Adjustable deep groove ball bearing electric riveting tool
By designing a deep groove ball bearing electrical riveting tool with high temperature resistant materials and heat dissipation structure, the problems of tire deformation and socket height adjustment during riveting are solved, and efficient riveting quality and service life are achieved.
Patent Information
- Application Number
- CN202411625323.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-10
AI Technical Summary
During the riveting process, the tire deformation, difficulty in disassembly and inability to achieve socket height adjustment due to high temperature.
An adjustable deep groove ball bearing electrical riveted tooling including tooling base, insulating sleeve, insulating pad and lower socket is designed. It adopts high-temperature resistant materials and heat dissipation structure to achieve free adjustment and rapid replacement of the socket height through threaded connections.
It effectively avoids deformation of the tire caused by heat, improves the riveting quality and service life, realizes flexible adjustment of the nest height and versatility within a small range, and increases the service life by more than 80%.
Smart Images

Figure CN119282017A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a bearing riveting tool, in particular to an adjustable deep groove ball bearing electric riveting tool. The invention is used in the technical field of bearing assembly riveting. Background Art
[0002] Deep groove ball bearings are the most widely used rolling bearings. They are characterized by low friction resistance and high speed. Deep groove ball bearings are composed of an outer ring, an inner ring, a cage and a set of steel balls. When the deep groove ball bearing is riveted, the rivet is heated by electricity, and huge heat is instantly generated to melt the rivet and form a rivet cap through the tooling configuration. The original riveting jig cannot effectively dissipate heat after being heated at high temperatures, and the jig is deformed, which affects the riveting quality. The jig expands, making it difficult to disassemble and unable to be freely replaced. At the same time, the original structure cannot freely adjust the height of the riveted lower cavity, and cannot be universally used in a small range. Summary of the invention
[0003] The purpose of the present invention is to solve the problem of mold quality caused by heat during the electric riveting process of deep groove ball bearings, and further provide an adjustable deep groove ball bearing electric riveting tool.
[0004] The technical solution adopted by the present invention to solve the above problems is:
[0005] An adjustable deep groove ball bearing electric riveting tool, comprising a tool base, an insulating sleeve, an insulating pad and a lower socket;
[0006] The insulating sleeve is mounted on the top outer wall of the tooling base, the insulating pad is embedded in the top of the tooling base, and the insulating pad sleeve is arranged outside the insulating sleeve. A notch is processed on the insulating pad, and the lower nest is vertically mounted on the tooling base, and the top of the lower nest is located in the notch of the insulating pad.
[0007] Furthermore, the tooling base is a cylinder, a cylindrical protrusion is processed on the top of the cylinder, and an annular groove is processed on the outer wall near the bottom of the cylinder.
[0008] Furthermore, the lower socket is a cylinder, the top of the cylinder is processed with a protrusion, and the top surface of the protrusion is processed with a spherical groove, and the lower socket is vertically installed on the upper side wall of the annular groove and the lower side wall of the annular groove.
[0009] Furthermore, a through hole is processed in the vertical direction on the upper side wall of the annular groove on the tooling base, a threaded hole is processed in the vertical direction on the lower side wall of the annular groove on the tooling base, an external thread is processed on the outer circumferential surface of the lower nest, the lower nest is inserted into the through hole and the threaded hole of the tooling base, and the external thread of the lower nest is threadedly connected to the threaded hole of the tooling base.
[0010] Furthermore, the center line of the through hole on the upper side wall of the annular groove on the tooling base and the center line of the threaded hole on the lower side wall of the annular groove on the tooling base are arranged to coincide with each other.
[0011] Furthermore, the insulating sleeve is an annular sleeve body, and the insulating sleeve is arranged on the cylindrical protrusion of the tooling base.
[0012] Furthermore, the tooling base is a tooling base made of steel material.
[0013] Furthermore, the lower socket is made of a high temperature resistant tungsten-molybdenum alloy material.
[0014] Furthermore, the insulating sleeve is arranged to be gap-matched with the cylindrical protrusion of the tooling base.
[0015] Furthermore, a hexagonal hole is processed at the bottom end of the lower socket.
[0016] Beneficial effects of the present invention:
[0017] 1. This application optimizes the riveting tire structure design and uses heat-resistant materials to avoid deformation and inability to disassemble the tire due to the heat generated during the riveting process, realizes the free adjustment and replacement of the height of the riveted lower nest, and improves the durability of the tire and the product processing quality. According to statistics, the service life of the optimized riveting tire is increased by more than 80%, which can meet the riveting processing of 5,200 sets of bearings.
[0018] 2. This application adopts heat-resistant riveting jig material and designs a heat-dissipating riveting jig structure to reduce jig heat transfer and avoid jig deformation caused by heat generated during the riveting process. This application adopts a quick-change jig with a threaded structure, high freedom of adjustment, stability and durability, ensuring quick jig replacement and achieving the purpose of universal use of riveting jigs within a small range. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the main view of the overall structure of this application.
[0020] Figure 2 It is the front view of the tooling base 1.
[0021] Figure 3 for Figure 2 Top view of the .
[0022] Figure 4 It is a schematic diagram of the lower nest 4.
[0023] Figure 5 It is a front cross-sectional view of the insulating sleeve 2.
[0024] Figure 6 It is a cross-sectional view of the insulating pad 3. DETAILED DESCRIPTION
[0025] Specific implementation method 1: Combination Figure 1-Figure 6The present embodiment is described as an adjustable deep groove ball bearing electric riveting tool, which comprises a tool base 1, an insulating sleeve 2, an insulating pad 3 and a lower socket 4;
[0026] The insulating sleeve 2 is sleeved on the top outer wall of the tooling base 1, the insulating pad 3 is embedded in the top of the tooling base 1, and the insulating pad 3 is sleeved on the outside of the insulating sleeve 2, a notch is processed on the insulating pad 3, the lower nest 4 is vertically installed on the tooling base 1, and the top of the lower nest 4 is located in the notch of the insulating pad 3.
[0027] The insulating pad 3 is used to receive the riveted rivet and the retainer to prevent the rivet from falling from the retainer nail hole. At the same time, it isolates the rivet from direct contact with the base to ensure that only one rivet is electrically hot-melted with the riveted lower socket during the riveting process.
[0028] Specific implementation method 2: Combination Figure 1-Figure 3 This embodiment describes an adjustable deep groove ball bearing electric riveting tool, wherein the tool base 1 is a cylinder, a cylindrical protrusion is processed on the top of the cylinder, and an annular groove is processed on the outer wall near the bottom of the cylinder. Other methods are the same as those of the first embodiment.
[0029] In this embodiment, the tool base 1 is used as the assembly body of the whole set of riveting jigs, and the bottom surface of the tool base 1 is used to contact the platform of the electric riveting machine, and plays a stable supporting role during the riveting process. The cross section of the tool base 1 is in the shape of a "earth" character, and the annular groove is convenient for heat dissipation.
[0030] Specific implementation method three: Combination Figure 1 and Figure 4 This embodiment is described as an adjustable deep groove ball bearing electric riveting tooling, the lower socket 4 is a cylinder, the top of the cylinder is processed with a protrusion, and the top surface of the protrusion is processed with a spherical groove, and the lower socket 4 is vertically installed on the upper side wall of the annular groove and the lower side wall of the annular groove. Other methods are the same as the specific embodiment 2.
[0031] In this embodiment, the riveted lower socket 4 is cylindrical as a whole, and the spherical groove on the top end surface is used to form a rivet cap after the rivet is hot-melted, and the size is adjusted according to the diameter and height of the product rivet head.
[0032] Specific implementation method 4: Combination Figure 1-Figure 4 This embodiment is described. In this embodiment, an adjustable deep groove ball bearing electric riveting tool is provided. A through hole is processed in the vertical direction on the upper side wall of the annular groove on the tool base 1, a threaded hole is processed in the vertical direction on the lower side wall of the annular groove on the tool base 1, and an external thread is processed on the outer circumferential surface of the lower socket 4. The lower socket 4 is inserted into the through hole and the threaded hole of the tool base 1, and the external thread of the lower socket 4 is threadedly connected with the threaded hole of the tool base 1. Other methods are the same as those of the third specific embodiment.
[0033] Specific implementation method five: combination Figure 1-Figure 3 This embodiment describes an adjustable deep groove ball bearing electric riveting tool, wherein the center line of the through hole on the upper side wall of the annular groove on the tool base 1 coincides with the center line of the threaded hole on the lower side wall of the annular groove on the tool base 1. Other methods are the same as those of the fourth embodiment.
[0034] Specific implementation method six: combination Figure 1 and Figure 5 This embodiment is described. This embodiment is an adjustable deep groove ball bearing electric riveting tool. The insulating sleeve 2 is an annular sleeve body. The insulating sleeve 2 is sleeved on the cylindrical protrusion of the tool base 1. The insulating sleeve 2 is used to cooperate with the inner ring of the bearing, and plays the purpose of insulation and preventing the mold from colliding with the bearing during the riveting process. Other methods are the same as those in the second specific embodiment.
[0035] Specific implementation method seven: Combination Figure 1-Figure 3 This embodiment is described as an adjustable deep groove ball bearing electric riveting tool, and the tool base 1 is a tool base made of steel material. Other methods are the same as those of the second embodiment.
[0036] Specific implementation method eight: Combination Figure 1 and Figure 4 This embodiment is described as an adjustable deep groove ball bearing electric riveting tool, wherein the lower socket 4 is made of a high temperature resistant tungsten-molybdenum alloy material. Other methods are the same as those of the first embodiment.
[0037] Specific implementation method nine: Combination Figure 1 and Figure 5 This embodiment describes an adjustable deep groove ball bearing electric riveting tool, in which the insulating sleeve 2 is provided with a clearance fit with the cylindrical protrusion of the tool base 1. Other methods are the same as those of the sixth embodiment.
[0038] Specific implementation method ten: Combination Figure 1 and Figure 4 This embodiment describes an adjustable deep groove ball bearing electric riveting tool, in which a hexagonal hole is processed at the bottom end of the lower socket 4. The hexagonal hole facilitates the use of a hexagonal wrench to adjust and replace the height of the lower socket 4. Other methods are the same as those of the third embodiment.
[0039] The above-mentioned specific implementation can be partially adjusted in different ways by those skilled in the art without departing from the principle and purpose of the present invention. The protection scope of the present invention shall be based on the claims and shall not be limited by the above-mentioned specific implementation. Each implementation scheme within its scope shall be subject to the constraints of the present invention.
Claims
1. An adjustable deep groove ball bearing electric riveting tool, characterized in that: It comprises a tooling base (1), an insulating sleeve (2), an insulating pad (3) and a lower socket (4); The insulating sleeve (2) is sleeved on the top outer wall of the tooling base (1), the insulating pad (3) is embedded in the top of the tooling base (1), and the insulating pad (3) is sleeved outside the insulating sleeve (2), a notch is processed on the insulating pad (3), and the lower socket (4) is vertically installed on the tooling base (1), and the top of the lower socket (4) is located in the notch of the insulating pad (3).
2. The adjustable deep groove ball bearing electric riveting tool according to claim 1, characterized in that: The tooling base (1) is a cylinder, the top of the cylinder is processed with a cylindrical protrusion, and the outer side wall near the bottom of the cylinder is processed with an annular groove.
3. The adjustable deep groove ball bearing electric riveting tool according to claim 2, characterized in that: The lower socket (4) is a cylinder, the top of the cylinder is processed with a protrusion, and the top surface of the protrusion is processed with a spherical groove. The lower socket (4) is vertically installed on the upper side wall of the annular groove and the lower side wall of the annular groove.
4. The adjustable deep groove ball bearing electric riveting tool according to claim 3, characterized in that: A through hole is processed in the vertical direction on the upper side wall of the annular groove on the tooling base (1), a threaded hole is processed in the vertical direction on the lower side wall of the annular groove on the tooling base (1), an external thread is processed on the outer circumferential surface of the lower socket (4), the lower socket (4) is inserted into the through hole and the threaded hole of the tooling base (1), and the external thread of the lower socket (4) is threadedly connected with the threaded hole of the tooling base (1).
5. The adjustable deep groove ball bearing electric riveting tool according to claim 4, characterized in that: The center line of the through hole on the upper side wall of the annular groove on the tool base (1) and the center line of the threaded hole on the lower side wall of the annular groove on the tool base (1) are arranged to coincide with each other.
6. The adjustable deep groove ball bearing electric riveting tool according to claim 2, characterized in that: The insulating sleeve (2) is an annular sleeve body, and the insulating sleeve (2) is sleeved on the cylindrical protrusion of the tooling base (1).
7. The adjustable deep groove ball bearing electric riveting tool according to claim 2, characterized in that: The tooling base (1) is a tooling base made of steel material.
8. The adjustable deep groove ball bearing electric riveting tool according to claim 1, characterized in that: The lower socket (4) is made of a high temperature resistant tungsten-molybdenum alloy material.
9. The adjustable deep groove ball bearing electric riveting tool according to claim 6, characterized in that: The insulating sleeve (2) is arranged to be clearance-matched with the cylindrical protrusion of the tooling base (1).
10. The adjustable deep groove ball bearing electric riveting tool according to claim 3, characterized in that: The bottom end of the lower socket (4) is processed with a hexagonal hole.
Citation Information
Patent Citations
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