Full-automatic glass packaging device, method and equipment

Abstract

The invention discloses a full-automatic glass packaging device, method and equipment, the device carries glass sheets to a moving station platform through a carrying robot, and edge protection packaging is conducted on the edge positions of all glass in the moving station platform through a first packaging assembly by means of edge protection materials; corner protection packaging is conducted on all corner positions in the movable station platform through the second packaging assembly by means of corner protection materials, and strapping packaging is conducted on all glass edge positions and all corner positions through the third packaging assembly by means of strapping materials. Full-automatic glass packaging can be achieved, the glass packaging efficiency and quality are improved, the safety production risk is greatly reduced, and the method can be widely applied to the technical field of glass production.

Description

Technical Field

[0001] The present application relates to the technical field of glass production, and in particular to a fully automatic glass packaging device, method and equipment. Background Art

[0002] Glass is fragile, so after the glass is processed and prepared for transportation, the edges and corners of the glass need to be protectively packaged.

[0003] Due to the diversity of glass sizes, glass packaging is currently done manually, which not only consumes a lot of manpower, but also requires manual handling of the glass multiple times during the packaging process, which poses potential safety risks and has low packaging efficiency. At the same time, manual operations have deviations and the packaging quality is poor. Summary of the invention

[0004] The main purpose of the embodiments of the present application is to provide a fully automatic glass packaging device, method and equipment, which can realize fully automatic glass packaging and improve glass packaging efficiency and quality.

[0005] On the one hand, the embodiment of the present application provides a fully automatic glass packaging device, the device comprising a handling robot, a first packaging component, a second packaging component, a third packaging component and a mobile station platform;

[0006] The transport robot is used to transport the glass sheet to the mobile workstation platform;

[0007] The first packaging component is used to measure the size information of the glass sheet, intercept the edge protection material corresponding to the size information according to the size information, locate the positions of each glass edge of the glass sheet, and use the edge protection material to perform edge protection packaging on each glass edge position on the mobile station platform;

[0008] The second packaging component is used to locate several corner positions of the glass sheet, and use the corner protection material to perform corner protection packaging on each of the corner positions on the mobile station platform, and the corner-protected glass sheet is transported from the mobile station platform to the third packaging component by the transport robot;

[0009] The third packaging component is used to use the tape material to tape and package the edge positions and corner positions of the glass.

[0010] In some embodiments, the first packaging assembly includes a centering mechanism, an edge protection conveying mechanism, and an edge protection fixing mechanism;

[0011] The centering mechanism is used to position and measure the size of the glass sheet placed on the mobile workstation platform, position each of the glass edges and determine the glass edge size corresponding to each of the glass edge positions, and package each of the glass edge positions with the edge protection material;

[0012] The edge protection conveying mechanism is used to intercept the edge protection materials whose sizes match the sizes of the glass edges from the edge protection material storage pool, and convey the edge protection materials to the centering mechanism;

[0013] The edge protection fixing mechanism is used to fix the edge protection material to each of the glass edge positions through fixing materials.

[0014] In some embodiments, the second packaging assembly includes a corner protection conveying mechanism and a corner protection packaging mechanism;

[0015] The corner protection conveying mechanism is used to locate the corner positions of the glass sheet and take out the corner protection materials corresponding to the corner positions from the corner protection material box;

[0016] The corner protection packaging mechanism is used to output power through a cylinder device to push the corner protection material into and wrap each of the corner positions.

[0017] In some embodiments, the third packaging assembly includes a tape-wrapping station platform and a tape-wrapping packaging mechanism;

[0018] The transport robot is used to transport the glass piece after the corner protection from the mobile station platform to the strapping station platform for placement;

[0019] The strapping packaging mechanism is used to take out the strapping material from the strapping material box, and use the strapping material to strap and package the corner positions and the glass edge positions.

[0020] In some embodiments, a graduated plate is provided on the mobile workstation platform, and the graduated plate is used to rotate, index and position the glass sheet when the corner protection packaging mechanism performs the corner protection operation on the glass sheet, so that the corner protection packaging mechanism pushes the corner protection material into and wraps each of the glass edge positions.

[0021] The indexing plate is also used to rotate, index and position the glass sheet when the centering mechanism performs edge protection operation on the glass sheet, so that the centering mechanism can press the edge protection material tightly to each edge position of the glass.

[0022] In some embodiments, the apparatus further comprises a glass storage rack;

[0023] The transport robot transports the glass pieces after banding from the banding station platform to the glass storage rack, and the glass storage rack is used to store the glass pieces after banding.

[0024] In some embodiments, the centering mechanism includes a servo motor and a measurement assembly;

[0025] The servo motor is used to drive the measuring component to move on the glass sheet, and the measuring component is used to collect the dimension information, and the dimension information includes the dimensions of each edge position of the glass.

[0026] In some embodiments, the transport robot is used to grab the glass piece on the strapping station platform and rotate it when the strapping packaging mechanism is strapping the glass piece so that the strapping packaging mechanism straps each glass edge position and each glass corner position.

[0027] On the other hand, the embodiment of the present application provides a fully automatic glass packaging method, the method comprising the following steps:

[0028] Measure the size information of the glass sheet, intercept the edge protection material corresponding to the size information according to the size information, locate the positions of the glass edges of the glass sheet, and use the edge protection material to perform edge protection packaging on the positions of the glass edges;

[0029] Locating several corner positions of the glass sheet, and performing corner protection packaging on each of the corner positions using corner protection materials;

[0030] The edge positions and the corner positions of the glass are taped and packaged using taping materials.

[0031] On the other hand, an embodiment of the present application provides a fully automatic glass packaging device, which includes the fully automatic glass packaging device described above.

[0032] The embodiments of the present application include at least the following beneficial effects: the present application provides a fully automatic glass packaging device, method and equipment, which transports glass sheets to a mobile workstation platform by a transport robot, performs edge protection packaging on each glass edge position using edge protection materials in the mobile workstation platform by a first packaging component, performs corner protection packaging on each corner position using corner protection materials in the mobile workstation platform by a second packaging component, and performs tape packaging on each glass edge position and each corner position using tape materials by a third packaging component. The present application can realize fully automatic glass packaging, improve glass packaging efficiency and quality, and greatly reduce production safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1It is a structural schematic diagram of a fully automatic glass packaging device provided in an embodiment of the present application;

[0034] Figure 2 is a schematic diagram of the position of the corner of the glass in the embodiment of the present application;

[0035] Figure 3 is another structural schematic diagram of a fully automatic glass packaging device provided in an embodiment of the present application;

[0036] Figure 4 This is a flow chart of a fully automatic glass packaging method provided in an embodiment of the present application. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0038] It should be noted that, although the functional modules are divided in the device schematic diagram and the logical order is shown in the flowchart, in some cases, the steps shown or described may be performed in a different order than the module division in the device or the order in the flowchart. The terms "first", "second", etc. in the specification, claims and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein are only for the purpose of describing the embodiments of this application and are not intended to limit this application.

[0040] The present application embodiment provides an optional structural schematic diagram of a fully automatic glass packaging device, which may include:

[0041] A handling robot is used to carry glass sheets to the mobile workstation platform;

[0042] The first packaging component is used to measure the size information of the glass sheet, intercept the edge protection material corresponding to the size information according to the size information, locate the position of each glass edge of the glass sheet, and use the edge protection material to perform edge protection packaging on each glass edge position in the mobile station platform;

[0043] The second packaging component is used to locate several corners of the glass sheet, and use the corner protection material to package each corner in the mobile station platform, and the glass sheet after the corner protection is transported from the mobile station platform to the third packaging component by the transport robot;

[0044] The third packaging component is used to use the tape material to tape and package the edge positions and corner positions of each glass.

[0045] In some embodiments, the first packaging assembly includes a centering mechanism, an edge protection conveying mechanism, and an edge protection fixing mechanism;

[0046] The centering mechanism is used to position and measure the size of the glass sheets placed on the mobile workstation platform, locate the edge positions of each glass and determine the glass edge dimensions corresponding to each glass edge position, and pack each glass edge position with edge protection materials;

[0047] The edge protection conveying mechanism is used to intercept edge protection materials with sizes matching the sizes of the edges of each glass from the edge protection material storage pool, and convey the edge protection materials to the centering mechanism;

[0048] The edge protection fixing mechanism is used to fix the edge protection material to each glass edge position through fixing materials.

[0049] In some embodiments, the glass edge size includes the length and width of the glass edge position. Optionally, when the glass piece is rectangular, the glass edge position is the four sides of the rectangle, and the glass edge size is the length and width of each side. When the glass piece is circular, the glass edge position is the arc surrounding the circle, and the glass edge size is the length and width of the arc.

[0050] In some embodiments, for example, assuming that the rectangular glass sheet has a glass edge position, and the corresponding glass edge dimensions are 30 cm long and 5 cm wide, a 30 cm long and 5 cm wide edge protection strip is cut from the edge protection material storage pool as the edge protection material for the glass edge position.

[0051] In some embodiments, specifically, the edge protection material is pressed against each glass edge position by a centering mechanism, and the edge protection fixing mechanism uses a fixing material to fix the pressed edge protection material on each glass edge position.

[0052] In some embodiments, the second packaging assembly includes a corner protection conveying mechanism and a corner protection packaging mechanism;

[0053] The corner protection conveying mechanism is used to locate the corners of the glass sheet and take out the corner protection materials corresponding to the corners from the corner protection material box;

[0054] The corner protection packaging mechanism is used to output power through a cylinder device to push the corner protection material into and wrap each corner position.

[0055] In some embodiments, optionally, reference Figure 2When the glass piece 1 is rectangular, the corner positions of the glass are the four vertices A to D of the rectangle. When the glass piece 2 is circular, the corner positions of the glass are points E to H, and the center of the circle is O. Point E is symmetrical with point F, and the center angle EOF is a 90-degree right angle. Point G is symmetrical with point H, and the center angle GOH is also a 90-degree right angle.

[0056] In some embodiments, the third packaging assembly includes a tape-wrapping station platform and a tape-wrapping packaging mechanism;

[0057] The handling robot is used to carry the glass pieces after the corner protection from the mobile workstation platform to the strapping workstation platform for placement;

[0058] The tape packaging mechanism is used to take out the tape material from the tape material box and use the tape material to tape and package the corners and edge positions of the glass.

[0059] In some embodiments, a dividing plate is provided on the above-mentioned mobile workstation platform, and the dividing plate is used to rotate, divide and position the glass sheet when the corner protection packaging mechanism performs the corner protection operation on the glass sheet, so that the corner protection packaging mechanism pushes the corner protection material into and wraps the edge positions of each glass.

[0060] The indexing plate is also used to rotate, index and position the glass sheet when the centering mechanism performs edge protection operation on the glass sheet, so that the centering mechanism can press the edge protection material tightly to the edge position of each glass.

[0061] In some embodiments, optionally, the dividing plate is disposed on a mobile workstation platform, and can be used to support the glass sheet and drive the glass sheet to rotate and lift, thereby completing edge and corner protection operations.

[0062] In some embodiments, the above-mentioned fully automatic glass packaging device further includes a glass storage rack;

[0063] The handling robot carries the glass pieces after tape bonding from the tape bonding station platform to the glass storage rack, and the glass storage rack is used to store the glass pieces after tape bonding.

[0064] In some embodiments, the centering mechanism includes a servo motor and a measurement assembly;

[0065] The servo motor is used to drive the measuring component to move on the glass sheet, and the measuring component is used to collect dimension information, which includes the dimensions of each glass edge position.

[0066] In some embodiments, the centering mechanism is driven by a servo motor to grab the glass sheet and move it so that the glass sheet is located in the center of the moving workstation platform, and then the servo motor drives the measuring component to collect dimensional information.

[0067] In some embodiments, the handling robot is used to grab the glass piece on the taping station platform and rotate it when the taping packaging mechanism is taping the glass piece so that the taping packaging mechanism tapes each glass edge position and each glass corner position.

[0068] Reference Figure 3 , Figure 3 This is another optional structural schematic diagram of a fully automatic glass packaging device provided in an embodiment of the present application, which includes a glass sheet 1, an edge protection fixing mechanism 2, a dividing plate 3, a centering mechanism 4, a mobile workstation platform 5, an edge protection conveying mechanism 6, a corner protection packaging mechanism 7, a corner protection conveying mechanism 8, a glass storage rack 9, a handling robot 10, a strapping workstation platform 11 and a strapping packaging mechanism 12.

[0069] Reference Figure 4 , Figure 4 This is an optional flow chart of a glass automatic packaging method provided in an embodiment of the present application. The method may include but is not limited to steps S101 to S103:

[0070] Step S101, measuring the size information of the glass sheet, intercepting the edge protection material corresponding to the size information according to the size information, locating the positions of the glass edges of the glass sheet, and performing edge protection packaging on the glass edges using the edge protection material;

[0071] Step S102, locating several corner positions of the glass sheet, and performing corner protection packaging on each corner position using a corner protection material;

[0072] Step S103, using the tape material to tape and pack the edge and corner positions of the glass.

[0073] The specific implementation of the glass automatic packaging method is basically the same as the specific embodiment of the above-mentioned glass processing information identification device, and will not be repeated here.

[0074] The embodiment of the present application further provides a fully automatic glass packaging device, which includes the above-mentioned fully automatic glass packaging device.

[0075] The embodiment of the present application provides a fully automatic glass packaging device, method and equipment, which transports glass sheets to a mobile workstation platform by a transport robot, performs edge protection packaging on each glass edge position using edge protection materials in the mobile workstation platform by a first packaging component, performs corner protection packaging on each corner position using corner protection materials in the mobile workstation platform by a second packaging component, and performs tape packaging on each glass edge position and each corner position using tape materials by a third packaging component. The embodiment of the present application can realize fully automatic glass packaging, improve glass packaging efficiency and quality, and greatly reduce production safety risks.

[0076] The embodiments described in the embodiments of the present application are intended to more clearly illustrate the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions provided in the embodiments of the present application. Those skilled in the art will appreciate that with the evolution of technology and the emergence of new application scenarios, the technical solutions provided in the embodiments of the present application are also applicable to similar technical problems.

[0077] Those skilled in the art will appreciate that the technical solutions shown in the figures do not constitute a limitation on the embodiments of the present application, and may include more or fewer steps than shown in the figures, or a combination of certain steps, or different steps.

[0078] The device embodiments described above are merely illustrative, and the units described as separate components may or may not be physically separated, that is, they may be located in one place or distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0079] Those skilled in the art will appreciate that all or some of the steps in the methods disclosed above, and the functional modules / units in the systems and devices may be implemented as software, firmware, hardware, or a suitable combination thereof.

[0080] The terms "first", "second", "third", "fourth", etc. (if any) in the specification of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0081] It should be understood that in the present application, "at least one (item)" means one or more, and "plurality" means two or more. "And / or" is used to describe the association relationship of associated objects, indicating that three relationships may exist. For example, "A and / or B" can mean: only A exists, only B exists, and A and B exist at the same time, where A and B can be singular or plural. The character " / " generally indicates that the objects associated before and after are in an "or" relationship. "At least one of the following" or similar expressions refers to any combination of these items, including any combination of single or plural items. For example, at least one of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, c can be single or multiple.

[0082] In the several embodiments provided in the present application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the above units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.

[0083] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0084] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.

[0085] It should be appreciated that embodiments of the present invention may be implemented or enforced by computer hardware, a combination of hardware and software, or by computer instructions stored in a non-transitory computer-readable memory. The method may be implemented in a computer program using standard programming techniques including a non-transitory computer-readable storage medium configured with a computer program, wherein the storage medium so configured causes the computer to operate in a specific and predefined manner - according to the methods and drawings described in the specific embodiments. Each program may be implemented in a high-level procedural or object-oriented programming language to communicate with a computer system. However, if desired, the program may be implemented in an assembly or machine language. In any case, the language may be a compiled or interpreted language. In addition, the program may be run on a programmed ASIC for this purpose.

[0086] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including multiple instructions to enable a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of various embodiments of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (Read-Only Memory, referred to as ROM), random access memory (Random Access Memory, referred to as RAM), disk or optical disk and other media that can store programs.

[0087] The preferred embodiments of the present invention are described above with reference to the accompanying drawings, but the scope of the rights of the present invention is not limited thereto. Any modification, equivalent substitution and improvement made by a person skilled in the art without departing from the scope and essence of the present invention should be within the scope of the rights of the present invention.

Claims

1. A fully automatic glass packaging device, characterized in that: The device comprises a handling robot, a first packaging component, a second packaging component, a third packaging component and a mobile workstation platform; The transport robot is used to transport the glass sheet to the mobile workstation platform; The first packaging component is used to measure the size information of the glass sheet, intercept the edge protection material corresponding to the size information according to the size information, locate the positions of each glass edge of the glass sheet, and use the edge protection material to perform edge protection packaging on each glass edge position on the mobile station platform; The second packaging component is used to locate several corner positions of the glass sheet, and use the corner protection material to perform corner protection packaging on each of the corner positions on the mobile station platform, and the corner-protected glass sheet is transported from the mobile station platform to the third packaging component by the transport robot; The third packaging component is used to use the tape material to tape and package the edge positions and corner positions of the glass.

2. The device according to claim 1, characterized in that The first packaging assembly includes a centering mechanism, an edge protection conveying mechanism and an edge protection fixing mechanism; The centering mechanism is used to position and measure the size of the glass sheet placed on the mobile workstation platform, position each of the glass edges and determine the glass edge size corresponding to each of the glass edge positions, and package each of the glass edge positions with the edge protection material; The edge protection conveying mechanism is used to intercept the edge protection materials whose sizes match the sizes of the glass edges from the edge protection material storage pool, and convey the edge protection materials to the centering mechanism; The edge protection fixing mechanism is used to fix the edge protection material to each of the glass edge positions through fixing materials.

3. The device according to claim 1, characterized in that The second packaging assembly includes a corner protection conveying mechanism and a corner protection packaging mechanism; The corner protection conveying mechanism is used to locate the corner positions of the glass sheet and take out the corner protection materials corresponding to the corner positions from the corner protection material box; The corner protection packaging mechanism is used to output power through a cylinder device to push the corner protection material into and wrap each of the corner positions.

4. The device according to claim 2, characterized in that The third packaging component includes a strapping station platform and a strapping packaging mechanism; The transport robot is used to transport the glass piece after the corner protection from the mobile station platform to the strapping station platform for placement; The strapping packaging mechanism is used to take out the strapping material from the strapping material box, and use the strapping material to strap and package the corner positions and the glass edge positions.

5. The device according to claim 3, characterized in that The movable station platform is provided with a dividing plate, and the dividing plate is used to rotate, divide and position the glass sheet when the corner protection packaging mechanism performs the corner protection operation on the glass sheet, so that the corner protection packaging mechanism pushes the corner protection material into and wraps each of the glass edge positions. The indexing plate is also used to rotate, index and position the glass sheet when the centering mechanism performs edge protection operation on the glass sheet, so that the centering mechanism can press the edge protection material tightly to each edge position of the glass.

6. The device according to claim 4, characterized in that The device also includes a glass storage rack; The transport robot transports the glass pieces after banding from the banding station platform to the glass storage rack, and the glass storage rack is used to store the glass pieces after banding.

7. The device according to claim 2, characterized in that The centering mechanism includes a servo motor and a measuring assembly; The servo motor is used to drive the measuring component to move on the glass sheet, and the measuring component is used to collect the dimension information, and the dimension information includes the dimensions of each edge position of the glass.

8. The device according to claim 4, characterized in that The transport robot is used to grab the glass piece on the strapping station platform and rotate it when the strapping packaging mechanism straps the glass piece, so that the strapping packaging mechanism straps each glass edge position and each glass corner position.

9. A fully automatic glass packaging method, characterized in that: The method comprises the following steps: Measure the size information of the glass sheet, intercept the edge protection material corresponding to the size information according to the size information, locate the positions of the glass edges of the glass sheet, and use the edge protection material to perform edge protection packaging on the positions of the glass edges; Locating several corner positions of the glass sheet, and performing corner protection packaging on each of the corner positions using corner protection materials; The edge positions and the corner positions of the glass are taped and packaged using taping materials.

10. A fully automatic glass packaging equipment, characterized in that: The glass fully-automatic packaging equipment comprises the glass fully-automatic packaging device according to any one of claims 1 to 8.

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