Correcting device for controlling belt conveying of coal conveying system

Through the cylinder-driven telescopic rod and reset assembly, the conveyor is automatically corrected and the signal transmitter is cleaned, solving the problem of reduced sensor sensitivity and ensuring the normal operation and safety of the equipment.

CN119218629AActive Publication Date: 2024-12-31HUANENG (FUJIAN ZHANG ZHOU) ENERGY CO LTD
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Patent Information

Application Number
CN202411409972.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2024-12-31
Estimated Expiration
2044-10-10

AI Technical Summary

Technical Problem

After long-term operation, the existing belt anti-bias device accumulates coal ash on the sensor surface, resulting in a decrease in detection sensitivity, affecting the accuracy of belt offset correction and may cause safety accidents.

Method used

A correction device including a cylinder, mounting plate, top plate and reset assembly is designed to activate the telescopic rod through the cylinder, automatically correct the conveyor belt offset, and to clean the coal ash on the signal transmitter by vibrating to ensure that the sensor sensitivity does not decrease.

Benefits of technology

It realizes automatic reset of the conveyor belt and efficient cleaning of the signal transmitter, ensures the normal operation of the equipment and the reliability of the monitoring system, and prevents the problem of reducing sensor sensitivity caused by coal ash accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of conveying belt auxiliary equipment, and discloses a correction device for controlling belt conveying of a coal conveying system, the correction device comprises an air cylinder, a mounting plate and a top plate, the air cylinder is mounted at the top end of the mounting plate, the top plate is mounted at the top end of the mounting plate, and the mounting plate is mounted on the outer side of a rack through bolts; when the conveying belt deviates, an air cylinder in the equipment is activated and executes an action, and the action not only can realize automatic correction of the conveying belt and ensure that the conveying belt returns to a normal operation state, but also can effectively clean a signal transmitter to prevent the problem that the sensitivity of a sensor is reduced due to coal ash accumulation; vibration force is generated by movement of the air cylinder, and dust attached to the cleaning cotton can be effectively vibrated off through the vibration force. The process ensures that the cleaning cotton can continuously and efficiently clean the signal transmitter, the cleanliness of the surface of the signal transmitter is maintained, and therefore the reliability and the response speed of an equipment monitoring system are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of conveyor belt auxiliary equipment, and in particular to a correction device for controlling belt transportation of a coal conveying system. Background Art

[0002] In the coal transportation system, the conveyor belt is the core conveying equipment, responsible for transporting coal from one place to another. However, in the daily operation of the conveyor belt, belt deviation is a frequent problem. Belt deviation may not only cause material scattering and accelerate belt wear, but also interfere with the normal operation of the production process, and in severe cases may even trigger safety accidents.

[0003] Although existing belt deviation prevention devices can correct belt deviation in a timely manner to a certain extent, they also face challenges after long-term operation. Over time, a layer of soot tends to accumulate on the sensor surface, which reduces the sensitivity of the sensor and affects its ability to accurately detect whether the belt has deviated. Summary of the invention

[0004] In view of the above problems existing in the prior art, the present invention is proposed.

[0005] Therefore, an object of the present invention is to provide a correction device for controlling the belt transport of a coal conveying system.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a correction device for controlling the belt transportation of a coal conveying system, comprising a cylinder, a mounting plate and a top plate, wherein the cylinder is mounted on the top of the mounting plate, and the top plate is mounted on the top of the mounting plate;

[0007] The mounting plate is mounted on the outside of the frame by bolts;

[0008] The output end of the cylinder is fixedly connected with a telescopic rod, and one end of the telescopic rod is provided with a reset component.

[0009] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system described in the present invention, the reset assembly includes a mounting frame fixedly connected to one end of the telescopic rod, a fixed rubber block fixedly connected to one end of the mounting frame, and an adjustment member arranged inside the mounting frame.

[0010] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system of the present invention, a sliding cavity is opened inside the installation frame, and a guide rod is fixedly connected to the inside of the sliding cavity.

[0011] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system of the present invention, wherein: a slider is arranged inside the sliding cavity, the slider is slidably connected to the outside of the guide rod, one end of the slider is fixedly connected to a disc, the outside of the disc is slidably connected to an adjusting rubber block, the top of the adjusting rubber block is fixedly connected to a limit rod, and a return spring is arranged inside the adjusting rubber block;

[0012] Wherein, one end of the return spring is connected to the disc, and the other end of the return spring is connected to the inner wall of the regulating rubber block.

[0013] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system described in the present invention, the adjusting rubber block and the fixed rubber block are cylindrical in design, and cleaning cotton is provided at the bottom end of the adjusting rubber block and the limiting rod.

[0014] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system described in the present invention, the bottom end of the mounting plate is fixedly connected with a right-angle plate, the top end of the mounting plate is fixedly connected with a mounting frame, and the top end of the mounting plate is adapted to be installed with a signal transmitter.

[0015] As a preferred solution of the correction device for controlling the belt transport of the coal conveying system described in the present invention, a connecting rod is fixedly connected to the outer side of the top plate, a guide groove is opened at the bottom end of the top plate, and the connecting rod is installed on the outer side of the mounting plate by bolts.

[0016] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system described in the present invention, the guide groove includes a triangular through groove opened at the bottom end of the top plate, and a sinking groove opened at each corner of the triangular through groove.

[0017] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system described in the present invention, the depth of the sinking groove is greater than that of the triangular through groove, and one end of the sinking groove is connected to the triangular through groove through an inclined surface.

[0018] As a preferred solution of the correction device for controlling the belt transportation of the coal conveying system of the present invention, the surface of the sinking trough directly above the signal transmitter is set as the signal receiving surface, and the limit rod is set inside the guide groove.

[0019] Beneficial effects of the present invention: comprising a cylinder, a mounting plate and a top plate, wherein the cylinder is mounted on the top of the mounting plate, and the top plate is mounted on the top of the mounting plate;

[0020] The mounting plate is mounted on the outside of the frame by bolts;

[0021] The output end of the cylinder is fixedly connected to a telescopic rod, and one end of the telescopic rod is provided with a reset component. When the conveyor belt deviates, the cylinder in the device will be activated and perform an action. This action can not only realize the automatic correction of the conveyor belt to ensure its normal operation, but also effectively clean the signal transmitter to prevent the problem of reduced sensor sensitivity caused by coal ash accumulation.

[0022] In addition, the movement of the cylinder generates vibration force, which can effectively shake off the dust attached to the cleaning cotton. This process ensures that the cleaning cotton can continuously and efficiently clean the signal transmitter and maintain the cleanliness of its surface, thereby ensuring the reliability and response speed of the equipment monitoring system. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 2 It is a schematic diagram of the overall installation structure of the present invention.

[0026] Figure 3 It is a schematic diagram of the decomposition structure of the present invention.

[0027] Figure 4 It is a schematic diagram of the front structure of the present invention.

[0028] Figure 5 It is a schematic diagram of the cross-sectional structure of the present invention.

[0029] Figure 6 It is a schematic diagram of the guide groove structure of the present invention. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0033] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0034] Example 1

[0035] Reference Figure 1 to Figure 6 , which is the first embodiment of the present invention, provides a correction device for controlling the belt transportation of a coal conveying system, the device comprises a cylinder 100, a mounting plate 200 and a top plate 300, the cylinder 100 is mounted on the top of the mounting plate 200, and the top plate 300 is mounted on the top of the mounting plate 200;

[0036] The mounting plate 200 is mounted on the outside of the frame Q by means of bolts;

[0037] The output end of the cylinder 100 is fixedly connected to a telescopic rod 101 , and a reset assembly 102 is provided at one end of the telescopic rod 101 .

[0038] Specifically, the reset assembly 102 includes a mounting frame 102a fixedly connected to one end of the telescopic rod 101, a fixed rubber block 102b fixedly connected to one end of the mounting frame 102a, and an adjusting member 102c disposed inside the mounting frame 102a.

[0039] Furthermore, a sliding cavity 102a - 1 is provided inside the installation frame 102a , and a guide rod 102a - 2 is fixedly connected inside the sliding cavity 102a - 1 .

[0040] Furthermore, a slider 102c-1 is disposed inside the sliding cavity 102a-1, and the slider 102c-1 is slidably connected to the outside of the guide rod 102a-2, one end of the slider 102c-1 is fixedly connected to a disk 102c-2, an adjusting rubber block 102c-3 is slidably connected to the outside of the disk 102c-2, a top end of the adjusting rubber block 102c-3 is fixedly connected to a limiting rod 102c-4, and a return spring 102c-5 is disposed inside the adjusting rubber block 102c-3;

[0041] Among them, one end of the return spring 102c-5 is connected to the disk 102c-2, and the other end of the return spring 102c-5 is connected to the inner wall of the adjusting rubber block 102c-3.

[0042] Preferably, the adjusting rubber block 102c - 3 and the fixing rubber block 102b are cylindrical in design, and the bottom end of the adjusting rubber block 102c - 3 and the limiting rod 102c - 4 are provided with cleaning cotton 103 .

[0043] It should be noted that a right-angle plate 201 is fixedly connected to the bottom end of the mounting plate 200 , a mounting frame 202 is fixedly connected to the top end of the mounting plate 200 , and a signal transmitter 203 is adapted to be installed on the top end of the mounting plate 200 .

[0044] Preferably, the surface of the sinking groove 302 b located directly above the signal transmitter 203 is set as the signal receiving surface 302 c, and the limiting rod 102 c - 4 is set inside the guide groove 302 .

[0045] Preferably, a connecting rod 301 is fixedly connected to the outer side of the top plate 300 , a guide groove 302 is provided at the bottom end of the top plate 300 , and the connecting rod 301 is installed on the outer side of the mounting plate 200 by bolts.

[0046] When the conveyor belt M is offset, the belt will be blocked between the signal transmitter 203 and the signal receiving surface 302c. After being blocked for a set time, the signal transmitter 203 will send a signal to the host computer and control the cylinder 100 to perform a periodic motion.

[0047] After being started, the cylinder 100 will drive the fixed rubber block 102b and the adjusting rubber block 102c-3 at one end of the telescopic rod 101 to slide and squeeze the outer side of the offset belt, and the belt will be driven to complete the reset under the effect of squeezing.

[0048] Due to the material of the fixed rubber block 102b and the adjusting rubber block 102c-3 and the special cylinder design, it can be ensured that the belt will not be damaged when it is pushed to reset. At the same time, the contact area with the belt can be reduced as much as possible, thereby reducing friction and ensuring the running state of the belt.

[0049] The belt is pushed more stably by the cooperation of the fixed rubber block 102b and the adjustable rubber block 102c-3.

[0050] Example 2

[0051] Reference Figure 1 to Figure 6 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that the guide groove 302 includes a triangular through groove 302a opened at the bottom end of the top plate 300, and a sinking groove 302b opened at each corner of the triangular through groove 302a.

[0052] Furthermore, the depth of the sinking groove 302b is greater than that of the triangular through groove 302a, and one end of the sinking groove 302b is connected to the triangular through groove 302a through an inclined surface.

[0053] During the process of the adjusting rubber block 102c-3 being subjected to a single reciprocating motion by the cylinder 100, the limiting rod 102c-4 is located inside the guide groove 302, and with the cooperation of the triangular through groove 302a and the sinking groove 302b, after the adjusting rubber block 102c-3 pushes the belt to reset, under the guidance of the triangular through groove 302a and the sinking groove 302b, the adjusting rubber block 102c-3 will be driven to reset after passing through the surface of the signal transmitter 203. At this time, the cleaning cotton 103 at the bottom end of the adjusting rubber block 102c-3 and the cleaning cotton 103 at the top end of the limiting rod 102c-4 are used to clean the surfaces of the signal transmitter 203 and the signal receiving surface 302c to avoid the accumulation of coal ash and the decrease in sensitivity.

[0054] At the same time, since the adjusting rubber block 102c - 3 slides inside the guide rod 102a - 2 through the slider 102c - 1 , it can be ensured that the adjusting rubber block 102c - 3 moves along the guide groove 302 .

[0055] After reset, the adjusting rubber block 102c-3 will not block the signal transmitter 203, thereby ensuring that the signal transmitter 203 works normally. Meanwhile, even if the cleaning cotton 103 at the bottom of the adjusting rubber block 102c-3 is covered with dust, it will not affect the signal transmitter 203, further improving the practicability of the device.

[0056] In summary, the device can automatically reset the belt after the belt is offset, and can clean the signal transmitter 203 to avoid the accumulation of coal dust and the decrease of sensitivity.

[0057] Example 3

[0058] Reference Figure 6 , which is the third embodiment of the present invention, and this embodiment is different from the second embodiment in that:

[0059] When the limiting rod 102c-4 slides along the triangular through groove 302a to the inside of the sinking groove 302b, the elasticity of the reset spring 102c-5 will drive the adjusting rubber block 102c-3 to vibrate, so that every time the cylinder 100 is started once, three vibrations can be achieved. The dust attached to the surface of the cleaning cotton 103 will be shaken off by the vibration force, ensuring that the cleaning cotton 103 can effectively clean the signal transmitter 203.

[0060] In summary, when the conveyor belt deviates, the cylinder 100 in the device will be activated and perform an action. This action can not only realize the automatic correction of the conveyor belt to ensure that it returns to normal operation, but also effectively clean the signal transmitter 203 to prevent the problem of reduced sensor sensitivity caused by coal ash accumulation.

[0061] In addition, the movement of the cylinder 100 generates a vibration force, which can effectively shake off the dust attached to the cleaning cotton 103. This process ensures that the cleaning cotton 103 can continuously and efficiently clean the signal transmitter 203 and maintain the cleanliness of its surface, thereby ensuring the reliability and response speed of the equipment monitoring system.

Claims

1. A correction device for controlling the belt transportation of a coal conveying system, characterized in that: It comprises a cylinder (100), a mounting plate (200) and a top plate (300), wherein the cylinder (100) is mounted on the top of the mounting plate (200), and the top plate (300) is mounted on the top of the mounting plate (200); The mounting plate (200) is mounted on the outside of the frame (Q) by means of bolts; The output end of the cylinder (100) is fixedly connected to a telescopic rod (101), and a reset component (102) is provided at one end of the telescopic rod (101).

2. The correction device for controlling the belt transportation of the coal conveying system according to claim 1 is characterized in that: The reset assembly (102) comprises a mounting frame (102a) fixedly connected to one end of the telescopic rod (101), a fixed rubber block (102b) fixedly connected to one end of the mounting frame (102a), and an adjusting member (102c) arranged inside the mounting frame (102a).

3. The correction device for controlling the belt transportation of the coal conveying system according to claim 2 is characterized in that: A sliding cavity (102a-1) is provided inside the installation frame (102a), and a guide rod (102a-2) is fixedly connected inside the sliding cavity (102a-1).

4. The device for controlling the belt transportation of the coal conveying system according to claim 3 is characterized in that: A slider (102c-1) is arranged inside the sliding cavity (102a-1), the slider (102c-1) is slidably connected to the outside of the guide rod (102a-2), one end of the slider (102c-1) is fixedly connected to a disk (102c-2), the outside of the disk (102c-2) is slidably connected to an adjusting rubber block (102c-3), the top end of the adjusting rubber block (102c-3) is fixedly connected to a limiting rod (102c-4), and a return spring (102c-5) is arranged inside the adjusting rubber block (102c-3); One end of the return spring (102c-5) is connected to the disc (102c-2), and the other end of the return spring (102c-5) is connected to the inner wall of the regulating rubber block (102c-3).

5. The device for controlling the belt transportation of the coal conveying system according to claim 4 is characterized in that: The adjusting rubber block (102c-3) and the fixing rubber block (102b) are of cylindrical design, and the bottom end of the adjusting rubber block (102c-3) and the limiting rod (102c-4) are provided with cleaning cotton (103).

6. The device for controlling the belt transportation of the coal conveying system according to claim 5 is characterized in that: The bottom end of the mounting plate (200) is fixedly connected to a right-angle plate (201), the top end of the mounting plate (200) is fixedly connected to a mounting frame (202), and the top end of the mounting plate (200) is adapted to be mounted with a signal transmitter (203).

7. The device for controlling the belt transportation of the coal conveying system according to claim 6 is characterized in that: A connecting rod (301) is fixedly connected to the outer side of the top plate (300), a guide groove (302) is provided at the bottom end of the top plate (300), and the connecting rod (301) is mounted on the outer side of the mounting plate (200) by means of bolts.

8. The device for controlling the belt transportation of the coal conveying system according to claim 7 is characterized in that: The guide groove (302) comprises a triangular through groove (302a) provided at the bottom end of the top plate (300), and a sinking groove (302b) provided at each corner of the triangular through groove (302a).

9. The device for controlling the belt transportation of the coal conveying system according to claim 8, characterized in that: The sinking groove (302b) is opened at a depth greater than that of the triangular through groove (302a), and one end of the sinking groove (302b) is connected to the triangular through groove (302a) via an inclined surface.

10. The device for controlling belt transport of a coal conveying system according to claim 9, characterized in that: The surface of the sinking groove (302b) located directly above the signal transmitter (203) is set as a signal receiving surface (302c), and the limiting rod (102c-4) is set inside the guide groove (302).

Citation Information

Patent Citations

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