Construction device for concrete pouring of anti-collision guardrail through inverted method
By adjusting the position and path of the eccentric wheel in the semi-conical plate in the concrete pouring anti-collision guardrail construction device, the problem of unadjustable vibration frequency in the existing technology is solved, and better concrete tamping effect and construction safety are achieved. sex.
Patent Information
- Application Number
- CN202411710866.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-11-27
AI Technical Summary
The existing concrete cast anti-collision guardrail construction device lacks vibrating components that can adjust the vibration frequency, resulting in insufficient vibration of concrete and bubble problems, which increases construction safety risks.
A construction device for inverted concrete cast anti-collision guardrail is designed. The eccentric wheel is adjusted in the semi-conical plate by combining movable blocks, shells, annular telescopic parts, slide rods, guide blocks, water bags and hydraulic chambers. Position and path achieve continuous changes in vibration frequency, thereby improving the vibration effect.
The vibration frequency is adjusted according to the concrete pouring height, which enhances the tamping effect of concrete, effectively eliminates internal bubbles, and improves construction safety.
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Figure CN119238687A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to prefabrication of anti-collision guardrails, and more specifically, particularly relates to a construction device for pouring concrete anti-collision guardrails by an inverted method. Background Art
[0002] Prefabricated anti-collision guardrails are cast and formed by molds. Existing molds are usually formed in one piece. However, the concrete anti-collision guardrail is narrow at the top and wide at the bottom. In order to facilitate the removal of the prefabricated anti-collision guardrail from the mold, the inverted concrete casting method is used to prefabricate the anti-collision guardrail. The mold can be reused, which is in line with green and energy-saving construction. However, the prefabrication of anti-collision guardrails in the prior art has the following defects: In the prior art, when constructing anti-collision guardrails, since the construction device for pouring concrete anti-collision guardrails lacks a vibrating assembly, workers are required to stand on the top of the guardrail and use a concrete vibrator to vibrate the concrete to make the internal texture of the concrete uniform and eliminate internal bubbles, which undoubtedly increases the risk of falling. In previous accident lessons, there have been many high-altitude falling accidents. Safety belts are hung somewhere, which makes it inconvenient to move and easily causes the risk of falling.
[0003] In the prior art, the concrete vibrator used in the construction device for pouring concrete anti-collision guardrails mainly includes a vibrating rod, an eccentric mechanism is arranged inside the vibrating rod, and the eccentric mechanism is driven by a driving flexible shaft outside the vibrating rod; the current eccentric mechanism is widely used as a planetary mechanism, which includes a conical cavity, and the free end of the rotating rod driven by the flexible shaft is connected to an eccentric rotating body that can rotate on the conical inner surface of the conical cavity, so that when the eccentric rotating body rotates rapidly in the conical cavity, a higher vibration frequency can be generated. Considering that it is difficult for ordinary power drive mechanisms to change the speed for a long time, this is easy to damage the drive mechanism; therefore, the speed of the flexible shaft of the vibrator is basically stable, which makes the vibration frequency of the vibrator basically fixed, and the vibration frequency cannot be adjusted according to the height of the concrete pouring of the anti-collision guardrail, which is prone to insufficient concrete vibration and the presence of bubbles, affecting the quality of the prefabricated anti-collision guardrail.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a construction device for pouring concrete anti-collision guardrail by inverted method is provided, in order to achieve a more practical and valuable purpose. Summary of the invention
[0005] The invention provides a construction device for pouring concrete anti-collision guardrail by an inverted method, which is used to overcome the above-mentioned defects in the prior art.
[0006] The purpose and effect of the construction device for pouring concrete anti-collision guardrail by the inverted method of the present invention are achieved by the following specific technical means: A construction device for pouring anti-collision guardrails by inverted concrete casting, comprising a shell, one side of the shell is symmetrically fixed with two semi-ring plates, the other side of the shell is provided with an operating table, a mold is provided inside the shell, and a vibrating assembly is provided inside the shell; the vibrating assembly comprises two first movable plates, the two first movable plates are symmetrically distributed on both sides of the interior of the shell, a plurality of frames are arranged on each first movable plate at intervals, one side of each frame is provided with a shell, one side of the shell is fixed with a movable block, one side of the movable block is in sliding contact with the lower outer inclined surface of the mold, an annular telescopic member is connected between the other side of the shell and one side of the frame, two semi-cylinders are symmetrically slidably provided on both sides of the interior of the shell, two semi-conical plates are respectively provided inside the two semi-cylinders, a stepping motor is provided inside the frame, a limiting frame is fixedly provided at the output end of the stepping motor, a sphere is slidably provided inside the limiting frame, a swing arm is fixedly provided on the outside of the sphere, an eccentric wheel is provided at one end of the swing arm, and the eccentric wheel is located inside the shell, and two elastic members are connected between the two ends of the two semi-conical plates.
[0007] A further technical solution is that two fixed plates are fixed on both sides of each movable block, two sliding rods are slidably provided on the two fixed plates, two guide plates are fixed on the sides of the two sliding rods close to each other, and two push rods are fixed on the outer sides of the two semi-cylinders, and the ends of the two push rods away from each other are in sliding contact with the inclined surfaces on one side of the two guide plates.
[0008] According to a further technical solution, a plurality of pairs of guide blocks are fixedly provided on both sides of the interior of the shell, one end of each pair of the slide rods is in sliding contact with an inclined surface on one side of each pair of the guide blocks, each pair of the slide rods is in sliding contact with the first movable plate, two first sliders are fixedly provided on one side of each pair of the slide rods, a plurality of first slide grooves are provided inside each of the first movable plates, each pair of the first sliders is in sliding contact in each pair of the first slide grooves, and two first springs are connected between each pair of the first sliders and each pair of the first slide grooves.
[0009] According to a further technical solution, the two push rods are respectively in sliding contact on both sides of the shell, two second sliders are respectively fixedly provided on one side of the two semi-cylinders, two second slide grooves are symmetrically provided on one side of the interior of the shell, the two second sliders respectively slide in the two second slide grooves, and two second springs are respectively connected between the two second sliders and the two second slide grooves.
[0010] According to a further technical solution, two water bags are connected between the two ends of the two semi-cylinders.
[0011] A further technical solution is that two hydraulic chambers are respectively provided inside the two semi-cylinders, two slides are respectively slidably provided inside the two hydraulic chambers, two pairs of push rods are respectively fixedly connected to the outer sides of the two semi-conical plates on one side of the two slides close to each other, and the interiors of the two hydraulic chambers are respectively connected to the interiors of the two water bags and are provided with two connecting channels.
[0012] According to a further technical solution, two third springs are respectively connected to the inner walls of the two hydraulic chambers on one side of the two slide plates that are close to each other.
[0013] According to a further technical solution, a rotating shaft is rotatably provided on one side of the upper end of the operating table, a frame is fixedly provided on the rotating shaft, two limit plates are symmetrically fixedly provided on one side of the frame, and a plurality of guide tubes are fixedly provided between the two limit plates.
[0014] According to a further technical solution, two second movable plates are fixedly provided at both ends of each of the first movable plates, two pairs of multi-stage telescopic rods are provided on the inner lower side of the shell, and the extended ends of each pair of the multi-stage telescopic rods are fixedly connected to the lower sides of the two second movable plates.
[0015] According to a further technical solution, a plurality of support plates are fixedly connected between the inner side of each of the semi-ring plates and one side of the outer shell.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The invention discloses a construction device for pouring concrete anti-collision guardrail by an inverted method. Through the arrangement of a movable block, a shell, and an annular telescopic part, the frame, the movable block, the shell, and the annular telescopic part move upward, and slide with the lower outer inclined surface of the mold through one side of the movable block, so that the movable block and the shell move horizontally close to the frame, and the annular telescopic part contracts to reduce the distance between the shell and the frame, thereby changing the position of the eccentric wheel in the two semi-conical plates, so as to change the vibration frequency of the shell and the movable block, and obtain a continuously changing vibration output frequency. Through the arrangement of the slide rod, the guide block, the push rod and the guide plate, the first movable plate moves upward to drive the two slide rods upward, and one end of the two slide rods respectively slides in contact with the inclined surfaces of one side of the two guide blocks, thereby making the two slide rods slide horizontally; the horizontal sliding of the two slide rods drives the two guide plates to move, and the ends of the two push rods that are away from each other slide in contact with the inclined surfaces of one side of the two guide plates, thereby making the two push rods approach each other; the two push rods approach each other to drive the two semi-cylinders and the two semi-conical plates approach each other, thereby reducing the distance between the two semi-conical plates, so as to shorten the path of the eccentric wheel rolling and change the vibration output frequency of the shell and the movable block to the mold. Finally, through the arrangement of the water bag, the slide plate, the push rod and the hydraulic chamber, the two semi-cylinders are brought close to each other to squeeze the two water bags respectively, so that the solutions in the two water bags enter the two hydraulic chambers respectively through the two connecting channels, and the solutions in the two hydraulic chambers push the two slide plates close to each other, and the two slide plates close to each other drive the two pairs of push rods close to each other; the two pairs of push rods close to each other drive the two semi-conical plates close to each other, further reducing the distance between the two semi-conical plates, further shortening the path of the eccentric wheel rolling, and finally obtaining a continuously changing vibration output frequency; so as to output richer vibration waves, it is beneficial to improve the vibration effect.
[0017] The invention discloses a construction device for pouring anti-collision guardrail by inverted concrete. When the device moves to the outer side of the lower part of the mold through the first movable plate, the eccentric wheel is located at the position where the diameter of the two semi-conical plates is larger. The swing rod rotates one circle, and the path that the eccentric wheel rolls is longer, so the eccentric wheel has a higher self-rotation speed. The higher self-rotation speed of the eccentric wheel will generate a greater centrifugal force, thereby increasing the vibration frequency and amplitude of the shell and the movable block, thereby vibrating the concrete in the lower layer of the mold at a high frequency. The higher vibration frequency and amplitude can more effectively reduce the internal friction and adhesion between the particles inside the concrete sharply, making the concrete in a heavy liquid state, and the aggregates slide and rearrange each other. The gaps between the aggregates are filled with mortar, and the bubbles are squeezed out, thereby achieving a better tamping effect. When the device moves to the outer side of the middle part of the mold through the first movable plate, the eccentric wheel is located at the position where the diameter of the inner side of the two semi-conical plates is smaller. The swing rod rotates one circle, and the path that the eccentric wheel rolls is shorter, so the eccentric wheel has a lower self-rotation speed. The centrifugal force generated by the eccentric wheel is smaller, so the vibration frequency and amplitude of the shell and the movable block are lower. Thereby, the vibration assembly moves up and down in the shell, so that the vibration frequency can be adjusted according to the height of the concrete pouring of the anti-collision guardrail, and finally a continuously changing vibration output frequency is obtained; so as to output richer vibration waves, which is conducive to improving the vibration effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is an isometric structural schematic diagram of the present invention; Figure 2 It is an isometric structural schematic diagram of the housing in the present invention; Figure 3 It is a schematic diagram of the top view structure of the housing in the present invention; Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure at AA in the middle; Figure 5 for Figure 4 The structural schematic diagram of the local enlarged view at E in the middle; Figure 6 for Figure 3 Schematic diagram of the cross-sectional structure at the middle BB; Figure 7 for Figure 6 The structural schematic diagram of the local enlarged view at F in the middle; Figure 8 It is a right side structural schematic diagram of the housing in the present invention; Fig. 9 for Figure 8 Schematic diagram of the cross-section structure at CC in the middle; Fig.10 for Figure 8 Schematic diagram of the cross-sectional structure at DD in the middle; Fig.11 for Fig.10 A schematic diagram of the structure of the local enlarged view at G in the middle; Fig.12 for Fig.11 Schematic diagram of the structure of the local enlarged view at H in the middle.
[0021] Description of reference numerals: Shell 10, mold 11, semi-annular plate 12, support plate 13, first movable plate 14, second movable plate 15, multi-stage telescopic rod 16, frame 17, movable block 18, shell 19, annular telescopic member 20, limit frame 21, sphere 22, rocker 23, eccentric wheel 24, semi-cylinder 25, semi-conical plate 26, push rod 28, slide bar 29, guide plate 30, fixed plate 31, guide block 32, second slider 33, second slide groove 34, second spring 35, hydraulic chamber 36, slide plate 37, push rod 38, third spring 39, connecting channel 40, water bag 41, elastic member 42, stepping motor 43, operating table 44, rotating shaft 45, frame 46, limit plate 47, guide tube 48, first slider 49, first slide groove 50, first spring 51. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] As attached Figure 1 To Attachment Fig.12 As shown: The invention provides a construction device for pouring concrete anti-collision guardrail by an inverted method.
[0026] Refer to the attached Figure 1 To Attachment Fig.12 , including a shell 10, two half-ring plates 12 are symmetrically fixed on one side of the shell 10, an operating table 44 is provided on the other side of the shell 10, a mold 11 is provided inside the shell 10, and a vibrating assembly is provided inside the shell 10; the vibrating assembly includes two first movable plates 14, the two first movable plates 14 are symmetrically distributed on both sides of the inside of the shell 10, a plurality of frames 17 are arranged on each first movable plate 14 at intervals, a shell 19 is provided on one side of each frame 17, a movable block 18 is fixedly provided on one side of the shell 19, one side of the movable block 18 is in sliding contact with the lower outer inclined surface of the mold 11, and the shell 19 An annular telescopic member 20 is connected between the other side of the housing 19 and one side of the frame 17, two semi-cylinders 25 are symmetrically slidably provided on both sides of the interior of the housing 19, two semi-conical plates 26 are respectively provided inside the two semi-cylinders 25, a stepper motor 43 is provided inside the frame 17, a limit frame 21 is fixedly provided at the output end of the stepper motor 43, a sphere 22 is slidably provided inside the limit frame 21, a rocker 23 is fixedly provided on the outside of the sphere 22, an eccentric wheel 24 is provided at one end of the rocker 23, and the eccentric wheel 24 is located inside the housing 19, and two elastic members 42 are connected between the two ends of the two semi-conical plates 26.
[0027] Preferably, see Attachment Fig.11 Two fixed plates 31 are fixed on both sides of each movable block 18, two sliding rods 29 are slidably provided on the two fixed plates 31, two guide plates 30 are fixed on the sides of the two sliding rods 29 close to each other, and two push rods 28 are fixed on the outer sides of the two semi-cylinders 25, and the ends of the two push rods 28 away from each other are in sliding contact with the inclined surfaces of one side of the two guide plates 30.
[0028] Preferably, see Attachment Figure 7 , Attachment Fig.11A plurality of pairs of guide blocks 32 are fixedly provided on both sides of the interior of the housing 10, one end of each pair of slide bars 29 is in sliding contact with the inclined surface of one side of each pair of guide blocks 32, each pair of slide bars 29 is in sliding contact with the first movable plate 14, two first sliders 49 are fixedly provided on one side of each pair of slide bars 29, a plurality of pairs of first slide grooves 50 are provided inside each first movable plate 14, each pair of first sliders 49 is in sliding contact in each pair of first slide grooves 50, and two first springs 51 are connected between each pair of first sliders 49 and each pair of first slide grooves 50.
[0029] Preferably, see Attachment Fig.12 The two push rods 28 are respectively in sliding contact on both sides of the shell 19, two second sliders 33 are respectively fixed on one side of the two semi-cylinders 25, and two second slide grooves 34 are symmetrically provided on one side of the interior of the shell 19. The two second sliders 33 slide in the two second slide grooves 34 respectively, and two second springs 35 are respectively connected between the two second sliders 33 and the two second slide grooves 34.
[0030] Preferably, see Attachment Figure 5 Two water bags 41 are connected between the two ends of the two semi-cylinders 25 .
[0031] Preferably, see Attachment Figure 5 , Attachment Fig.11 , Attachment Fig.12 Two hydraulic chambers 36 are respectively provided inside the two semi-cylinders 25, and two slide plates 37 are respectively slidably provided inside the two hydraulic chambers 36. Two pairs of push rods 38 are fixedly connected to the outer sides of the two semi-conical plates 26 on the sides of the two slide plates 37 close to each other, and the interiors of the two hydraulic chambers 36 are respectively connected to the interiors of the two water bags 41 and are provided with two connecting channels 40.
[0032] Preferably, see Attachment Fig.12 Two third springs 39 are provided on the sides of the two slide plates 37 that are close to each other and are connected to the inner walls of the two hydraulic chambers 36 respectively.
[0033] Preferably, see Attachment Figure 1 A rotating shaft 45 is rotatably provided on one side of the upper end of the operating table 44, a frame 46 is fixedly provided on the rotating shaft 45, two limiting plates 47 are symmetrically fixedly provided on one side of the frame 46, and a plurality of guide tubes 48 are fixedly provided between the two limiting plates 47.
[0034] Preferably, see Attachment Fig. 9 Two second movable plates 15 are fixedly provided at both ends of each first movable plate 14 , and two pairs of multi-stage telescopic rods 16 are provided on the lower side of the inner part of the shell 10 . The extended ends of each pair of multi-stage telescopic rods 16 are fixedly connected to the lower sides of the two second movable plates 15 .
[0035] Preferably, see Attachment Figure 1To Attachment Figure 2 A plurality of support plates 13 are fixedly connected between the inner side of each semi-ring plate 12 and one side of the housing 10 .
[0036] Specific use of the present invention: The staff applied a release agent on the inner wall of the mold 11, and placed the tied steel cage upside down into the mold 11. The method of three-layer oblique pouring was adopted. The first layer was controlled to be about 25 cm close to the lower end of the mold 11, and the second layer was poured to about 35 cm from the upper end of the mold 11, and then poured to the upper end of the mold 11.
[0037] When pouring the first layer, the worker pours concrete from both ends of the shell 10 into the mold 11, and vibrates and compacts the concrete while pouring the concrete. The worker stands on the upper end of the operating table 44 to operate, and extends the vibrating rod through the guide tube 48 downward into the mold 11, and the concrete in the mold 11 is vibrated and compacted inside and outside by the vibrating rod and the vibrating assembly in the shell 10, which is conducive to improving the efficiency of vibrating and compacting the concrete.
[0038] Next, the vibrating assembly in the housing 10 is started, and the stepping motor 43 is started to drive the limit frame 21 to rotate. The limit frame 21 rotates to drive the ball 22, the swing rod 23, and the eccentric wheel 24 to rotate around the limit frame 21, so that the eccentric wheel 24 performs planetary motion around the axis of the conical inner wall of the two semi-conical plates 26, that is, revolution; and rotates around the axis of the swing rod 23, that is, rotation, so as to form high-frequency vibration on the semi-cylinder 25 and the housing 19. The high-frequency vibration of the housing 19 is transmitted to the mold 11 through the movable block 18, so as to facilitate the vibration and compaction of the concrete in the mold 11.
[0039] When pouring the second layer, the worker should insert the vibrating rod quickly and pull it out slowly to allow the bubbles to fully overflow. The vibrating rod should be inserted 5cm into the vibrated lower layer of concrete to eliminate the stratified joints.
[0040] Next, the control system controls the two pairs of multi-stage telescopic rods 16 to extend and drive the two pairs of second movable plates 15 to move upward, and the two pairs of second movable plates 15 move upward and drive the two first movable plates 14 upward. The first movable plate 14 moves upward and drives the two slide bars 29 and the two fixed plates 31 to move upward, and the two fixed plates 31 move upward and drive the movable block 18 and the shell 19 to move upward, and the first movable plate 14 moves upward and drives the frame 17 to move upward, so that the frame 17, the movable block 18, the shell 19, and the annular telescopic member 20 move up and down synchronously. The frame 17, the movable block 18, the shell 19, and the annular telescopic member 20 move upward, and slide through one side of the movable block 18 and the lower outer inclined surface of the mold 11, so that the movable block 18 and the shell 19 move horizontally close to the frame 17, and the annular telescopic member 20 shrinks, reducing the distance between the shell 19 and the frame 17, thereby changing the position of the eccentric wheel 24 in the two semi-conical plates 26, so as to change the vibration frequency of the shell 19 and the movable block 18, and obtain a continuously changing vibration output frequency. When the eccentric wheel 24 is located at a position with a smaller diameter inside the two semi-conical plates 26, the swing rod 23 rotates one circle, and the eccentric wheel 24 rolls over a shorter path, so the rotation speed of the eccentric wheel 24 is lower; and when the eccentric wheel 24 is located at a position with a larger diameter inside the two semi-conical plates 26, the swing rod 23 rotates one circle, and the eccentric wheel 24 rolls over a longer path, so the rotation speed of the eccentric wheel 24 is higher. Thus, by adjusting the position of the eccentric wheel 24 inside the two semi-conical plates 26, the vibration output frequency of the housing 19 and the movable block 18 can be changed.
[0041] At the same time, the first movable plate 14 moves upward to drive the two slide bars 29 to move upward, and one end of the two slide bars 29 slides in contact with the inclined surface of one side of the two guide blocks 32, so that the two slide bars 29 slide horizontally. The two slide bars 29 slide horizontally to drive the two guide plates 30 to move, and the ends of the two push rods 28 that are away from each other slide in contact with the inclined surface of one side of the two guide plates 30, so that the two push rods 28 approach each other. The two push rods 28 approach each other to drive the two semi-cylinders 25 and the two semi-conical plates 26 to approach each other, thereby reducing the distance between the two semi-conical plates 26, so as to shorten the path of the eccentric wheel 24 rolling over, and change the vibration output frequency of the housing 19 and the movable block 18 to the mold 11. Among them, the movement of the two slide bars 29 drives the two first sliders 49 to move respectively, and the two first sliders 49 slide in the two first slide grooves 50 respectively to compress the two first springs 51 to generate elastic force, so that under the elastic force of the two first springs 51, one end of the two slide bars 29 is always in contact with one side of the two guide blocks 32. The two semi-cylinders 25 approach each other, driving the two second sliders 33 to approach each other, so that the two second sliders 33 slide in the two second slide grooves 34 respectively, thereby compressing the two second springs 35 to generate elastic force, which is conducive to resetting the two semi-cylinders 25 away from each other under the elastic force of the two second springs 35.
[0042] Then, the two semi-cylinders 25 approach each other to squeeze the two water bags 41 respectively, so that the solutions in the two water bags 41 enter the two hydraulic chambers 36 respectively through the two connecting channels 40, and the solutions in the two hydraulic chambers 36 push the two slide plates 37 to approach each other, and the two slide plates 37 approach each other to drive the two pairs of push rods 38 to approach each other; the two pairs of push rods 38 approach each other to drive the two semi-conical plates 26 to approach each other, further reducing the distance between the two semi-conical plates 26, further shortening the path of the eccentric wheel 24 rolling, and finally obtaining a continuously changing vibration output frequency; to output more abundant vibration waves, which is conducive to improving the vibration effect. Among them, the two slide plates 37 approach each other to compress the two third springs 39 to generate elastic force, which is conducive to resetting the two slide plates 37 away from each other under the elastic force of the two third springs 39, so as to adjust the distance between the two semi-conical plates 26 and adjust the path of the eccentric wheel 24 rolling in the two semi-conical plates 26 and the two elastic members 42.
[0043] When pouring the third layer, the worker should insert the vibrating rod quickly and pull it out slowly to allow the bubbles to fully overflow. The vibrating rod should be inserted 5cm into the vibrated lower layer of concrete to eliminate the stratified joints.
[0044] The control system controls the two pairs of multi-stage telescopic rods 16 to move up and down and back and forth, and the first movable plates 14 move up and down to drive the frames 17, the movable blocks 18, the shells 19, and the annular telescopic parts 20 to move up and down. When the first movable plate 14 moves to the lower outer side of the mold 11, the eccentric wheel 24 is located at the position where the diameter of the two semi-conical plates 26 is larger, and the swing rod 23 rotates one circle. The path that the eccentric wheel 24 rolls over is longer, so the rotation speed of the eccentric wheel 24 is higher. The higher rotation speed of the eccentric wheel 24 will generate greater centrifugal force, thereby increasing the vibration frequency and amplitude of the shell 19 and the movable block 18, thereby vibrating the concrete in the lower layer of the mold 11 at a high frequency. The higher vibration frequency and amplitude can more effectively reduce the internal friction and adhesion between the particles inside the concrete, making the concrete in a heavy liquid state, and the aggregates slide and rearrange each other. The gaps between the aggregates are filled with mortar, and the bubbles are squeezed out, thereby achieving a better tamping effect.
[0045] When the first movable plate 14 moves to the outside of the middle of the mold 11, and the eccentric wheel 24 is located at the position with the smaller diameter inside the two semi-conical plates 26, the swing rod 23 rotates one circle, and the path that the eccentric wheel 24 rolls over is shorter, so the rotation speed of the eccentric wheel 24 is lower. The centrifugal force generated by the eccentric wheel 24 is smaller, so that the vibration frequency and amplitude of the shell 19 and the movable block 18 are lower. As a result, the vibration assembly moves up and down in the shell 10, so that the vibration frequency can be adjusted according to the height of the concrete pouring of the anti-collision guardrail, and finally a continuously changing vibration output frequency is obtained; so as to output more abundant vibration waves, which is conducive to improving the vibration effect.
[0046] Finally, after the concrete is completely solidified, the staff rotates the rotating shaft 45 to remove the guide tubes 48 from the top of the shell 10. Then, the staff operates the equipment to push the shell 10 to one side in the direction of the semi-ring plate 12, so that the shell 10 can be turned over smoothly under the support of the two semi-ring plates 12 and the support plates 13. Then the staff operates the crane to lift the shell 10 so that the anti-collision guardrail can be taken out of the mold 11.
[0047] The invention discloses a construction device for pouring concrete anti-collision guardrail by an inverted method. By arranging a movable block 18, a shell 19 and an annular telescopic member 20, a frame 17, a movable block 18, a shell 19 and an annular telescopic member 20 are moved upward, and one side of the movable block 18 slides on the lower outer inclined surface of a mold 11, so that the movable block 18 and the shell 19 move horizontally close to the frame 17. The annular telescopic member 20 contracts to reduce the distance between the shell 19 and the frame 17, thereby changing the position of the eccentric wheel 24 in the two semi-conical plates 26, so as to change the vibration frequency of the shell 19 and the movable block 18, and obtain a continuously changing vibration output frequency. Then, through the arrangement of the slide rod 29, the guide block 32, the push rod 28 and the guide plate 30, the first movable plate 14 moves upward to drive the two slide rods 29 to move upward, and one end of the two slide rods 29 slides in contact with the inclined surfaces of one side of the two guide blocks 32 respectively, so that the two slide rods 29 slide horizontally; the horizontal sliding of the two slide rods 29 drives the two guide plates 30 to move, and the ends of the two push rods 28 that are away from each other slide in contact with the inclined surfaces of one side of the two guide plates 30 respectively, so that the two push rods 28 approach each other; the two push rods 28 approach each other to drive the two semi-cylinders 25 and the two semi-conical plates 26 to approach each other, thereby reducing the distance between the two semi-conical plates 26, so as to shorten the path of the eccentric wheel 24 rolling over, and change the vibration output frequency of the shell 19 and the movable block 18 to the mold 11. Finally, through the arrangement of the water bag 41, the slide plate 37, the push rod 38 and the hydraulic chamber 36, the two semi-cylinders 25 approach each other to squeeze the two water bags 41 respectively, so that the solutions in the two water bags 41 enter the two hydraulic chambers 36 respectively through the two connecting channels 40, and the solutions in the two hydraulic chambers 36 push the two slide plates 37 to approach each other, and the two slide plates 37 approach each other to drive the two pairs of push rods 38 to approach each other; the two pairs of push rods 38 approach each other to drive the two semi-conical plates 26 to approach each other, further reducing the distance between the two semi-conical plates 26, further shortening the path of the eccentric wheel 24 rolling, and finally obtaining a continuously changing vibration output frequency; so as to output richer vibration waves, which is beneficial to improving the vibration effect.
[0048] The construction device of the inverted concrete casting anti-collision guardrail of the present invention, when the first movable plate 14 is moved to the lower outer side of the mold 11, the eccentric wheel 24 is located at the position with the larger diameter of the two semi-conical plates 26, and the swing arm 23 rotates one circle. The eccentric wheel 24 rolls over a longer path, so the eccentric wheel 24 rotates at a higher speed; the higher rotation speed of the eccentric wheel 24 will generate a greater centrifugal force, thereby causing the vibration frequency and amplitude of the shell 19 and the movable block 18 to increase, thereby performing high-frequency vibration on the concrete in the lower layer of the mold 11. The higher vibration frequency and amplitude can more effectively reduce the internal friction and adhesion between the particles inside the concrete sharply, making the concrete in a heavy liquid state, the aggregates slide against each other and rearrange, the gaps between the aggregates are filled with mortar, and the bubbles are squeezed out, thereby achieving a better compaction effect. When the first movable plate 14 is moved to the outside of the middle of the mold 11, the eccentric wheel 24 is located at the position with the smaller diameter inside the two semi-conical plates 26. The swing rod 23 rotates one circle, and the path that the eccentric wheel 24 rolls is shorter, so the rotation speed of the eccentric wheel 24 is lower. The centrifugal force generated by the eccentric wheel 24 is smaller, so the vibration frequency and amplitude of the shell 19 and the movable block 18 are lower. In this way, the vibration assembly moves up and down in the shell 10, so that the vibration frequency can be adjusted according to the height of the concrete pouring of the anti-collision guardrail, and finally a continuously changing vibration output frequency is obtained; so as to output more abundant vibration waves, which is conducive to improving the vibration effect.
[0049] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A construction device for pouring concrete anti-collision guardrail by inverted method, characterized in that: It comprises a shell (10), two half-ring plates (12) are symmetrically fixedly provided on one side of the shell (10), an operating table (44) is provided on the other side of the shell (10), a mold (11) is provided inside the shell (10), and a vibrating assembly is provided inside the shell (10); The vibrating assembly comprises two first movable plates (14), the two first movable plates (14) are symmetrically distributed on both sides of the interior of the shell (10), a plurality of frames (17) are arranged at intervals on each of the first movable plates (14), a shell (19) is arranged on one side of each of the frames (17), a movable block (18) is fixedly arranged on one side of the shell (19), one side of the movable block (18) is in sliding contact with the lower outer inclined surface of the mold (11), an annular telescopic member (20) is connected between the other side of the shell (19) and one side of the frame (17), and the two sides of the interior of the shell (19) are opposite to each other. Two semi-cylinders (25) are provided for sliding, and two semi-conical plates (26) are provided inside the two semi-cylinders (25) respectively. A stepping motor (43) is provided inside the frame (17). A limit frame (21) is fixedly provided at the output end of the stepping motor (43). A spherical body (22) is provided for sliding inside the limit frame (21). A swing rod (23) is fixedly provided on the outside of the spherical body (22). An eccentric wheel (24) is provided at one end of the swing rod (23). The eccentric wheel (24) is located inside the housing (19). Two elastic members (42) are connected between the two ends of the two semi-conical plates (26).
2. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 1 is characterized by: Two fixed plates (31) are fixedly provided on both sides of each movable block (18), two sliding rods (29) are slidably provided on the two fixed plates (31), two guide plates (30) are fixedly provided on the sides of the two sliding rods (29) close to each other, two push rods (28) are fixedly provided on the outer sides of the two semi-cylinders (25), and the ends of the two push rods (28) away from each other are in sliding contact with the inclined surfaces of one side of the two guide plates (30).
3. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 2 is characterized by: A plurality of pairs of guide blocks (32) are fixedly provided on both sides of the interior of the housing (10), one end of each pair of the slide bars (29) is in sliding contact with an inclined surface on one side of each pair of the guide blocks (32), each pair of the slide bars (29) is in sliding contact with the first movable plate (14), two first sliders (49) are fixedly provided on one side of each pair of the slide bars (29), a plurality of pairs of first slide grooves (50) are provided inside each first movable plate (14), each pair of the first sliders (49) is in sliding contact in each pair of the first slide grooves (50), and two first springs (51) are connected between each pair of the first sliders (49) and each pair of the first slide grooves (50).
4. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 3 is characterized by: The two push rods (28) are respectively in sliding contact on both sides of the shell (19); two second sliders (33) are respectively fixedly provided on one side of the two semi-cylinders (25); two second slide grooves (34) are symmetrically provided on one side of the interior of the shell (19); the two second sliders (33) respectively slide in the two second slide grooves (34); and two second springs (35) are respectively connected between the two second sliders (33) and the two second slide grooves (34).
5. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 2 is characterized by: Two water bags (41) are connected between the two ends of the two semi-cylinders (25).
6. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 5 is characterized by: Two hydraulic chambers (36) are respectively arranged inside the two semi-cylinders (25), two slide plates (37) are respectively slidably arranged inside the two hydraulic chambers (36), two pairs of push rods (38) are respectively fixedly connected to the outer sides of the two semi-conical plates (26) on the sides of the two slide plates (37) close to each other, and the interiors of the two hydraulic chambers (36) are respectively connected to the interiors of the two water bags (41) and are provided with two connecting channels (40).
7. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 6 is characterized by: Two third springs (39) are provided on the sides of the two slide plates (37) that are close to each other and are respectively connected to the inner walls of the two hydraulic chambers (36).
8. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 1 is characterized by: A rotating shaft (45) is rotatably provided on one side of the upper end of the operating table (44), a frame (46) is fixedly provided on the rotating shaft (45), two limiting plates (47) are symmetrically fixedly provided on one side of the frame (46), and a plurality of guide tubes (48) are fixedly provided between the two limiting plates (47).
9. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 1, characterized in that: Two second movable plates (15) are fixedly provided at both ends of each first movable plate (14), and two pairs of multi-stage telescopic rods (16) are provided on the lower inner side of the housing (10), and the extended ends of each pair of multi-stage telescopic rods (16) are fixedly connected to the lower sides of the two second movable plates (15).
10. The construction device for pouring concrete anti-collision guardrail by inverted method according to claim 1, characterized in that: A plurality of support plates (13) are fixedly connected between the inner side of each semi-ring plate (12) and one side of the outer shell (10).
Citation Information
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