end of the first threaded rod 501, it is beneficial to enable the first threaded rod 501 to move inside one end of the lifting seat 405, so that the atomizing nozzle 508 can adjust the corresponding position according to the spacing between the punched holes.

[0041] One of the preferred embodiments of the present application is as follows: Figures 7 and 8As shown, the protection mechanism 6 includes a shell 601 connected to the surface of the device body 1 by bolts, buttons 602 are arranged inside the two ends of the shell 601, the bottom of the button 602 is embedded in the two ends of the connecting rod 603, the outer wall of the connecting rod 603 is slidably connected with the hole groove on the surface of the limit shell 604, and the outer side of the limit shell 604 is sleeved with a second spring 605, the middle part of the connecting rod 603 is rotatably connected with the top of the third slider 606, the outer wall of the third slider 606 is in sliding contact with the inner wall of the limit shell 604, and a switch body 607 is installed at the bottom of the limit shell 604. By pressing the two buttons 602 at the same time, the connecting rod 603 is switched. 03 can move downward at the same time, so that the connecting rod 603 drives the third slider 606 inside the limit shell 604 to move downward, so that the switch body 607 under the third slider 606 can be pressed, and the equipment can be stamped. When one of the buttons 602 is released, one end of the connecting rod 603 will be lifted up under the action of the spring, so that the third slider 606 can move upward, so that the third slider 606 can be separated from the downward pressure on the switch body 607, and the equipment can be stopped, which is beneficial to avoid the operator from contacting the stamping part when the equipment is stamped, causing safety hazards.

[0042] One of the preferred embodiments of the present application is as follows: Figures 9 to 11As shown, the pushing mechanism 8 includes a fixed block 804 welded to the top of one end of the device body 1, both ends of the fixed block 804 are connected to the mounting block 802 through the third slide bar 801, the mounting block 802 is welded to the device body 1, a third spring 803 is sleeved on the outside of one end of the third slide bar 801, and the third slide bar 801 is slidably connected to the moving plate 805, both ends of the moving plate 805 are in contact with the surface of the top block 806, the top block 806 is sleeved on the outside of the third gas pressure rod 807, and the third gas pressure rod 807 is fixed to the top of the device body 1 by bolts, and The other side of the moving plate 805 is welded to the supporting block 809, and the fourth sliding rod 812 is welded to the top of both ends of the supporting block 809, and the fourth sliding rod 812 is slidably connected to both ends of the clamping block 811, and the top of the clamping block 811 is a sloped structure, and the fourth spring 810 is sleeved on the outside of the fourth sliding rod 812, and the middle surface of the other side of the moving plate 805 is tightly fitted with the surface of one end of the second threaded rod 808, and the second threaded rod 808 runs through the inside of the mounting block 802, and the inside of the mounting block 802 is threadedly connected with the outer wall of the second threaded rod 808. When the clamping block When 811 is located inside the punching hole on the surface of the profile 10, the top block 806 is extended through the third gas pressure rod 807, pushing the moving plate 805 to move, thereby driving the block 811 to move. When the block 811 moves backward, the top shoe surface contacts the steel material, causing the block 811 to shrink downward. When the block 811 moves to the next hole position, it will extend upward under the push of the fourth spring 810. When the third gas pressure rod 807 shrinks, the block 811 will reset under the push of the third spring 803. During the resetting process, the profile 10 will be driven to move, and such reciprocating movement can drive the profile 10 to move continuously and intermittently, and then the profile 10 can be automatically punched continuously, thereby improving the punching efficiency. By rotating the second threaded rod 808 and adjusting the end point of one end of the second threaded rod 808, the end of the second threaded rod 808 can block the movable plate 805, and then adjust the resetting position of the block 811, thereby adjusting the moving stroke of the block 811, and achieving the effect of adjusting the distance the block 811 moves the steel each time.

[0043] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. An automatic punching device with protective function for C-shaped steel processing, characterized in that: The device comprises a device body (1), a guide mechanism (2), a clamping mechanism (3), a stamping mechanism (4), an oil control mechanism (5), a protective mechanism (6) and a pushing mechanism (8); three groups of guide mechanisms (2) are installed at the bottom of one end of the device body (1), and each group of guide mechanisms (2) is clamped on both sides of a profile (10); two clamping mechanisms (3) are installed at the top of the other end of the device body (1), and a controller (9) is arranged between the two clamping mechanisms (3); the controller (9) is electrically connected to the inside of the protective mechanism (6); A punching mechanism (4) for punching holes on the surface of a profile (10) is disposed on one side of the controller (9), an oil control mechanism (5) is installed on one side of the punching mechanism (4), and a pushing mechanism (8) is disposed on the other side of the punching mechanism (4), the pushing mechanism (8) being used to move the profile (10) to perform horizontal displacement, and a waste trough (7) for collecting waste is placed below the punching mechanism (4).

2. The automatic punching device with protective function for C-shaped steel processing according to claim 1, characterized in that: The guide mechanism (2) comprises a first mounting frame (201) mounted on the top of the device body (1) by means of bolts, first pneumatic rods (202) are embedded at both ends of the first mounting frame (201), a first slider (203) is sleeved on the outside of the telescopic end of the first pneumatic rod (202), the top of the first slider (203) is rotatably connected to the bottom of a guide wheel (204), and the guide wheels (204) are distributed on both sides of the profile (10); Two first sliding blocks (203) are provided, and both of the two first sliding blocks (203) are in sliding contact with the outer wall of the first sliding rod (205), and two ends of the first sliding rod (205) are welded to two ends of the first mounting frame (201).

3. The automatic punching device with protective function for C-shaped steel processing according to claim 1, characterized in that: The clamping mechanism (3) comprises a gantry (301) connected to the top of the device body (1) by bolts, and two gantry (301) are provided, and second pneumatic rods (302) are fixedly installed at both ends of the top of the two gantry (301), and a lifting block (303) is externally mounted on the telescopic end at the bottom of the second pneumatic rod (302), and the two sides of the lifting block (303) are slidably matched with the gantry (301), and the lifting block (303) is respectively rotatably connected to the two ends of the pressing shaft (304).

4. The automatic punching device with protective function for C-shaped steel processing according to claim 1, characterized in that: The punching mechanism (4) comprises a support frame (401) welded to the top of the device body (1), a first hydraulic cylinder (402) is fixedly installed on the top of the support frame (401), a punch (403) is sleeved on the outside of the bottom telescopic end of the first hydraulic cylinder (402), the punch (403) passes through the inside of a push rod (404), the inner wall of the push rod (404) is in sliding contact with the outer wall of the punch (403), and the top of the push rod (404) is threadedly connected to the bottom of a lifting seat (405), the tops of both ends of the lifting seat (405) are welded to the bottom telescopic end of the second hydraulic cylinder (406), the second hydraulic cylinder (406) is embedded in one end of a connecting frame (407), and the other end of the connecting frame (407) is welded to the top of the support frame (401); The top of the support frame (401) is provided with four holes and slots for slidingly matching with the guide pillars (408), and the bottom of the guide pillars (408) is welded to the top of the lifting seat (405).

5. The automatic punching device with protective function for C-shaped steel processing as claimed in claim 4, characterized in that: A lower mold base (409) is arranged below the lifting base (405), a mold core (410) is embedded inside the lower mold base (409), a second air groove (415) is opened inside the mold core (410), one end of the second air groove (415) is connected to the middle through hole of the mold core (410), and the other end of the second air groove (415) is connected to the first air groove (414) inside the lower mold base (409), the other end of the first air groove (414) is connected to one end of a connecting pipe (411), an electromagnetic valve (412) for controlling the air flow inside the air pipe is installed outside the connecting pipe (411), and the electromagnetic valve (412) is electrically connected to the controller (9), and the other end of the connecting pipe (411) is connected to the air pump (413).

6. The automatic punching device with protective function for C-shaped steel processing as claimed in claim 5, characterized in that: The shape of the mold core (410) matches the shape of the circular groove in the middle of the lower mold base (409), and the second air groove (415) inside the mold core (410) is opened in an inclined shape; The top of the mold core (410) is provided with an annular groove, and a cutting ring (416) is embedded in the annular groove at the top of the mold core (410). The top of the cutting ring (416) protrudes from the surface of the mold core (410), and the top of the cutting ring (416) is provided with a cutting edge.

7. The automatic punching device with protective function for C-shaped steel processing according to claim 1, characterized in that: The oil control mechanism (5) comprises a first threaded rod (501) slidably connected to both sides of one end of the lifting seat (405); one end of the first threaded rod (501) is externally threadedly connected to a nut (502); and the other end of the first threaded rod (501) is welded to a second sliding block (503); One side of the second slider (503) is connected to the two sides of the top of the airbag (504); the interior of the airbag (504) is a hollow structure, and the outer wall of the airbag (504) is a corrugated surface; the two sides of the bottom of the airbag (504) are glued to the bottom of the telescopic rod (506); the outside of the telescopic rod (506) is provided with a first spring (507); the top of the telescopic rod (506) is welded to the bottom of the second slider (503); a plug (505) is provided at the top of the airbag (504), and the bottom of the airbag (504) is connected to the atomizing nozzle (508); the hole grooves at the bottom of the atomizing nozzle (508) are distributed in a ring shape.

8. The automatic punching device with protective function for C-shaped steel processing according to claim 1, characterized in that: The protection mechanism (6) comprises a shell (601) connected to the surface of the device body (1) by bolts, buttons (602) are arranged inside the two ends of the shell (601), the bottom of the button (602) is embedded in the two ends of the connecting rod (603), the outer wall of the connecting rod (603) is slidably connected to the hole groove on the surface of the limit shell (604), and the outside of the limit shell (604) is sleeved with a second spring (605), the middle part of the connecting rod (603) is rotatably connected to the top of the third slider (606), the outer wall of the third slider (606) is in sliding contact with the inner wall of the limit shell (604), and the bottom of the limit shell (604) is installed with a switch body (607).

9. The automatic punching device with protective function for C-shaped steel processing according to claim 1, characterized in that: The pushing mechanism (8) comprises a fixed block (804) welded to the top of one end of the device body (1); the two ends of the fixed block (804) are connected to the mounting block (802) through a third sliding rod (801); the mounting block (802) is welded to the device body (1); a third spring (803) is sleeved on the outside of one end of the third sliding rod (801); the third sliding rod (801) is slidably connected to the moving plate (805); the two ends of the moving plate (805) are in contact with the surface of the top block (806); the top block (806) is sleeved on the outside of the third pneumatic rod (807); the third pneumatic rod (807) is fixed to the top of the device body (1) by bolts; and the other side of the moving plate (805) is welded to the support block (809); A fourth sliding rod (812) is welded to the top of both ends of the support block (809), the fourth sliding rod (812) is slidably connected to both ends of the clamping block (811), the top of the clamping block (811) is a sloped structure, and a fourth spring (810) is sleeved on the outside of the fourth sliding rod (812).

10. The automatic punching device with protective function for processing C-shaped steel as claimed in claim 9, characterized in that: The middle surface of the other side of the movable plate (805) is tightly fitted with the surface of one end of the second threaded rod (808), and the second threaded rod (808) passes through the interior of the mounting block (802), and the interior of the mounting block (802) is threadedly connected to the outer wall of the second threaded rod (808).

Citation Information

Patent Citations

  • Punching device for C-shaped steel machining

    CN213728832U

  • C-shaped steel machining punching machine

    CN218744284U

Cited By

  • Automatic stamping die for communication metal elastic sheet

    CN119747489A

  • Punching positioning device for chassis frame component of new energy vehicle

    CN120362325A