Nuclear power plant digital intelligent debugging system

By integrating data centers, pilot systems, test systems and expert systems in the digital debugging system of nuclear power plants, the problems of incomplete testing and verification in the existing technology and low efficiency caused by relying on manual labor are solved, and the digital transformation of nuclear power debugging is realized , improves safety and production efficiency.

CN119204716APending Publication Date: 2024-12-27CHINA NUCLEAR POWER ENGINEERING COMPANY LTD +1
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Patent Information

Application Number
CN202411091260.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The existing nuclear power plant number debugging system failed to fully realize the design positive integrity verification, resulting in insufficient integrity of the debugging and testing, increasing the potential risks in the unit operation stage, and relying on labor to lead to low production efficiency and poor data utilization efficiency, which cannot be met. Safety quality and efficiency requirements.

Method used

Design a digital debugging system for nuclear power plants, including nuclear power debugging data center, debugging navigation system and debugging test system. Through data collection, analysis, sorting and display, generate pilot plans, execute tests, and generate reports to realize digital management of data and quality control, combined with debugging expert system for simulation deduction, early warning and fault diagnosis.

Benefits of technology

The digital transformation of nuclear power debugging has been realized, the quality and safety level of debugging has been improved, the production efficiency has been improved, the complete verification of design functions and risk control has been ensured, and the safety quality and efficiency requirements have been met.

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Patent Text Reader

Abstract

The invention relates to a digital-intelligent debugging system for a nuclear power plant. The digital-intelligent debugging system comprises a nuclear power debugging data center, a debugging navigation system and a debugging test system, the nuclear power debugging data center carries out sampling, analysis, arrangement, data base construction, data display, data connection and communication and data maintenance management on debugging test data; the debugging navigation system generates a navigation plan mechanism model, constructs a logic sequence of plan activities, constructs a debugging navigation plan, carries out online distribution and management on the plan, displays debugging plan information, manages a joint debugging plan, a special project plan, a single system plan and a micro-plan. Performing statistical analysis on the plan and generating an associated knowledge base and a model algorithm; the debugging test system carries out debugging program file construction, online test execution, report generation, digital archiving and transfer, digital quality control, experience service data integration and process deviation management. Nuclear power debugging digitization is achieved, quality and efficiency are improved, and the safety level is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of digitalization of nuclear power plants, and more specifically, to a digital intelligent debugging system for nuclear power plants. Background Art

[0002] From the beginning of construction to the end of its life, a nuclear power plant usually needs to go through several stages, including feasibility study, design and procurement, equipment manufacturing, construction and installation, commissioning and startup, operation and decommissioning. Among them, commissioning and startup is a comprehensive inspection of the equipment, systems and structures after safe completion to ensure that the individual equipment and overall performance of the power plant meet the design requirements and relevant operating criteria. Design, manufacturing, civil engineering and installation defects in the engineering construction phase are mainly discovered or exposed through the commissioning link. If they can be properly resolved in the commissioning stage, it will lay a solid foundation for the long-term safe and stable operation of the power plant. At the same time, commissioning and startup is also the last process of nuclear power engineering construction, and it is an intersection connecting engineering and production. During this period, the types of professional operations, the total amount of engineering operations, and the complexity of the plan will reach a peak.

[0003] The existing debugging procedure system fails to fully implement the method of positive design integrity verification, which leads to the inability to fully guarantee the integrity of debugging verification when carrying out new reactor debugging work, and there is a possibility of missing verification of design functions, which in turn increases the potential risks of the unit in the in-service operation stage. At the same time, the debugging test activities are too dependent on the personal ability and quality of the debugging personnel, which makes the safety and quality level of nuclear power project debugging fluctuate due to factors such as differences in personal ability and quality, the timeliness of personnel training, the periodicity of project construction, and the variability of personnel configuration, and cannot be maintained at a high level. The manual working method leads to relatively low production efficiency in the debugging startup stage, such as the need to consume a lot of manpower and critical path duration to fill in and publish test reports. The static and isolated debugging data storage method can only support simple needs such as reference, and cannot achieve data efficiency, and loses the most important debugging process data. The quality and risk control of the debugging process rely solely on human defense, and the frequency, scope and accuracy are greatly limited, and gradually cannot meet the internal and external requirements for the first-time success rate of debugging, safety and quality level, etc. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a digital intelligent debugging system for a nuclear power plant in view of the problems existing in the prior art.

[0005] The technical solution adopted by the present invention to solve the technical problem is: constructing a digital intelligent debugging system for a nuclear power plant, including: a nuclear power debugging data center, a debugging pilot system and a debugging test system;

[0006] The nuclear power commissioning data center is used to sample, analyze, organize, build a data base, display, connect and maintain the commissioning test data;

[0007] The debugging pilot system is used to generate a pilot plan mechanism model, construct a logical sequence of plan activities, construct a debugging pilot plan, distribute and manage the plan online, display debugging plan information, manage joint debugging plans, manage special plans, manage single system plans, manage micro plans, perform statistical analysis on plans, and generate associated knowledge bases and model algorithms;

[0008] The debugging test system is used to construct debugging program files, execute online tests, generate reports, digitally archive and hand over, perform digital quality control, integrate empirical business data, and manage process deviations based on the data of the nuclear power debugging data center and the information of the debugging navigation system.

[0009] The digital intelligent debugging system for a nuclear power plant of the present invention further includes: a debugging expert system;

[0010] The debugging expert system is used to perform debugging simulation deduction, give early warning of the debugging process, monitor the health status of key debugging equipment, and perform fault diagnosis.

[0011] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the nuclear power debugging data center includes: a data acquisition module, a text data parsing module, a debugging data sorting module, a data base construction module, a data management display module, a data connection module, a data asset construction module and a data management and maintenance module;

[0012] The data acquisition module is used to collect real-time data of the debugging test and store it in a database;

[0013] The text data parsing module is used to parse and structure the text data in the database to generate a digital debugging program or form a digital debugging pilot plan;

[0014] The debugging data sorting module is used to parse and convert the debugging multi-source heterogeneous data in the database to generate a standard model of the debugging data;

[0015] The data base construction module is used to construct different types of debugging knowledge bases;

[0016] The data management and display module is used to visually display different types of data;

[0017] The data connection and penetration module is used to connect and penetrate data based on debugging business requirements;

[0018] The data asset construction module is used to construct debugging data assets and interfaces;

[0019] The data management and maintenance module is used to perform application management, authorization management, role management and dictionary management and maintenance on the debugging data.

[0020] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the debugging pilot system includes: a pilot plan mechanism model generation module, a plan automatic generation module, a plan rapid construction module, a plan online distribution and management module, a pilot plan overview module and a joint debugging plan management module;

[0021] The pilot plan mechanism model generation module is used to construct an automatic generation mechanism model of the debugging plan;

[0022] The automatic plan generation module is used to automatically construct the logical sequence of plan activities;

[0023] The plan rapid construction module is used to classify various construction activities in the commissioning phase and construct digital activity units of the commissioning plan;

[0024] The online plan distribution and management module is used to distribute and manage the debugging pilot plan online;

[0025] The pilot plan overview module is used to display the logical relationship and execution status of the debugging plan;

[0026] The joint debugging plan management module is used to manage the joint debugging plan in the debugging phase.

[0027] In the digital intelligent debugging system for nuclear power plants of the present invention, the debugging pilot system further comprises: a special plan management module, a single system plan management module, a micro plan management module, a plan statistics analysis module, an associated knowledge base generation module and a model algorithm generation module;

[0028] The special plan management module is used to manage the special plan in the debugging phase;

[0029] The single system planning management module is used to manage the commissioning test activities corresponding to the nuclear power plant equipment system;

[0030] The micro-plan management module is used to manage the daily debugging work of the debugging personnel;

[0031] The plan statistical analysis module is used to perform statistical analysis on the data of the pilot plan based on different dimensions and generate a statistical analysis report;

[0032] The module for generating an associated knowledge base is used to generate an associated knowledge base based on data from the debugging phase;

[0033] The model algorithm module is used to generate a corresponding model algorithm based on data penetration and data clustering in the debugging phase.

[0034] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the debugging test system includes: an execution version file construction module, a blank test report construction module, an online test execution module, a report automatic generation module and a digital archiving handover module;

[0035] The execution version file construction module is used to generate an execution version file debugging program;

[0036] The blank test report construction module is used to automatically generate a blank test report according to the execution version file debugging program;

[0037] The online test execution module is used to execute the debugging test online based on the production data collected by the nuclear power debugging data center;

[0038] The report automatic generation module is used to automatically generate a debugging test report according to a debugging test report template;

[0039] The digital archiving and handover module is used to generate a PDF master file for the approved and effective debugging test report and perform data encapsulation to construct a digital archiving and handover data package.

[0040] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the debugging test system further includes: a digital quality control module, an experience business fusion module, a process deviation management module, a debugging earned value management module, an associated knowledge base module and a model algorithm management module;

[0041] The digital quality control module is used to monitor and control the debugging quality;

[0042] The experience and business fusion module is used to classify and extract debugging experience data to form a structured debugging experience database, and to associate and fuse it with business data;

[0043] The process deviation management module is used to manage the adjustment process deviation;

[0044] The debugging earned value management module is used to establish a debugging earned value ergonomic coefficient model;

[0045] The associated knowledge base module is used to generate a debugging test data associated database;

[0046] The model algorithm management module is used to generate and manage the model algorithm of the debugging test data.

[0047] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the debugging expert system includes: a debugging simulation deduction system, a debugging process early warning system, and a debugging key equipment health monitoring and fault diagnosis system;

[0048] The debugging simulation deduction system is used to perform debugging simulation deduction according to the latest operation test data of the unit startup and the equipment characteristic parameter correction;

[0049] The debugging process early warning system is used to construct a risk early warning model for the debugging process, and to perform a debugging process risk early warning based on the risk early warning model;

[0050] The health monitoring and fault diagnosis system for debugging key equipment is used to perform monitoring, early warning, fault diagnosis and health assessment on key equipment of nuclear power units.

[0051] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the debugging simulation deduction system includes: a high-precision lightweight model generation module, a model self-correction improvement module and a typical transient operation deduction module;

[0052] The high-precision lightweight model generation module is used to generate a high-precision lightweight model;

[0053] The model self-correction and improvement module is used to perform self-correction and improvement on the high-precision lightweight model;

[0054] The typical transient operation deduction module is used for predicting and quantitatively analyzing typical transient operation risks.

[0055] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the debugging process warning system includes: a steady-state operating condition warning module, a transient operating condition warning module and a test operating condition warning module;

[0056] The steady-state operating condition warning module is used to perform steady-state operating condition warning;

[0057] The transient operating condition warning module is used to perform transient operating condition warning;

[0058] The test condition warning module is used to execute the test condition warning.

[0059] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the health monitoring and fault diagnosis system for debugging key equipment includes: an equipment status monitoring module, a parameter intelligent early warning module, a fault diagnosis and analysis module, and a comprehensive health assessment module;

[0060] The equipment status monitoring module is used to monitor the real-time parameters of key equipment for commissioning in nuclear power plants;

[0061] The parameter intelligent early warning module is used to combine the full operating data of the nuclear power project commissioning stage and the operating data of the in-service nuclear power unit equipment to perform trend analysis and early warning on important equipment parameters;

[0062] The fault diagnosis and analysis module is used to perform fault diagnosis and analysis in combination with the full operating data of the nuclear power project commissioning phase and the operating data of the in-service nuclear power unit equipment;

[0063] The comprehensive health assessment module is used to perform a comprehensive health assessment in combination with the full operating condition data during the commissioning phase of a nuclear power project.

[0064] In the digital and intelligent debugging system for a nuclear power plant described in the present invention, the digital and intelligent debugging system for a nuclear power plant is a distributed layout combining one center with multiple projects.

[0065] In the digital intelligent debugging system of a nuclear power plant described in the present invention, the multiple projects include: a PC terminal on the debugging center side, a PC terminal on the nuclear power project side, a personal mobile phone mobile terminal, and a large screen in the debugging laboratory;

[0066] The PC terminal at the debugging center side, the PC terminal at the nuclear power project side, the personal mobile phone mobile terminal and the large screen of the debugging laboratory are all used to display the test data of the debugging process, debugging result data, test reports, archived data, and process deviation management data.

[0067] The implementation of the digital intelligent debugging system of a nuclear power plant of the present invention has the following beneficial effects: including: a nuclear power debugging data center, a debugging pilot system and a debugging test system; the nuclear power debugging data center samples, analyzes, organizes, builds a data base, displays data, connects and maintains data for debugging test data; the debugging pilot system generates a pilot plan mechanism model, builds a logical sequence of plan activities, builds a debugging pilot plan, distributes and manages the plan online, displays debugging plan information, manages joint debugging plans, manages special plans, manages single system plans, manages micro plans, performs statistical analysis on plans, and generates associated knowledge bases and model algorithms; the debugging test system builds debugging program files, performs online test execution, generates reports, digitally archives and transfers, performs digital quality control, integrates experience business data, and manages process deviations. The present invention realizes the digitization of nuclear power debugging, improves quality and efficiency, and enhances safety levels. BRIEF DESCRIPTION OF THE DRAWINGS

[0068] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

[0069] Figure 1 It is a principle block diagram of the digital intelligent debugging system for nuclear power plants provided by the present invention;

[0070] Figure 2 It is a schematic diagram of the digital TP / TU construction provided by the present invention;

[0071] Figure 3 It is a functional block diagram of the nuclear power commissioning data center provided by the present invention;

[0072] Figure 4 It is a functional block diagram of the debugging and navigation system provided by the present invention;

[0073] Figure 5 It is a functional block diagram of the debugging test system provided by the present invention;

[0074] Figure 6 It is a functional block diagram of the debugging expert system provided by the present invention;

[0075] Figure 7 It is a schematic diagram of the overall architecture of the digital intelligent debugging system for a nuclear power plant provided by the present invention. DETAILED DESCRIPTION

[0076] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0077] refer to Figure 1 , Figure 1 The principle block diagram of the digital intelligent debugging system for a nuclear power plant provided by the present invention is shown.

[0078] Specifically, Figure 1 As shown, the digital debugging system of the nuclear power plant includes: a nuclear power debugging data center 100 (Startup Data Center, SDC), a debugging navigation system 200 (Startup Navigation System, SNS) and a debugging test system 300 (Startup Testing System, STS).

[0079] Among them, the nuclear power commissioning data center 100 is used for sampling, analyzing, organizing, building a data base, displaying data, connecting and maintaining data for commissioning test data; the commissioning pilot system 200 is used for generating a pilot plan mechanism model, building a logical sequence of plan activities, building a commissioning pilot plan, distributing and managing the plan online, displaying commissioning plan information, managing joint commissioning plans, managing special plans, managing single system plans, managing micro plans, performing statistical analysis on the plan, and generating associated knowledge bases and model algorithms; the commissioning test system 300 is used for constructing commissioning program files, executing online tests, generating reports, digital archiving and transfer, digital quality control, integrating empirical business data, and managing process deviations based on the data of the nuclear power commissioning data center 100 and the information of the commissioning pilot system 200.

[0080] Furthermore, if Figure 1 As shown, the nuclear power plant digital intelligent commissioning system also includes a commissioning expert system 400 (Startup Expert System, SES). The commissioning expert system 400 is used to perform commissioning simulation deduction, early warning of the commissioning process, monitoring the health status of key commissioning equipment, and fault diagnosis.

[0081] The digital debugging system of the nuclear power plant of the present invention optimizes the construction of the traditional nuclear power debugging test program, further clarifies the relationship between design requirements, debugging methods, program planning, and file writing, ensures that the logic and mapping relationship are clearer and more organized, and proposes the probability of the debugging test unit (TU) on the basis of the traditional TP (Test Procedure) as the core element of the digital debugging test program. Compared with TP, TU can better establish a mapping relationship with the design function on the one hand, and on the other hand, it can undertake the "standardization" and "modularization" requirements proposed by the digital transformation of debugging, and plays a connecting role.

[0082] Specifically, in order to meet the requirements of debugging digital transformation, the present invention redesigns the content structure of TP / TU, as follows: Figure 2 As shown. It is mainly reflected in two parts: content writing and calculation configuration:

[0083] Content writing: The digital commissioning test program is based on the ideas of "standardization" and "modularization", and the content structure of the traditional nuclear power commissioning test program has been redesigned. The optimized program contains a total of nine main sections and four types of attachments. The content elements of each chapter and attachment have also been re-planned and typeset to ensure that they can be quickly and accurately structured when imported into STS (Startup Testing System, Commissioning Test System 300).

[0084] Calculation configuration: Calculation configuration needs to be completed in the STS system, which mainly includes global parameter configuration, data acquisition configuration, automatic calculation configuration, result analysis configuration, criterion curve configuration and other projects. By completing the above calculation configuration work, some or all operations can be automated and intelligent in the test execution link.

[0085] In some embodiments, Figure 3 As shown, the nuclear power commissioning data center 100 (SDC) includes: a data acquisition module, a text data parsing module, a commissioning data sorting module, a data base construction module, a data management and display module, a data connection module, a data asset construction module and a data management and maintenance module.

[0086] In an embodiment of the present invention, the data acquisition module is used to collect real-time data of the debugging test and store it in a database. Specifically, the nuclear power debugging data center 100 has the function of collecting real-time data of the debugging test and storing it in a real-time / historical database. Among them, the real-time data involved in the debugging stage can be divided into two categories according to the source of generation: one is the formal digital control platform of the nuclear power plant, which mainly uses the mobile data acquisition device arranged on site by the intelligent debugging platform to realize the data acquisition function; the other is various instruments and meters temporarily installed on site during the debugging stage, which mainly realize the data acquisition function through the full-range data acquisition device of the digital debugging system of the nuclear power plant provided by the embodiment of the present invention.

[0087] In an embodiment of the present invention, the text data parsing module is used to parse and structure the text data in the database to generate a digital debugging program or form a digital debugging pilot plan. Specifically, the nuclear power commissioning data center 100 has the function of importing, parsing and structuring text data, mainly including: ① parsing and structuring the WPS version debugging program file, and then building a digital debugging program; ② parsing and structuring the project version debugging plan file to form a digital debugging pilot plan.

[0088] In an embodiment of the present invention, the debugging data sorting module is used to parse and convert the debugging multi-source heterogeneous data in the database to generate a standard model of the debugging data. Specifically, by parsing and converting the debugging multi-source heterogeneous data, a standard model of the debugging data is constructed by classification. Metadata management is applied to realize data standardization requirements from multiple dimensions such as definition naming, data design, content format, and data exchange. At the same time, quality management methods are applied to the process of data storage and management to continuously improve the quality of debugging data governance (i.e., the quality of debugging data sorting).

[0089] In the embodiment of the present invention, the data base construction module is used to construct different types of debugging knowledge bases. Specifically, based on the in-depth analysis of debugging services and the design and development of software functions by the debugging pilot system 200, the debugging test system 300 and the debugging expert system 400, the present invention constructs various types of debugging knowledge bases to form a data base for the digital debugging system.

[0090] In the embodiment of the present invention, the data management and display module is used to visualize different types of data. Specifically, the nuclear power commissioning data center 100 establishes multiple types of data visualization interactive interfaces, including data point tables, trend views, statistical queries, comparative analysis, etc., for management and display of commissioning data to platform users.

[0091] In the embodiment of the present invention, the data connection and penetration module is used to connect and penetrate data based on the debugging business requirements. Specifically, based on the debugging business requirements, the present invention establishes data interfaces between the nuclear power debugging data center 100 and multiple business systems such as the PMS system (Project Management System) and the IMS system (Engineer Management Information System), thereby realizing data connection and penetration functions, avoiding data islands and duplicate construction, and improving the efficiency of data use.

[0092] In the embodiment of the present invention, the data asset construction module is used to construct the debugging data assets and interfaces; the data management and maintenance module is used to perform application management, authorization management, role management, and dictionary management and maintenance on the debugging data. Specifically, based on the value mining of debugging data, the present invention constructs the debugging data assets and interfaces through the data asset construction module in the nuclear power debugging data center 100. At the same time, the nuclear power debugging data center 100 also establishes platform management and maintenance functions such as application management, authorization management, role management, and dictionary management through the management and maintenance module.

[0093] In some embodiments, Figure 4 As shown, the debugging pilot system 200 includes: a pilot plan mechanism model generation module, a plan automatic generation module, a plan rapid construction module, a plan online distribution and management module, a pilot plan overview module and a joint debugging plan management module.

[0094] In an embodiment of the present invention, the pilot plan mechanism model generation module is used to construct an automatic generation mechanism model of a debugging plan. Specifically, two sets of automatic generation mechanism models of debugging plans are constructed through the pilot plan mechanism model generation module. The two sets of automatic generation mechanism models of debugging plans are respectively a plan generation mechanism model based on knowledge reasoning (pilot kernel 1) and a plan generation analysis model based on data drive (pilot kernel 2), which are used to support the deduction and automatic generation functions of the debugging plan.

[0095] In an embodiment of the present invention, the plan automatic generation module is used to automatically construct the logical sequence of the planned activities. Specifically, the plan automatic generation module enables the debugging navigation system 200 to have the deduction and automatic generation functions of a typical debugging plan by presetting the boundary parameters of the debugging plan. Furthermore, the plan automatic generation module can also automatically construct the logical sequence of the planned activities, and modulate the date and time of the planned activities and match the corresponding responsible personnel. At the same time, the debugging plan can be automatically updated to match the actual situation of the engineering site according to the changes in the parameters of the planned activities.

[0096] In the embodiment of the present invention, the plan rapid construction module is used to classify various construction activities in the debugging phase and construct digital activity units of the debugging plan. Specifically, the plan rapid construction module classifies various construction activities in the debugging phase to construct digital activity units of six types of debugging plans. At the same time, referring to the ideas of standardization and modularization, some commonly used activity units are classified and encapsulated into plan activity blocks. Based on the debugging domain graph technology, a debugging pilot plan can be quickly constructed.

[0097] In the embodiment of the present invention, the online plan distribution and management module is used to distribute and manage the debugging pilot plan online. Specifically, since the basic elements of the debugging pilot plan constructed by the debugging pilot system 200 are digital plan activity units, the online plan distribution and management module can be distributed online to the activity responsible person, the activity responsible person can provide online feedback on the execution status of the planned activities, the debugging plan can update the plan status in real time, and the planning engineer can also manage the debugging plan online. Compared with traditional plan management, its main feature is online real-time management.

[0098] In the embodiment of the present invention, the pilot plan overview module is used to display the logical relationship and execution status of the debugging plan. Specifically, the pilot plan overview module has the technology and function of the pilot chart, and can display the logical relationship, execution status and other information of the debugging plan in the form of a block diagram.

[0099] In the embodiment of the present invention, the joint debugging plan management module is used to manage the joint debugging plan in the debugging phase. Specifically, the joint debugging plan management module can realize digital debugging plan management with hours as the time scale and three-day rolling as the execution logic.

[0100] Furthermore, if Figure 4 As shown, the debugging and navigation system 200 also includes: a special plan management module, a single system plan management module, a micro plan management module, a plan statistics analysis module, an associated knowledge base generation module and a model algorithm generation module.

[0101] In the embodiment of the present invention, the special plan management module is used to manage the special plan in the commissioning stage. Specifically, for the UP TO plan (a plan formulated to promote the start of a certain node; such as the UP TO cold test plan, the UP TO hot test plan... these are collectively referred to as the UP TO plan) and special plans in the nuclear power commissioning stage, the special plan management module realizes digital commissioning plan management with a time scale of days.

[0102] In the embodiment of the present invention, the single system plan management module is used to manage the debugging and testing activities corresponding to the nuclear power plant equipment system. Specifically, the joint debugging plan management and the special plan management are mainly aimed at various activities on the main critical path of debugging. In addition, the debugging pilot system 200 has also developed a single system plan management function, that is, through the single system plan management module, the nuclear power plant equipment system is taken as the object, and all corresponding debugging and testing activities are included in the management scope of the digital plan.

[0103] In the embodiment of the present invention, the micro-plan management module is used to manage the daily debugging work of the debugging personnel. Specifically, as the terminal extension of the single system plan management, the micro-plan management module can arrange and guide the daily debugging work of the debugging personnel.

[0104] In the embodiment of the present invention, the planned statistical analysis module is used to perform statistical analysis on the data of the pilot plan based on different dimensions and generate a statistical analysis report. Specifically, through the planned statistical analysis module, the debugging pilot system 200 can perform statistical analysis on the data of the pilot plan from different dimensions (professional dimension, execution dimension, etc.) and generate a statistical analysis report.

[0105] In an embodiment of the present invention, the module for generating an associated knowledge base is used to generate an associated knowledge base based on data in the debugging phase. The model algorithm module is used to generate a corresponding model algorithm based on data penetration and data clustering in the debugging phase. Specifically, by generating an associated knowledge base and a model algorithm, it can serve as a data base to support the implementation of application layer functions. Among them, the knowledge base and the model algorithm are uniformly managed by the debugging data center SDC and a data interface is established to realize data penetration and data clustering functions.

[0106] In some embodiments, Figure 5 As shown, the debugging test system 300 includes: an execution version file construction module, a blank test report construction module, an online test execution module, a report automatic generation module and a digital archive handover module.

[0107] In the embodiment of the present invention, the executable file construction module is used to generate the executable file debugging program. Specifically, the executable file construction module mainly realizes the editing, approval and validation of the digital debugging program and verification unit of the executable file (CFC version file). Among them, the optional construction methods include manual online editing, Word file import parsing reference method, and historical digitization program reference.

[0108] In an embodiment of the present invention, a blank test report construction module is used to automatically generate a blank test report according to an executable version file debugging program. Specifically, a blank test report (CFA (blank test report, this is the file used to actually perform the test)) is automatically generated according to the CFC version debugging program, and submitted to the approval process to take effect as an executable version. When constructing CFA, configuration operations are also required, including global parameter configuration, criterion curve configuration, process calculation configuration, etc., to achieve automation and intelligent functions such as automatic data acquisition, automatic result calculation, and automatic analysis and judgment in the test execution link.

[0109] In the embodiment of the present invention, the online test execution module is used to execute the commissioning test online based on the production data collected by the nuclear power commissioning data center 100. Specifically, with the production data collected in real time by the nuclear power commissioning digital center SDC, the online test execution module can realize the online execution of the commissioning test. The online test execution module has the functions of automatically saving the test related parameters and curves, automatically generating the test execution information, automatically acquiring and processing the test process data, and automatically calculating and analyzing the test result data. In addition, it has the functions of revising and approving the test content.

[0110] In an embodiment of the present invention, a report automatic generation module is used to automatically generate a debugging test report according to a debugging test report template. Specifically, after the test is completed, the report automatic generation module can generate a debugging test report with one click according to the constructed debugging test report template. Among them, the debugging test report content includes at least a test form page, a cover page, a modification record page, a directory page, a TP summary, a TU text, and attachment content. The final approval of the debugging test report is implemented by initiating an audit process.

[0111] In an embodiment of the present invention, the digital archiving and handover module is used to generate a PDF master file for the approved and effective debugging test report and perform data encapsulation to construct a digital archiving and handover data package. Specifically, for the approved and effective TR report (Test Report), the digital archiving and handover module can validate the signed version of the PDF master file, and respectively encapsulate the attribute metadata and approval process data related to the TR to form an XML file and a PDF file to construct a digital archiving and handover data package. By establishing a data interface with the document archiving system, the automatic archiving and handover of the debugging test report can be realized.

[0112] Furthermore, if Figure 5 As shown, the debugging test system 300 also includes: a digital quality control module, an experience business fusion module, a process deviation management module, a debugging earned value management module, an associated knowledge base module and a model algorithm management module.

[0113] In the embodiment of the present invention, the digital quality control module is used to monitor and control the debugging quality. Specifically, the digital quality control module has the functions of online preparation and effectiveness of digital quality plan, online supervision of digital quality plan, quality deviation record feedback, quality control experience feedback implementation, etc. By applying technical means such as fingerprint recognition and face recognition, the supervision ability and technical level of debugging quality control can be further improved.

[0114] In an embodiment of the present invention, the experience-business fusion module is used to classify and extract debugging experience data to form a structured debugging experience database, and to associate and fuse with business data to achieve real-time push. Specifically, the experience-business fusion module uses the technical means of knowledge extraction to sort out, classify, extract and reconstruct previously compiled accident sheets, design clarification sheets, experience feedback sheets, good practice sheets, etc. to form a structured debugging experience database. And with TU as the core, an association relationship between digital experience data and TU and its corresponding execution content is established to realize the automatic push and feedback function of debugging experience during test preparation and execution.

[0115] In the embodiment of the present invention, the process deviation management module is used to manage the adjustment process deviation. Specifically, the process deviation management module takes the digital TU as the core, establishes the debugging process deviation management function, includes the initiation, review, effectiveness, implementation, and re-verification of the debugging process deviation (non-conformity, clarification sheet, event sheet, etc.), realizes the optimization and integration of business and the comprehensive connection of data, and improves the effectiveness of debugging process deviation management.

[0116] In the embodiment of the present invention, the debugging earned value management module is used to establish a debugging earned value ergonomic coefficient model. Specifically, the debugging earned value management module builds a debugging earned value ergonomic coefficient model with finer granularity and more accurate measurement around the digital TU, thereby improving the accuracy of debugging workload and manpower input calculation.

[0117] In the embodiment of the present invention, the associated knowledge base module is used to generate an associated database for debugging test data. The model algorithm management module is used to generate and manage the model algorithm for debugging test data. Specifically, the associated knowledge base module and the associated knowledge base and model algorithm of the model algorithm management module can be used as a data base to support the implementation of application layer functions. The knowledge base and model algorithm are uniformly managed by the debugging data center SDC and a data interface is established to realize data interoperability and data clustering functions.

[0118] In some embodiments, Figure 6 As shown, the debugging expert system 400 includes: a debugging simulation system, a debugging process early warning system, and a debugging key equipment health monitoring and fault diagnosis system.

[0119] In an embodiment of the present invention, the debugging simulation deduction system is used to perform debugging simulation deduction according to the latest operation test data of the unit startup and the correction of equipment characteristic parameters. Among them, the debugging simulation deduction system includes: a high-precision lightweight model generation module, a model self-correction improvement module and a typical transient operation deduction module. The high-precision lightweight model generation module is used to generate a high-precision lightweight model. The model self-correction improvement module is used to self-correct and improve the high-precision lightweight model. The typical transient operation deduction module is used to perform typical transient operation risk prediction and quantitative analysis.

[0120] Specifically, the debugging simulation deduction system mainly combines the latest operation test data of the unit startup and the correction of equipment characteristic parameters to achieve the simulation model output close to the actual operating condition response, complete the typical transient operation risk prediction and quantitative analysis of multiple power platforms during the power increase in the debugging phase, discover various control and protection setting matching problems or major design improvement risk points in advance, and propose control optimization, setting adjustment measures and the best intervention plan. The core functional modules of the debugging simulation deduction system include high-precision lightweight models, model self-correction improvement modules, typical transient operation deduction modules, etc.

[0121] In an embodiment of the present invention, the debugging process warning system is used to construct a risk warning model for the debugging process, and to perform a risk warning for the debugging process based on the risk warning model. The debugging process warning system includes: a steady-state operating condition warning module, a transient operating condition warning module, and a test operating condition warning module. The steady-state operating condition warning module is used to perform a steady-state operating condition warning. The transient operating condition warning module is used to perform a transient operating condition warning. The test operating condition warning module is used to perform a test operating condition warning.

[0122] Specifically, the debugging process warning system is based on the typical warning scenario analysis technology of unit debugging and startup, expert knowledge extraction technology and data-driven state parameter trend prediction technology, and builds a risk warning model for the coupling of multiple parameters and complex working conditions in the debugging process, and finally realizes the state parameter trend warning and parameter coupling risk warning during steady-state working conditions and working condition conversion, and the key parameter monitoring warning and result analysis and prediction of the transient test process. The core functional modules of this system include steady-state working condition warning, transient working condition warning, test working condition warning, etc.

[0123] In an embodiment of the present invention, the health monitoring and fault diagnosis system for debugging key equipment is used to monitor, warn, diagnose faults and conduct health assessment on key equipment of nuclear power units. Among them, the health monitoring and fault diagnosis system for debugging key equipment includes: equipment status monitoring module, parameter intelligent warning module, fault diagnosis analysis module and comprehensive health assessment module. The equipment status monitoring module is used to monitor the real-time parameters of key equipment for debugging of nuclear power plants; the parameter intelligent warning module is used to combine the full operating data of the nuclear power project debugging stage and the operating data of the equipment of the in-service nuclear power units to conduct trend analysis and early warning on important parameters of the equipment; the fault diagnosis and analysis module is used to combine the full operating data of the nuclear power project debugging stage and the operating data of the equipment of the in-service nuclear power units to conduct fault diagnosis and analysis; the comprehensive health assessment module is used to combine the full operating data of the nuclear power project debugging stage to conduct comprehensive health assessment.

[0124] Specifically, the health monitoring and fault diagnosis system for key debugging equipment combines the full operating data of the nuclear power project debugging stage and the existing steady-state operation monitoring and fault diagnosis methods of in-service nuclear power units to develop a set of intelligent monitoring, early warning, diagnosis and health assessment systems covering the operating status and fault status of key debugging equipment. The core functional modules of this system include equipment status monitoring module, parameter intelligent early warning module, fault diagnosis and analysis module, comprehensive health assessment module, etc.

[0125] In some embodiments, Figure 7 As shown, the overall architecture of the digital intelligent debugging system (ISU, Intelligent Startup Platform) of the nuclear power plant is divided into: basic layer, data center layer, typical application layer and display layer. The digital intelligent debugging system of the nuclear power plant is a distributed layout combining one center with multiple projects. Among them, multiple projects include: PC side of the debugging center, PC side of the nuclear power project, personal mobile phone mobile terminal and large screen of the debugging laboratory; PC side of the debugging center, PC side of the nuclear power project, personal mobile phone mobile terminal and large screen of the debugging laboratory are all used to display the test data, debugging result data, test report, archived data and process deviation management data of the debugging process.

[0126] Specifically, Figure 7 As shown in the figure, the basic layer mainly builds the infrastructure of ISU, including: wired network, WIFI / 4G / 5G wireless network, server, storage device and other hardware facilities.

[0127] Data center layer: The main body is the nuclear power commissioning data center 100, specifically but not limited to: commissioning data source, commissioning data governance, commissioning data base and commissioning data management. Among them, the commissioning data source (data source) mainly includes but is not limited to: DCS (Digital Control System) data, KDO (Data Acquisition System) data, KME (Performance Test Data Acquisition System) data, commissioning acquisition device data, design data, equipment data, installation data, text data, other data, etc. Commissioning data governance mainly includes but is not limited to: data packet reception, data packet analysis, data conversion, data caching, data transmission, status monitoring, data replenishment, collection security, etc. The commissioning data base mainly includes but is not limited to: real-time / historical database, commissioning file library, commissioning function library, test result library, fault knowledge base, system function library, equipment item library, verification unit library, etc.

[0128] Debugging data governance (management) mainly includes but is not limited to: platform management functions, data management functions, debugging data asset construction, etc. Among them, platform management functions mainly include: application management, user management, role management, menu management, authorization management, data dictionary, etc. Data management functions mainly include but are not limited to: database permissions, point table management, data browsing, trend comparison, real-time monitoring, etc. Debugging data asset construction includes but is not limited to: test result cards, fault knowledge cards, function verification cards, test result queries, fault knowledge queries, function verification queries, test result comparisons, fault knowledge comparisons, etc.

[0129] Typical application layer: mainly includes three typical application systems: debugging pilot system 200SNS, debugging test system 300STS and debugging expert system 400SES. Among them, the debugging pilot system 200 includes but is not limited to: pilot overview, digital activity construction, online plan management, algorithms and models, deduction analysis, etc. The debugging test system 300 includes but is not limited to: TP rapid structuring, TU online execution, TR automatic generation, standard form construction, quality control, etc. The debugging expert system 400 includes but is not limited to: simulation deduction, intelligent early warning, fault diagnosis, etc.

[0130] Display layer: The display layer includes the PC side of the debugging center, the PC side of the nuclear power project, the personal mobile phone mobile terminal and the large screen of the debugging laboratory.

[0131] The present invention reconstructs the nuclear power plant commissioning test program system, designs and compiles digital commissioning test programs, supports the digital implementation of commissioning test preparation and execution, and the digital commissioning system of the nuclear power plant can be used as an integrated production management platform for nuclear power commissioning and startup. By setting up a nuclear power commissioning data center 100, it can be used as a unified data base for the ISU platform. As one of the three typical application systems of the ISU platform, the commissioning navigation system 200 mainly realizes digital planning coordination, resource allocation and command and control in the nuclear power commissioning and startup phase. As the second of the three typical application systems of the ISU platform, the commissioning test system 300 mainly realizes the digital transformation of test preparation, on-site execution, report publishing and process control in the nuclear power commissioning and startup phase. As the third of the three typical application systems of the ISU platform, the commissioning expert system 400 mainly provides digital expert support for the nuclear power commissioning and startup phase.

[0132] The present invention focuses on the business level, data level and application level, with the goal of realizing the digital transformation of nuclear power commissioning, and constructs a digital and intelligent commissioning system for the nuclear power plant, achieving the goals of improving quality, efficiency and safety level.

[0133] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0134] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.

[0135] The steps of the method or algorithm described in conjunction with the embodiments disclosed herein may be implemented directly using hardware, a software module executed by a processor, or a combination of the two. The software module may be placed in a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.

[0136] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot limit the scope of protection of the present invention. All equivalent changes and modifications made to the scope of the claims of the present invention should fall within the scope of the claims of the present invention.

Claims

1. A digital intelligent debugging system for a nuclear power plant, characterized in that: include: Nuclear power commissioning data center, commissioning pilot system and commissioning test system; The nuclear power commissioning data center is used to sample, analyze, organize, build a data base, display, connect and maintain the commissioning test data; The debugging pilot system is used to generate a pilot plan mechanism model, construct a logical sequence of plan activities, construct a debugging pilot plan, distribute and manage the plan online, display debugging plan information, manage joint debugging plans, manage special plans, manage single system plans, manage micro plans, perform statistical analysis on plans, and generate associated knowledge bases and model algorithms; The debugging test system is used to construct debugging program files, execute online tests, generate reports, digitally archive and hand over, perform digital quality control, integrate empirical business data, and manage process deviations based on the data of the nuclear power debugging data center and the information of the debugging navigation system.

2. The digital intelligent debugging system for a nuclear power plant according to claim 1 is characterized in that: Also includes: Debugging expert systems; The debugging expert system is used to perform debugging simulation deduction, give early warning of the debugging process, monitor the health status of key debugging equipment, and perform fault diagnosis.

3. The digital intelligent debugging system for a nuclear power plant according to claim 1 is characterized in that: The nuclear power commissioning data center includes: a data acquisition module, a text data parsing module, a commissioning data sorting module, a data base construction module, a data management and display module, a data connection module, a data asset construction module and a data management and maintenance module; The data acquisition module is used to collect real-time data of the debugging test and store it in a database; The text data parsing module is used to parse and structure the text data in the database to generate a digital debugging program or form a digital debugging pilot plan; The debugging data sorting module is used to parse and convert the debugging multi-source heterogeneous data in the database to generate a standard model of the debugging data; The data base construction module is used to construct different types of debugging knowledge bases; The data management and display module is used to visually display different types of data; The data connection and penetration module is used to connect and penetrate data based on debugging business requirements; The data asset construction module is used to construct debugging data assets and interfaces; The data management and maintenance module is used to perform application management, authorization management, role management and dictionary management and maintenance on the debugging data.

4. The digital intelligent debugging system for a nuclear power plant according to claim 1 is characterized in that: The debugging pilot system includes: a pilot plan mechanism model generation module, a plan automatic generation module, a plan rapid construction module, a plan online distribution and management module, a pilot plan overview module and a joint debugging plan management module; The pilot plan mechanism model generation module is used to construct an automatic generation mechanism model of the debugging plan; The automatic plan generation module is used to automatically construct the logical sequence of plan activities; The plan rapid construction module is used to classify various construction activities in the commissioning phase and construct digital activity units of the commissioning plan; The online plan distribution and management module is used to distribute and manage the debugging pilot plan online; The pilot plan overview module is used to display the logical relationship and execution status of the debugging plan; The joint debugging plan management module is used to manage the joint debugging plan in the debugging phase.

5. The digital intelligent debugging system for a nuclear power plant according to claim 4 is characterized in that: The debugging and piloting system also includes: a special plan management module, a single system plan management module, a micro plan management module, a plan statistics analysis module, a related knowledge base generation module and a model algorithm generation module; The special plan management module is used to manage the special plan in the debugging phase; The single system planning management module is used to manage the commissioning test activities corresponding to the nuclear power plant equipment system; The micro-plan management module is used to manage the daily debugging work of the debugging personnel; The plan statistical analysis module is used to perform statistical analysis on the data of the pilot plan based on different dimensions and generate a statistical analysis report; The module for generating an associated knowledge base is used to generate an associated knowledge base based on data from the debugging phase; The model algorithm module is used to generate a corresponding model algorithm based on data penetration and data clustering in the debugging phase.

6. The digital intelligent debugging system for a nuclear power plant according to claim 1, characterized in that: The debugging test system includes: an execution version file construction module, a blank test report construction module, an online test execution module, a report automatic generation module and a digital archiving and handover module; The execution version file construction module is used to generate an execution version file debugging program; The blank test report construction module is used to automatically generate a blank test report according to the execution version file debugging program; The online test execution module is used to execute the debugging test online based on the production data collected by the nuclear power debugging data center; The report automatic generation module is used to automatically generate a debugging test report according to a debugging test report template; The digital archiving and handover module is used to generate a PDF master file for the approved and effective debugging test report and perform data encapsulation to construct a digital archiving and handover data package.

7. The digital intelligent debugging system for a nuclear power plant according to claim 6 is characterized in that: The debugging test system also includes: a digital quality control module, an experience business fusion module, a process deviation management module, a debugging earned value management module, an associated knowledge base module and a model algorithm management module; The digital quality control module is used to monitor and control the debugging quality; The experience business fusion module is used to classify and extract debugging experience data to form a structured debugging experience database, and associate and fuse it with business data; The process deviation management module is used to manage the adjustment process deviation; The debugging earned value management module is used to establish a debugging earned value ergonomic coefficient model; The associated knowledge base module is used to generate a debugging test data associated database; The model algorithm management module is used to generate and manage the model algorithm of the debugging test data.

8. The digital intelligent debugging system for a nuclear power plant according to claim 2, characterized in that: The debugging expert system includes: a debugging simulation deduction system, a debugging process early warning system, and a debugging key equipment health monitoring and fault diagnosis system; The debugging simulation deduction system is used to perform debugging simulation deduction according to the latest operation test data of the unit startup and the equipment characteristic parameter correction; The debugging process early warning system is used to construct a risk early warning model for the debugging process, and to perform a debugging process risk early warning based on the risk early warning model; The health monitoring and fault diagnosis system for debugging key equipment is used to perform monitoring, early warning, fault diagnosis and health assessment on key equipment of nuclear power units.

9. The digital intelligent debugging system for a nuclear power plant according to claim 8, characterized in that: The debugging simulation deduction system includes: a high-precision lightweight model generation module, a model self-correction improvement module and a typical transient operation deduction module; The high-precision lightweight model generation module is used to generate a high-precision lightweight model; The model self-correction and improvement module is used to perform self-correction and improvement on the high-precision lightweight model; The typical transient operation deduction module is used for predicting and quantitatively analyzing typical transient operation risks.

10. The digital intelligent debugging system for a nuclear power plant according to claim 8, characterized in that: The debugging process warning system includes: a steady-state operating condition warning module, a transient operating condition warning module and a test operating condition warning module; The steady-state operating condition warning module is used to perform steady-state operating condition warning; The transient operating condition warning module is used to perform transient operating condition warning; The test condition warning module is used to execute the test condition warning.

11. The digital intelligent debugging system for a nuclear power plant according to claim 8, characterized in that: The health monitoring and fault diagnosis system for debugging key equipment includes: equipment status monitoring module, parameter intelligent early warning module, fault diagnosis and analysis module and comprehensive health assessment module; The equipment status monitoring module is used to monitor the real-time parameters of key equipment for commissioning in nuclear power plants; The parameter intelligent early warning module is used to combine the full operating data of the nuclear power project commissioning stage and the operating data of the in-service nuclear power unit equipment to perform trend analysis and early warning on important equipment parameters; The fault diagnosis and analysis module is used to perform fault diagnosis and analysis in combination with the full operating data of the nuclear power project commissioning phase and the operating data of the in-service nuclear power unit equipment; The comprehensive health assessment module is used to perform a comprehensive health assessment in combination with the full operating condition data during the commissioning phase of a nuclear power project.

12. The digital intelligent debugging system for a nuclear power plant according to any one of claims 1 to 11, characterized in that: The digital debugging system of the nuclear power plant is a distributed layout that combines one center with multiple projects.

13. The digital intelligent debugging system for a nuclear power plant according to claim 12, characterized in that: The multiple projects include: PC terminal at the commissioning center, PC terminal at the nuclear power project, personal mobile phone terminal and large screen of the commissioning laboratory; The PC terminal at the debugging center side, the PC terminal at the nuclear power project side, the personal mobile phone mobile terminal and the large screen of the debugging laboratory are all used to display the test data of the debugging process, debugging result data, test reports, archived data, and process deviation management data.

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