Waffle cylinder cleaning device and using method thereof
Through the combination of grinding and soot blowing technology of the waffle tube cleaning device and the adaptive control system, the problem of difficult cleaning and ash marks of waffle tube is solved, and the excellent effect of efficient cleaning and sealant is achieved, which improves the aesthetics of the building and sealing.
Patent Information
- Application Number
- CN202411557296.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-14
AI Technical Summary
It is difficult to effectively clean the residue and ash mark after installation, which affects the filling effect of the sealant, the aesthetics and sealing properties of the building.
A waffle cylinder cleaning device is designed, using a combination of polishing and soot blowing, and the soft sanding disc and air duct are driven by a servo motor and fan drive pulley. Combined with an adaptive control system, the fan power and heating wire are dynamically adjusted. Strength, achieve accurate adjustment of cleaning parameters.
It has achieved efficient removal of obstacles and scorch marks on the inner wall of the waffle barrel, significantly improved the cleaning effect, shortened cleaning time, improved production efficiency, and protected the equipment, ensuring safety and convenience.
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Figure CN119304760A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of waffle tube cleaning devices, and more specifically, relates to a waffle tube cleaning device and its usage method. Background Art
[0002] Using waffle slabs as templates ensures accurate hole formation, high floor flatness, and a smooth finish. The bottom and walls of the waffle tube can be used directly as a decorative layer. Waffle tubes are processed in the factory and can be directly installed on the construction site, offering advantages such as convenient installation, simple operation, fast construction speed, and safety and reliability.
[0003] However, after the existing waffle tubes are installed, residue and dust will adhere to the surface of the waffle tubes. This will not only affect the filling effect of the sealant, but also affect the overall appearance of the building. Furthermore, when filling the gaps between the waffle tubes and the building edges with sealant, the residue and dust on the waffle tubes will cause uneven sealant application, which will affect both the overall appearance and the sealing performance of the building. Summary of the Invention
[0004] In view of this, the present invention provides a waffle cone cleaning device and its method of use, which can solve the current problem of difficulty in cleaning residues and ash on waffle cones.
[0005] The present invention is achieved in that:
[0006] The first aspect of this invention provides a waffle tube cleaning device, including a mounting shell. A first hand handle is fixedly mounted on the top of the mounting shell, and a second hand handle is fixedly mounted on the back of the mounting shell. A grinding mechanism is provided at the front end of the interior of the mounting shell, and an automatic dust-blowing mechanism is provided at the rear end of the grinding mechanism inside the mounting shell. The grinding mechanism includes a servo motor, and the right side wall of the servo motor is fixedly connected to the inner wall of the mounting shell. A first rotating shaft is fixedly mounted at the output end of the servo motor. A first stabilizing bearing is provided on the right side of the outer wall of the first rotating shaft, and the outer wall of the first stabilizing bearing is fixedly connected to the inner wall of the mounting shell. A second stabilizing bearing is provided on the left side of the outer wall of the first rotating shaft, and the outer wall of the second stabilizing bearing is fixedly connected to the inner wall of the mounting shell. A first pulley is fixedly mounted at the middle of the outer wall of the first rotating shaft. The automatic soot blowing mechanism includes a blower, with the right side wall of the blower fixedly connected to the inner wall of the mounting housing. A duct is fixedly installed on the left side wall of the blower, and the right side of the outer wall of the duct is fixedly connected to the inner wall of the mounting housing. A drive belt is provided on the outer wall of the first pulley, and a second pulley is provided at the front end of the inner wall of the drive belt. A second rotating shaft is fixedly installed on the inner wall of the second pulley, and the left side wall of the second rotating shaft movably penetrates through the left side wall of the mounting housing. A third stabilizing bearing is provided on the right side of the outer wall of the second rotating shaft, and the outer wall of the third stabilizing bearing is fixedly connected to the inner wall of the mounting housing. A fourth stabilizing bearing is provided on the left side of the outer wall of the second rotating shaft, and the outer wall of the fourth stabilizing bearing is fixedly connected to the inner wall of the mounting housing. A soft grinding disc is fixedly installed on the left side wall of the second rotating shaft.
[0007] Based on the above technical solution, the waffle tube cleaning device of the present invention can be further improved as follows:
[0008] Furthermore, it also includes a power supply and a thermal soot blowing adaptive control system. The thermal soot blowing adaptive control system includes a control chip, a first power management chip, a second power management chip, a heating wire, and a temperature and humidity sensor. The heating wire is disposed inside the air duct, and the temperature and humidity sensor is disposed on the outer wall of the air duct. The control chip is electrically connected to the temperature and humidity sensor, the servo motor, the first power management chip, and the second power management chip. The first power management chip is connected to the fan and is used to provide power to the fan. The second power chip is electrically connected to the heating wire and is used to provide power to the heating wire. The power supply is a lithium battery, and the lithium battery is electrically connected to the control chip, the first power management chip, and the second power management chip to provide power to them.
[0009] Furthermore, a hot soot blowing adaptive adjustment module is provided in the control chip, which is used to dynamically adjust the output power of the fan and the heating intensity of the heating wire according to the environmental data collected by the temperature and humidity sensor and the operating status of the servo motor; the hot soot blowing adaptive adjustment module is used to perform the following steps:
[0010] S10. Collect real-time temperature and humidity data from the temperature and humidity sensor, and obtain real-time speed data of the servo motor.
[0011] S20. Establish a multi-objective game model based on the hot sootblowing efficiency prediction model, wherein the multi-objectives include lowest power consumption, best drying effect, best sootblowing effect, and best dust softening and melting effect. S30. Solve the multi-objective game model to obtain an optimal analytical solution, which is used to represent the relationship between the fan power and the heating wire power and the real-time temperature and humidity data and the real-time speed data;
[0012] S40. Substitute the real-time temperature and humidity data and the real-time rotation speed data into the optimal analytical solution to obtain the current required fan power and heating wire power;
[0013] S50. According to the currently required fan power and heating wire power, the first power management chip adjusts the output power of the fan; and the second power management chip adjusts the heating intensity of the heating wire.
[0014] Furthermore, the multi-objective game model includes a power consumption objective equation, a drying effect objective equation, a soot blowing effect objective equation, and a dust softening and melting effect objective equation;
[0015] The power consumption objective equation is used to calculate the total power consumption of the cleaning device. The inputs are the fan power and the heating wire power, and the output is the total power consumption.
[0016] The objective equation for drying effect is used to evaluate the degree of dryness of the waffle tube surface. The inputs are ambient temperature and humidity, fan power and heating wire power, and the output is the drying effect index.
[0017] The objective equation for dust removal effect is used to evaluate the dust removal effect. The inputs are fan power, servo motor speed and ambient temperature and humidity, and the output is the dust removal effect index.
[0018] The dust softening and melting effect target equation is used to evaluate the degree of dust softening and melting. The inputs are the heating wire power, ambient temperature and humidity, and waffle cone material parameters. The output is the dust softening and melting effect index. The power consumption target equation is specifically expressed as follows:
[0019] E total =P f ·t+P h ·t+P s t+E0;
[0020] In the formula, E total is the total power consumption (J); P f For fan power (W); P h is the heating wire power (W); P s t is the servo motor power (W); t is the cleaning time (s); E0 is other fixed energy consumption (J).
[0021] The specific equation for the drying effect is expressed as follows:
[0022]
[0023] In the formula, D is the drying effect index (dimensionless, range 0-1); k1, k2, k3, k4 are undetermined coefficients; RH is the relative humidity (%); T is the ambient temperature (K); T0 is the reference temperature, taken as 293.15K; ε d is the error term.
[0024] The objective equation for the soot blowing effect is specifically expressed as follows:
[0025]
[0026] In the formula, C is the soot blowing effect index (dimensionless, range 0-1); α, β, γ, δ, λ are undetermined coefficients; P f,max ω represents the maximum power of the fan (W); ω represents the servo motor speed (rad / s); ω max is the maximum speed of the servo motor (rad / s); ε c is the error term.
[0027] The specific equation for the dust softening and melting effect is expressed as follows:
[0028]
[0029] In the formula, S is the dust softening and melting effect index (dimensionless, range 0-1); μ, v, ρ, σ, θ are undetermined coefficients; T m κ is the melting point temperature of the waffle tube material (K); κ is the thermal conductivity of the waffle tube material (W / (m·K)); κ0 is the reference thermal conductivity, taken as 1 W / (m·K); i is the imaginary unit; ε s is the error term.
[0030] Among them, the parameter acquisition method is: P f ,P h ,P s RH and T are measured in real time by the power management system of the cleaning device. ω is measured in real time by temperature and humidity sensors. T is measured in real time by the encoder of the servo motor. m,k is obtained from the physical parameter table of the waffle cone material. The undetermined coefficients k1, k2, k3, k4, α, β, γ, δ, λ, μ, v, ρ, σ, θ are obtained by the following steps:
[0031] Step 1: Design an orthogonal experiment, with control variables including P. f ,P h ,RH,T,ω;
[0032] Step 2: Conduct experiments and measure the drying effect, dust blowing effect, and dust softening and melting effect under each experimental condition;
[0033] Step 3: Fit the experimental data using the least squares method to obtain the optimal estimates of each undetermined coefficient.
[0034] Error term ε d ,ε c ,ε s Assume that the distribution follows a normal distribution N(0,σ). 2 ), where σ 2 It is estimated through residual analysis of experimental data.
[0035] The constraints of the multi-objective game model include: the upper limit of the sealant softening temperature, the upper limit of the heat resistance temperature of the waffle cone material, the maximum power limit of the fan, and the maximum power limit of the heating wire. These constraints can be expressed as:
[0036] T h ≤T m,sealant ;
[0037] T h ≤T m,waffle ;
[0038] P f ≤P f,max ;
[0039] P h ≤P h,max ;
[0040] Where, T h T represents the heating temperature (K); m,sealant The upper limit of the sealant's softening temperature (K); T m,waffle The upper limit of the heat resistance temperature (K) of the waffle tube material; P f,max P is the maximum power of the wind turbine (W); h,max This represents the maximum power (W) of the heating element.
[0041] Furthermore, the constraints of the multi-objective game model include: upper limit of the softening temperature of the sealant, upper limit of the heat resistance temperature of the waffle tube material, maximum power limit of the fan, and maximum power limit of the heating wire.
[0042] Furthermore, the heating wire is made of nickel-chromium alloy.
[0043] Furthermore, the temperature and humidity sensor is a digital temperature and humidity sensor.
[0044] Furthermore, the temperature and humidity sensor is located at a distance greater than 3 cm from the duct outlet.
[0045] Furthermore, the duct is made of heat-insulating material.
[0046] A second aspect of the present invention provides a method of using a waffle cone cleaning device, wherein the method of using the above-mentioned waffle cone cleaning device specifically includes the following steps:
[0047] Removal of residue and ash from the lower opening of the waffle cylinder: By turning on the switches of the servo motor and the fan, the output end of the servo motor drives the first rotating shaft to start rotating, the first rotating shaft drives the first pulley to start rotating, the first pulley drives the second pulley to start rotating through the drive belt, the second pulley drives the fan to start rotating through the second rotating shaft, and the entire device is lifted up by holding the first and second handles with both hands, so that the soft grinding disc on the grinding mechanism is aligned with the residue and ash on the leaking part of the lower opening of the waffle cylinder to remove it, and the air blown out by the fan is blown through the air duct towards the residue and ash on the leaking part of the lower opening of the waffle cylinder to ensure that the entire lower opening of the waffle cylinder is cleaned. Be careful not to damage the surface of the lower opening of the waffle cylinder during cleaning;
[0048] Fill the gap at the bottom of the waffle tube: After cleaning, fill the gap with sealant. When filling the gap, the filling should be continuous. The sealant should protrude slightly from the bottom of the waffle tube. The mandrel holes at the bottom of the waffle tube should be filled with sealant without any omissions.
[0049] Sealant treatment at the bottom of the waffle tube: After the sealant is filled, smooth it out to ensure there are no obvious uneven areas. After the sealant dries, remove any sealant residue. When removing the sealant residue, do not damage the surface of the bottom of the waffle tube.
[0050] Removing the residue and ash from the upper opening of the waffle cone: By turning on the switches of the servo motor and the fan, the output end of the servo motor drives the first rotating shaft to start rotating, the first rotating shaft drives the first pulley to start rotating, the first pulley drives the second pulley to start rotating via the drive belt, the second pulley drives the fan to start rotating via the second rotating shaft, and the entire device is lifted up by holding the first and second handles with both hands, so that the soft grinding disc on the grinding mechanism is aligned with the residue and ash from the upper opening of the waffle cone to remove it, and the air blown out by the fan is blown towards the residue and ash from the upper opening of the waffle cone through the air duct to ensure that the lower opening of the entire waffle cone is cleaned. Be careful not to damage the surface of the upper opening of the waffle cone during cleaning;
[0051] Epoxy resin coating on the top of the waffle tube: After cleaning the residue and dust from the top of the waffle tube, choose a sunny and windless day to apply epoxy resin to the opening.
[0052] Epoxy resin trimming on the top of the waffle cone: After the epoxy resin solidifies, perform detailed and local trimming on the epoxy resin on the top of the waffle cone.
[0053] Compared with existing technologies, the beneficial effects of the waffle tin cleaning device and its usage method provided by this invention are: the device adopts adaptive control technology, which can dynamically adjust cleaning parameters according to real-time working conditions to ensure optimal cleaning results each time. Specifically, this is reflected in the following aspects:
[0054] 1. Excellent cleaning effect. The device uses a combination of grinding and blowing to effectively remove buildup and scorch marks from the inner wall of the waffle drum. Simultaneously, intelligent control of the fan and heating wire power allows for precise adjustment of parameters such as temperature and humidity during the cleaning process, thereby maximizing the cleaning effect.
[0055] 2. High cleaning efficiency. The device has a compact structure and is easy to operate, completing the thorough cleaning of both the top and bottom of the waffle cone in one pass. Compared with traditional manual cleaning, this device can significantly shorten cleaning time and greatly improve cleaning efficiency. At the same time, the device also boasts advantages such as a high degree of automation and stable and reliable operation, further enhancing the productivity of cleaning operations.
[0056] 3. Excellent equipment protection. The device employs an intelligent control algorithm to monitor parameters such as temperature and humidity in real time during the cleaning process, automatically adjusting the output of the fan and heating wire to ensure that the waffle cone is not subjected to excessive heat or mechanical damage. This adaptive cleaning mode effectively protects the lifespan of the waffle cone and other supporting equipment.
[0057] 4. Safe and easy to operate. The device is equipped with two hand handles, eliminating the need for operators to directly contact the object being cleaned, greatly improving the safety of cleaning operations. Furthermore, the device is powered by a lithium battery, eliminating the limitations of tangled power cords and enhancing operational flexibility and convenience.
[0058] In summary, this invention solves the problem of the difficulty in cleaning residue and ash from waffle cones. Attached Figure Description
[0059] Figure 1 This is a schematic diagram of the overall structure of the front side of the present invention;
[0060] Figure 2 This is a schematic diagram of the left wall structure of the present invention;
[0061] Figure 3 This is a schematic diagram of the front structure of the grinding mechanism of the present invention;
[0062] Figure 4 This is a front view of the automatic soot blowing mechanism of the present invention.
[0063] Figure 5 A flowchart illustrating the steps performed by the adaptive adjustment module for hot soot blowing.
[0064] Figure 6 A schematic diagram illustrating the effect of ambient temperature on cleaning effectiveness;
[0065] Figure 7 This diagram illustrates the multi-dimensional impact of relative humidity on system performance.
[0066] Figure 8 A graph showing the relationship between three key parameters—power, time, and temperature—during the cleaning process;
[0067] The reference numerals in the attached drawings are as follows: 10. Mounting housing; 11. First hand handle; 12. Second hand handle; 13. Grinding mechanism; 14. Automatic dust blowing mechanism; 15. Servo motor; 16. First rotating shaft; 17. First stable connecting bearing; 18. Second stable connecting bearing; 19. First pulley; 20. Drive belt; 21. Second pulley; 22. Second rotating shaft; 23. Third stable connecting bearing; 24. Fourth stable connecting bearing; 25. Soft grinding disc; 26. Fan; 27. Air duct. Detailed Implementation
[0068] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
[0069] like Figure 1-4The diagram shown is a schematic representation of a waffle cleaning device provided in the first aspect of the present invention. The device includes a mounting shell, wherein: a first hand handle is fixedly mounted on the top of the mounting shell, a second hand handle is fixedly mounted on the back of the mounting shell, a grinding mechanism is provided at the front end of the interior of the mounting shell, and an automatic dust-blowing mechanism is provided at the rear end of the grinding mechanism inside the mounting shell. The grinding mechanism includes a servo motor, and the right side wall of the servo motor is fixedly connected to the inner wall of the mounting shell. A first rotating shaft is fixedly mounted at the output end of the servo motor. A first stable connecting bearing is provided on the right side of the outer wall of the first rotating shaft, and the outer wall of the first stable connecting bearing is fixedly connected to the inner wall of the mounting shell. A second stable connecting bearing is provided on the left side of the outer wall of the first rotating shaft, and the outer wall of the second stable connecting bearing is fixedly connected to the inner wall of the mounting shell. A first pulley is fixedly installed at the middle of the outer wall. The automatic soot blowing mechanism includes a fan, and the right side of the fan is fixedly connected to the inner wall of the mounting housing. A duct is fixedly installed on the left side of the fan, and the right side of the outer wall of the duct is fixedly connected to the inner wall of the mounting housing. A drive belt is provided on the outer wall of the first pulley, and a second pulley is provided at the front end of the inner wall of the drive belt. A second rotating shaft is fixedly installed on the inner wall of the second pulley, and the left side of the second rotating shaft movably passes through the left side of the mounting housing. A third stabilizing bearing is provided on the right side of the outer wall of the second rotating shaft, and the outer wall of the third stabilizing bearing is fixedly connected to the inner wall of the mounting housing. A fourth stabilizing bearing is provided on the left side of the outer wall of the second rotating shaft, and the outer wall of the fourth stabilizing bearing is fixedly connected to the inner wall of the mounting housing. A soft grinding disc is fixedly installed on the left side of the second rotating shaft.
[0070] Furthermore, it also includes a power supply and a thermal soot blowing adaptive control system. The thermal soot blowing adaptive control system includes a control chip, a first power management chip, a second power management chip, a heating wire, and a temperature and humidity sensor. The heating wire is disposed inside the air duct, and the temperature and humidity sensor is disposed on the outer wall of the air duct. The control chip is electrically connected to the temperature and humidity sensor, the servo motor, the first power management chip, and the second power management chip. The first power management chip is connected to the fan and is used to provide power to the fan. The second power chip is electrically connected to the heating wire and is used to provide power to the heating wire. The power supply is a lithium battery, and the lithium battery is electrically connected to the control chip, the first power management chip, and the second power management chip to provide power to them.
[0071] Furthermore, a hot soot blowing adaptive adjustment module is provided in the control chip for dynamically adjusting the output power of the fan and the heating intensity of the heating wire according to the environmental data collected by the temperature and humidity sensor and the operating status of the servo motor; Figure 5As shown, the hot blowing adaptive adjustment module is used to perform the following steps:
[0072] S10, collecting real-time temperature and humidity data from the temperature and humidity sensor, and obtaining real-time speed data of the servo motor;
[0073] S20. Based on the aforementioned hot soot blowing efficiency prediction model, establish a multi-objective game model, wherein the multi-objectives include minimum power consumption, best drying effect, best soot blowing effect, and best dust softening and melting effect.
[0074] S30, solving the multi-objective game model to obtain an optimal analytical solution, which is used to represent the relationship between the fan power and the heating wire power and the real-time temperature and humidity data and the real-time speed data;
[0075] S40. Substitute the real-time temperature and humidity data and the real-time rotation speed data into the optimal analytical solution to obtain the current required fan power and heating wire power;
[0076] S50. Based on the required fan power and heating wire power, adjust the fan output power through the first power management chip; adjust the heating intensity of the heating wire through the second power management chip.
[0077] The specific implementation methods of the above steps are described in detail below:
[0078] Step S10: Collect real-time temperature and humidity data from the temperature and humidity sensor, and obtain real-time speed data of the servo motor.
[0079] In step S10, a digital temperature and humidity sensor T,RH is first used to collect real-time ambient temperature T and relative humidity RH data. This sensor is typically an integrated circuit, integrating temperature and humidity detection circuits, and can directly output digital temperature and humidity signals. The control chip converts the analog voltage output by the sensor into a digital signal via an analog-to-digital converter to obtain real-time temperature T and relative humidity RH data.
[0080] Meanwhile, the servo motor is equipped with an encoder or speed sensor to detect the motor's speed ω in real time. The servo motor's speed signal is also input to the control chip via an analog-to-digital converter to obtain real-time servo motor speed ω data.
[0081] In summary, step S10 collected key environmental and equipment operating parameters T, RH, and ω during the cleaning process using temperature and humidity sensors and servo motor sensors, providing basic data for subsequent adaptive control.
[0082] Step S20: establishing a multi-objective game model based on the hot sootblowing efficiency prediction model.
[0083] In step S20, a hot sootblowing efficiency prediction model describing the performance of the cleaning device is first established. The model includes the following four objective equations:
[0084] (1) Power consumption target equation E total :
[0085] E total =P f ·t+P h ·t+P s t+E0;
[0086] Where, E total is the total power consumption (J); P f For fan power (W); P h Power of the heating element (W); P s Let t be the servo motor power (W); t be the cleaning time (s); and E0 be other fixed energy consumption (J). This equation describes the total energy consumption of the cleaning device during operation.
[0087] (2) Drying effect objective equation D:
[0088]
[0089] Where D is the drying effect index (dimensionless, range 0-1); k1, k2, k3, k4 are unknown coefficients; RH is the relative humidity (%); T is the ambient temperature (K); T0 is the reference temperature, which is 293.15K; ε d is the error term. This equation describes the degree of drying of the waffle cone surface during the cleaning process.
[0090] (3) Objective equation for the soot blowing effect: C:
[0091]
[0092] In the formula, C is the soot blowing effect index (dimensionless, range 0-1); α, β, γ, δ, λ are undetermined coefficients; P f,max is the maximum power of the fan (W); ω is the servo motor speed (rad / s); ω max is the maximum speed of the servo motor (rad / s); ε c is the error term. This equation describes the degree of dust removal.
[0093] (4) Target equation for dust softening and melting effect: S:
[0094]
[0095] In the formula, S is the dust softening and melting effect index (dimensionless, range 0-1); μ, v, ρ, σ, θ are undetermined coefficients; T mis the melting point temperature of the waffle cone material (K); κ is the thermal conductivity of the waffle cone material (W / (m·K)); k0 is the reference thermal conductivity, which is 1W / (m·K); i is the imaginary unit; ε s is the error term. This equation describes the degree of dust softening and melting.
[0096] Based on the above four objective equations, step S20 establishes a multi-objective game model involving four objective indicators: lowest power consumption, best drying effect, best soot blowing effect, and best dust softening and melting effect. The goal of this model is to find the optimal fan power P under certain constraints. f and heating wire power P h The optimal solution of , makes the four target indicators achieve the optimal balance.
[0097] Step S30: Solve the multi-objective game model to obtain the optimal analytical solution.
[0098] In step S30, the multi-objective game model is first transformed into a single-objective optimization problem under constraints. The specific steps are as follows:
[0099] (1) Construct the weighted objective function F(P) f ,P h ). The four objective functions E total ,D,C,S are unified and combined into a weighted objective function F(P f ,P h )=w1·E total +w2·D+w3·C+w4·S. Among them, w1, w2, w3, w4 are the weight coefficients of each objective function, which can be determined by methods such as hierarchical analysis method.
[0100] (2) Determine the constraints. The constraints of the multi-objective game model include: the upper limit of the sealant softening temperature T h ≤T m,sealant The upper limit of the heat resistance temperature T of waffle tube material h ≤T m,waffle Maximum power limit of the fan P f ≤P f,max Maximum power limit of heating wire P h ≤P h,max In the formula, T h T is the heating temperature. m,sealant T is the upper limit of the sealant's softening temperature. m,waffle P represents the upper limit of the heat resistance temperature of the waffle tube material. f,max P is the maximum power of the wind turbine. h,max This is the maximum power of the heating element.
[0101] (3) Numerical optimization algorithms such as the Lagrange multiplier method or the penalty function method are used to solve the single-objective optimization problem minF(P) under constraints. f ,P h ).
[0102] Through the above steps, step S30 obtains the wind turbine power P f and heating wire power P h The optimal analytical solution for the ambient temperature and humidity T,RH and the servo motor speed ω provides a theoretical basis for subsequent adaptive adjustment.
[0103] Step S40: Substitute the real-time temperature and humidity data and the real-time rotation speed data into the optimal analytical solution to obtain the current required fan power and heating wire power.
[0104] In step S40, the real-time temperature T, relative humidity RH and servo motor speed ω collected in step S10 are first substituted into the optimal analytical solution obtained in step S30.
[0105] Specifically, substitute T, RH, ω into P f =f1(T,RH,ω) and P h =f2(T,RH,ω), the current required fan power P can be calculated f and heating wire power P h These two values are the target powers that the adaptive control system needs to adjust in real time.
[0106] The purpose of this step is to transform the results of theoretical analysis into specific control target values, providing a basis for subsequent adaptive adjustment.
[0107] Step S50: Based on the required fan power and heating wire power, adjust the fan output power through the first power management chip; adjust the heating intensity of the heating wire through the second power management chip.
[0108] In step S50, the first power management chip first calculates the fan power P based on the power P obtained in step S40. f By adjusting the power supply voltage and current of the fan through methods such as PWM, its output power can reach P f Specifically, the regulation process of the first power management chip can be described as follows:
[0109]
[0110] In the formula, U f For the power supply voltage of the fan, I f This is the power supply current for the fan. By adjusting U... f and I f , so that the output power of the fan Pf Reach the target value.
[0111] Meanwhile, the second power management chip calculates the heating wire power P based on step S40. h By controlling the power supply voltage and current of the heating wire, its heating power can reach P. h The specific adjustment process can be described as follows:
[0112]
[0113] Where U h I is the power supply voltage for the heating wire. h This is the power supply current for the heating element. Adjusting U... h and I h This makes the output power P of the heating wire... h The target value has been achieved.
[0114] Finally, the control chip monitors the actual output power of the fan and heating element in real time and compares it with the target power. If there is a deviation, the output parameters of the first and second power management chips are adjusted in a timely manner to bring the actual output power of the fan and heating element to the target value.
[0115] Through the above steps, the automatic adjustment of the fan and heating wire is achieved, ensuring that the various performance indicators reach the optimal balance during the cleaning process.
[0116] In summary, the adaptive control system of this waffle tin cleaning device mainly includes the following key steps:
[0117] 1) Step S10 collects key operating data such as ambient temperature and humidity, equipment operating parameters, etc.
[0118] 2) Step S20: Establish a thermal soot blowing efficiency prediction model that includes multiple target indicators such as power consumption, drying effect, soot blowing effect, and dust softening and melting effect, and transform it into a multi-objective game optimization problem.
[0119] 3) Step S30 solves for the wind turbine power P. f and heating wire power P h The optimal analytical relationship between the operating parameters and the operating conditions.
[0120] 4) Step S40: Substitute the operating data into the optimal analytical solution in real time to calculate the target values of the current required fan power and heating wire power.
[0121] 5) Step S50 adjusts the actual output power of the fan and heating wire through the power management chip to make it close to the target value, thereby achieving adaptive control.
[0122] The entire control system fully utilizes mathematical modeling, multi-objective optimization, and feedback control techniques to dynamically adjust cleaning parameters based on real-time operating conditions, ensuring optimal cleaning results. Furthermore, the system exhibits good scalability, allowing for appropriate adjustments to the objective function and constraints based on the characteristics of different scenarios, further optimizing cleaning performance.
[0123] Several specific embodiments of the first aspect of the present invention are provided below:
[0124] Example 1: A waffle cone cleaning device, such as Figure 1 As shown, the device includes a mounting shell 10, with a first hand handle 11 fixedly mounted on the top of the mounting shell 10. A grinding mechanism 13 is provided at the front end of the interior of the mounting shell 10. By providing the grinding mechanism 13, when cleaning the waffle tube using this device, the soft grinding disc 25 on the grinding mechanism 13 can be aimed at the residue and dust on the waffle tube to remove it. This can effectively remove the residue and dust from the waffle tube. At the same time, the air blown out by the automatic dust blowing mechanism 14 can further remove the residue and dust, which can further increase the cleanliness of the waffle tube, effectively improve the filling effect of the subsequent sealant in the waffle tube and the aesthetics of the overall building, and at the same time improve the sealing performance of the overall building.
[0125] Example 2: Based on Example 1, Figure 2 As shown, a second hand handle 12 is fixedly installed on the back of the mounting shell 10. An automatic dust blowing mechanism 14 is set inside the mounting shell 10 at the rear end of the grinding mechanism 13. With the automatic dust blowing mechanism 14, when the soft grinding disc 25 removes the residue and dust from the waffle tube, the air blown by the blower 26 blows the residue and dust from the waffle tube through the air duct 27 to prevent the removed residue and dust from adhering to the waffle tube. At the same time, it can also blow away the residue and dust ground off by the soft grinding disc 25, ensuring that the entire waffle tube is cleaned more thoroughly and improving the overall cleanliness of the waffle tube.
[0126] Example 3: Based on Examples 1 and 2, as follows... Figure 3As shown, the grinding mechanism 13 includes a servo motor 15, and the right side wall of the servo motor 15 is fixedly connected to the inner wall of the mounting housing 10. A first rotating shaft 16 is fixedly mounted on the output end of the servo motor 15. A first stable connecting bearing 17 is provided on the right side of the outer wall of the first rotating shaft 16, and the outer wall of the first stable connecting bearing 17 is fixedly connected to the inner wall of the mounting housing 10. A second stable connecting bearing 18 is provided on the left side of the outer wall of the first rotating shaft 16, and the outer wall of the second stable connecting bearing 18 is fixedly connected to the inner wall of the mounting housing 10. A first pulley 19 is fixedly mounted at the middle of the outer wall of the first rotating shaft 16. A drive belt 20 is provided on the outer wall of the first pulley 19. A second pulley 21 is provided at the front end of the inner wall of the drive belt 20. The inner wall of the second pulley 21 is fixedly mounted on... The device is equipped with a second rotating shaft 22, the left side of which movably penetrates the left side of the mounting shell 10. A third stabilizing bearing 23 is provided on the right side of the outer wall of the second rotating shaft 22, and the outer wall of the third stabilizing bearing 23 is fixedly connected to the inner wall of the mounting shell 10. A fourth stabilizing bearing 24 is provided on the left side of the outer wall of the second rotating shaft 22, and the outer wall of the fourth stabilizing bearing 24 is fixedly connected to the inner wall of the mounting shell 10. A soft grinding disc 25 is fixedly installed on the left side of the second rotating shaft 22. The invention has a simple overall structure and is easy to operate. It can effectively improve the cleaning degree of the waffle tube, improve the filling effect of the subsequent sealant and the aesthetics of the overall building, and improve the sealing performance of the overall building. It is also highly practical and suitable for widespread use.
[0127] Example 4: Based on Example 1, Example 2 and Example 3, Figure 4 As shown, the automatic soot blowing mechanism 14 includes a fan 26, and the right side wall of the fan 26 is fixedly connected to the inner wall of the mounting housing 10. A duct 27 is fixedly installed on the left side wall of the fan 26, and the right side of the outer wall of the duct 27 is fixedly connected to the inner wall of the mounting housing 10.
[0128] Example 5: Based on Examples 1, 2, 3, and 4, an integrated hot air blowing adaptive control system is implemented. This system consists of a control chip, a power management chip, temperature and humidity sensors, heating wires, and other components. It can dynamically adjust the fan power and heating wire power according to real-time operating conditions, achieving intelligent optimization of cleaning parameters. The working process of this system is described in detail below:
[0129] 1. Data Collection
[0130] First, temperature and humidity sensors monitor the temperature and relative humidity of the cleaning environment in real time. Data shows the current ambient temperature is 24.5℃ and the relative humidity is 65%. Simultaneously, the servo motor's speed sensor indicates the grinding mechanism is rotating at 1800 rpm. The control chip collects this real-time operating data and inputs it into the adaptive adjustment module.
[0131] 2. Calculation of the objective function
[0132] The adaptive adjustment module has a built-in hot soot blowing efficiency prediction model, which includes four sub-modules: power consumption target equation, drying effect target equation, soot blowing effect target equation and dust softening and melting effect target equation.
[0133] The power consumption target equation is:
[0134] E total =P f t+P h t+P s ·t+E0;
[0135] Among them, E total For total power consumption (J), P f is the fan power (W), P h P represents the heating wire power (W). s t is the servo motor power (W), t is the cleaning time (s), and E0 is other fixed energy consumption (J).
[0136] The drying effect target equation is:
[0137]
[0138] Where D is the drying effect index (dimensionless, range 0-1), k1, k2, k3, k4 are undetermined coefficients, RH is the relative humidity (%), T is the ambient temperature (K), T0 is the reference temperature, taken as 293.15K, ε d is the error term.
[0139] The objective equation for sootblowing effect is:
[0140]
[0141] Where C is the soot blowing effect index (dimensionless, range 0-1), α, β, γ, δ, λ are undetermined coefficients, and P... f,max is the maximum power of the fan (W), ω is the servo motor speed (rad / s), ω max is the maximum speed of the servo motor (rad / s), ε c is the error term.
[0142] The objective equation for the dust softening and melting effect is:
[0143]
[0144] Among them, S is the dust softening and melting effect index (dimensionless, range 0-1), μ, v, ρ, σ, θ are unknown coefficients, T mκ is the melting point temperature (K) of the waffle tube material, κ is the thermal conductivity of the waffle tube material (W / (m·K)), κ0 is the reference thermal conductivity, taken as 1 W / (m·K), i is the imaginary unit, ε s is the error term.
[0145] Based on these four objective equations, the adaptive adjustment module constructs a multi-objective game optimization problem involving four objectives: minimum power consumption, optimal drying effect, optimal soot blowing effect, and optimal dust softening and melting effect. The constraints of this problem include the upper limit of the sealant softening temperature, the upper limit of the heat resistance of the waffle cone material, the maximum power limit of the fan, and the maximum power limit of the heating wire.
[0146] 3. Optimal solution calculation
[0147] The adaptive adjustment module uses a numerical optimization algorithm to solve the above multi-objective game problem and obtains the wind turbine power P. f and heating wire power P h The optimal analytical relationship for real-time operating parameters (T, RH, ω) was determined. Calculation results show that under the current operating conditions of 24.5℃, 65% RH, and 1800 rpm, the optimal fan power is 450W and the heating wire power is 800W.
[0148] 4. Adaptive adjustment
[0149] Based on the optimal power target value calculated in the previous step, the control system adjusts the actual output power of the fan and heating wire respectively through two power management chips.
[0150] For the wind turbine, the first power management chip determines the target power P. f =450W, the actual power output is achieved by adjusting the supply voltage and current through PWM control. The calculation process is as follows:
[0151]
[0152] Similarly, the second power management chip determines the target power P based on the target power P. h =800W, adjust the power supply parameters of the heating element:
[0153]
[0154] The control chip monitors the actual output power of the fan and heating wire in real time and compares it with the target value. If there is any deviation, the output parameters of the two power management chips are promptly adjusted to ensure that the fan power and heating wire power converge to the optimization target.
[0155] Through the above four steps, the device's thermal soot blowing adaptive control system achieves intelligent optimization of the cleaning process. In subsequent cleaning operations, the control system dynamically adjusts the fan power and heating wire power based on real-time changes in ambient temperature and humidity, as well as the rotation speed of the grinding mechanism, to ensure that multiple target indicators such as cleaning effect, cleaning efficiency, and equipment protection are optimally balanced.
[0156] To further verify the performance of the adaptive control system, its performance under different operating conditions was analyzed and tested. Figure 6 and Figure 7 The effects of ambient temperature and relative humidity on cleaning effectiveness were demonstrated separately. Figure 8 The relationships among three key parameters are given.
[0157] Figure 6 This illustrates the impact of ambient temperature on cleaning effectiveness. The horizontal axis represents ambient temperature (15-35℃), and the vertical axis represents the effectiveness index (0-1). The solid blue line represents the drying effect, which shows an exponential increase with rising temperature before stabilizing; the dashed red line represents the dust-blowing effect, which shows a slow decrease with rising temperature. Figure 1 The results show that as the ambient temperature rises, the drying effect initially increases and then tends to saturate, while the dust-blowing effect gradually decreases with increasing temperature. This is because higher temperatures promote moisture evaporation, improving the drying effect, but also reduce dust adhesion, thus decreasing the dust-blowing effect. Therefore, the control system needs to balance these two factors and select the optimal temperature setpoint.
[0158] Figure 7 This diagram illustrates the multi-dimensional impact of relative humidity on system performance. The horizontal axis represents relative humidity (30-90%), and the vertical axis represents different performance indicators. It includes three curves: the solid blue line represents drying efficiency, showing a linear decreasing trend; the dashed red line represents dust removal efficiency, showing an exponential decreasing trend; and the dotted green line represents the energy consumption index, which increases with increasing humidity. This multi-dimensional representation helps to understand the impact of humidity on the overall system performance. Figure 2 The data shows that as relative humidity increases, the drying effect decreases linearly, while the dust-blowing effect decreases accordingly but tends towards saturation. This is because higher air humidity slows down the evaporation rate, thus affecting the drying effect. Simultaneously, high humidity reduces the dust's scatterability, making it easier to adhere to surfaces, thereby reducing the dust-blowing effect. Therefore, the control system needs to appropriately increase the fan power based on real-time humidity to compensate for the decrease in drying effect.
[0159] Figure 8It is a three-dimensional surface graph that shows the relationship between the three key parameters of power, time, and temperature during the cleaning process. The X-axis is power (200-1000W), the Y-axis is time (0-60s), and the Z-axis is temperature (°C). The color gradient can intuitively show the temperature distribution under different power and time combinations. By analyzing these two key operating parameters, the importance of the hot soot blowing adaptive control system can be seen. The system can monitor the ambient temperature and humidity, the operating status of the equipment in real time, and dynamically adjust the cleaning parameters to ensure that various performance indicators are optimally balanced. Compared with fixed cleaning procedures, this adaptive control method significantly improves the consistency and stability of the cleaning effect.
[0160] A second aspect of the present invention provides a method of using a waffle cone cleaning device, wherein the method of using the above-mentioned waffle cone cleaning device specifically includes the following steps:
[0161] Removal of residue and ash from the lower opening of the waffle cylinder: By turning on the switches of the servo motor and the fan, the output end of the servo motor drives the first rotating shaft to start rotating, the first rotating shaft drives the first pulley to start rotating, the first pulley drives the second pulley to start rotating through the drive belt, the second pulley drives the fan to start rotating through the second rotating shaft, and the entire device is lifted up by holding the first and second handles with both hands, so that the soft grinding disc on the grinding mechanism is aligned with the residue and ash on the leaking part of the lower opening of the waffle cylinder to remove it, and the air blown out by the fan is blown through the air duct towards the residue and ash on the leaking part of the lower opening of the waffle cylinder to ensure that the entire lower opening of the waffle cylinder is cleaned. Be careful not to damage the surface of the lower opening of the waffle cylinder during cleaning;
[0162] Fill the gap at the bottom of the waffle tube: After cleaning, fill the gap with sealant. When filling the gap, the filling should be continuous. The sealant should protrude slightly from the bottom of the waffle tube. The mandrel holes at the bottom of the waffle tube should be filled with sealant without any omissions.
[0163] Sealant treatment at the bottom of the waffle tube: After the sealant is filled, smooth it out to ensure there are no obvious uneven areas. After the sealant dries, remove any sealant residue. When removing the sealant residue, do not damage the surface of the bottom of the waffle tube.
[0164] Removing the residue and ash from the upper opening of the waffle cone: By turning on the switches of the servo motor and the fan, the output end of the servo motor drives the first rotating shaft to start rotating, the first rotating shaft drives the first pulley to start rotating, the first pulley drives the second pulley to start rotating via the drive belt, the second pulley drives the fan to start rotating via the second rotating shaft, and the entire device is lifted up by holding the first and second handles with both hands, so that the soft grinding disc on the grinding mechanism is aligned with the residue and ash from the upper opening of the waffle cone to remove it, and the air blown out by the fan is blown towards the residue and ash from the upper opening of the waffle cone through the air duct to ensure that the lower opening of the entire waffle cone is cleaned. Be careful not to damage the surface of the upper opening of the waffle cone during cleaning;
[0165] Epoxy resin coating on the top of the waffle tube: After cleaning the residue and dust from the top of the waffle tube, choose a sunny and windless day to apply epoxy resin to the opening.
[0166] Epoxy resin trimming on the top of the waffle cone: After the epoxy resin solidifies, perform detailed and local trimming on the epoxy resin on the top of the waffle cone.
[0167] The following is a specific embodiment five of the method of the second aspect of the present invention: Based on embodiments one, two, three and four, a method of using a waffle cone cleaning device, employing the above-mentioned waffle cone cleaning device, specifically includes the following steps:
[0168] S1: Removal of residue and ash from the lower opening of the waffle cone: By turning on the switches of the servo motor 15 and the fan 26, the output end of the servo motor 15 drives the first rotating shaft 16 to start rotating, the first rotating shaft 16 drives the first pulley 19 to start rotating, the first pulley 19 drives the second pulley 21 to start rotating through the driving belt 20, the second pulley 21 drives the fan 26 to start rotating through the second rotating shaft 22, and the entire device is picked up by holding the first hand-held handle 11 and the second hand-held handle 12 with both hands, so that the soft grinding disc 25 on the grinding mechanism 13 is aligned with the residue and ash on the leaked part of the lower opening of the waffle cone to remove the residue and ash, and the air blown by the fan 26 is blown away by the air duct 27 towards the residue and ash on the leaked part of the lower opening of the waffle cone to ensure that the entire lower opening of the waffle cone is cleaned. Be careful not to damage the surface of the lower opening of the waffle cone during cleaning;
[0169] S2: Fill the gap at the bottom of the waffle tube: After cleaning, fill the gap with sealant. The filling should be done continuously, and the sealant should protrude slightly from the bottom of the waffle tube. The mandrel holes at the bottom of the waffle tube should be filled with sealant without any omissions.
[0170] S3: Sealant treatment at the bottom of the waffle tube: Scrape the sealant after filling the gaps to make sure there are no obvious unevenness. After the sealant dries, remove the sealant residue. When removing the sealant residue, do not damage the surface of the bottom of the waffle tube.
[0171] S4: Removal of residue and ash from the upper opening of the waffle cone: By turning on the switches of the servo motor 15 and the fan 26, the output end of the servo motor 15 drives the first rotating shaft 16 to start rotating, the first rotating shaft 16 drives the first pulley 19 to start rotating, the first pulley 19 drives the second pulley 21 to start rotating via the driving belt 20, the second pulley 21 drives the fan 26 to start rotating via the second rotating shaft 22, and the entire device is lifted up by holding the first hand-held handle 11 and the second hand-held handle 12 with both hands, so that the soft grinding disc 25 on the grinding mechanism 13 is aligned with the residue and ash from the upper opening of the waffle cone to remove it, and the air blown by the fan 26 is blown towards the residue and ash from the upper opening of the waffle cone through the air duct 27 to remove it, ensuring that the lower opening of the entire waffle cone is cleaned. Be careful not to damage the surface of the upper opening of the waffle cone during cleaning;
[0172] S5: Epoxy resin coating on the top of the waffle tube: After cleaning the residue and ash on the top of the waffle tube, choose a clear and windless day to paint the hole with epoxy resin;
[0173] S6: Epoxy resin trimming on the top of the waffle tube: After the epoxy resin solidifies, perform detailed and local trimming on the epoxy resin on the top of the waffle tube.
[0174] When using the waffle cone cleaning device of the present invention, first, the user can hold the first hand-held handle 11 and the second hand-held handle 12 with both hands, so that the entire device is easy to operate and control. Then, the servo motor 15 and the fan 26 are turned on. The output end of the servo motor 15 will drive the first rotating shaft 16 to start rotating. The rotation of the first rotating shaft 16 will be transmitted to the second rotating shaft 22 through the driving belt 20 of the first pulley 19 and the second pulley 21, thereby driving the soft grinding disc 25 to start rotating. When the soft grinding disc 25 is aligned with the residue and ash marks on the waffle cone, its rotating grinding action will effectively remove these residues and ash marks. At the same time, the fan 26 starts working, and the blown air is blown directly to the waffle cone part being cleaned through the air duct 27, ensuring that the residue and ash marks are blown away in time. Prevent it from adhering to the waffle cone again. After such a cleaning process, the surface of the waffle cone will become cleaner, providing good conditions for the subsequent sealant filling work. After completing the cleaning, the user can fill the waffle cone with sealant as needed to improve its sealing and the overall aesthetics of the building. In addition, through the use method of the waffle cone cleaning device of the present invention, the user can clean and seal the waffle cone according to certain steps, thereby ensuring the standardization and effectiveness of the entire process. This use method not only improves work efficiency, but also ensures the quality of cleaning and sealing work, so that the quality and aesthetics of the overall building are significantly improved, effectively solves the problems in the cleaning and sealing process of the waffle cone, improves work efficiency and quality, and makes positive contributions to the development of the construction industry.
[0175] Specifically, the principle of this invention includes: the device integrates multiple functional modules such as a temperature and humidity sensor, a servo motor, a fan, and a heating wire, which are intelligently coordinated by a control chip. First, the temperature and humidity sensor detects the temperature and humidity of the cleaning environment in real time, and the servo motor detects the rotational speed of the grinding mechanism. These data, as key operating parameters, are input into a pre-established thermal soot blowing efficiency prediction model. This model includes multiple objective indicators such as power consumption, drying effect, soot blowing effect, and dust softening and melting effect, and these are constructed into a multi-objective game optimization problem.
[0176] Next, the control chip solves this multi-objective game model to obtain the optimal analytical relationship between the fan power and heating wire power and the operating parameters. Once real-time operating data is obtained, it can be substituted into this analytical solution to calculate the target values of the current required fan power and heating wire power. Finally, through the power management chip, the actual output power of the fan and heating wire is precisely adjusted to approach the target values, thereby achieving adaptive control.
[0177] This adaptive control strategy, based on mathematical modeling and optimization algorithms, can fully exploit the inherent relationships between various parameters during the cleaning process and find the optimal balance. Compared with traditional fixed cleaning procedures, this approach has the following major advantages:
[0178] 1. Better cleaning results. By adjusting the fan power and heating power in real time, the device can precisely control parameters such as temperature, humidity, and polishing force during the cleaning process, maximizing dust removal and drying the waffle cone surface.
[0179] 2. Lower energy consumption. The multi-objective optimization algorithm can find the operating point with the lowest power consumption, which greatly reduces the total energy consumption of the device during the cleaning process.
[0180] 3. Safer equipment. The device has upper limits on parameters like temperature and humidity, automatically preventing damage to the waffle cones caused by excessive temperatures. Furthermore, the power management system includes overvoltage and overcurrent protection features to ensure the safety of the device.
[0181] The above description is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field can easily think of changes or replacements within the technical scope disclosed by the present invention, which should be covered by the scope of protection of the present invention.
Claims
1. A waffle cone cleaning device, comprising a mounting shell, characterized in that: The top of the mounting shell is fixedly installed with a first hand-held handle, the back of the mounting shell is fixedly installed with a second hand-held handle, the front end of the interior of the mounting shell is provided with a grinding mechanism, the interior of the mounting shell is provided with an automatic soot blowing mechanism at the rear end of the grinding mechanism, the grinding mechanism includes a servo motor, and the right side wall of the servo motor is fixedly connected to the inner wall of the mounting shell, the output end of the servo motor is fixedly installed with a first rotating shaft, the right side of the outer wall of the first rotating shaft is provided with a first stable connection bearing, and the outer wall of the first stable connection bearing is fixedly connected to the inner wall of the mounting shell, the left side of the outer wall of the first rotating shaft is provided with a second stable connection bearing, and the outer wall of the second stable connection bearing is fixedly connected to the inner wall of the mounting shell, the middle end of the outer wall of the first rotating shaft is fixedly installed with a first pulley, and the automatic soot blowing mechanism includes a fan, The right side wall of the fan is fixedly connected to the inner wall of the mounting shell, the left side wall of the fan is fixedly installed with an air duct, and the right side of the outer wall of the air duct is fixedly connected to the inner wall of the mounting shell; the outer wall of the first pulley is provided with a driving belt, and the front end of the inner wall of the driving belt is provided with a second pulley, the inner wall of the second pulley is fixedly installed with a second rotating shaft, and the left side wall of the second rotating shaft movably passes through the left side wall of the mounting shell; a third stable connecting bearing is provided on the right side of the outer wall of the second rotating shaft, and the outer wall of the third stable connecting bearing is fixedly connected to the inner wall of the mounting shell; a fourth stable connecting bearing is provided on the left side of the outer wall of the second rotating shaft, and the outer wall of the fourth stable connecting bearing is fixedly connected to the inner wall of the mounting shell; a soft grinding disc is fixedly installed on the left side wall of the second rotating shaft.
2. A waffle cone cleaning device according to claim 1, characterized in that: It also includes a power supply and a hot soot blowing adaptive control system, the hot soot blowing adaptive control system includes a control chip, a first power management chip, a second power management chip, a heating wire, and a temperature and humidity sensor, the heating wire is arranged in the air duct, and the temperature and humidity sensor is arranged on the outer wall of the air duct, the control chip is electrically connected to the temperature and humidity sensor, the servo motor, the first power management chip, and the second power management chip, the first power management chip is connected to the fan to provide power to the fan; the second power chip is electrically connected to the heating wire to provide power to the heating wire; the power supply is a lithium battery, and the lithium battery is electrically connected to the control chip, the first power management chip, and the second power management chip to provide power to the control chip, the first power management chip, and the second power management chip.
3. A waffle cone cleaning device according to claim 2, characterized in that: The control chip is provided with a hot soot blowing adaptive adjustment module, which is used to dynamically adjust the output power of the fan and the heating intensity of the heating wire according to the environmental data collected by the temperature and humidity sensor and the operating state of the servo motor; the hot soot blowing adaptive adjustment module is used to perform the following steps: S10, collecting real-time temperature and humidity data from the temperature and humidity sensor, and obtaining real-time speed data of the servo motor; S20, according to the hot soot blowing efficiency prediction model, establish a multi-objective game model, wherein the multi-objectives include the lowest power consumption, the best drying effect, the best soot blowing effect, and the best dust softening and melting effect. S30, solving the multi-objective game model to obtain an optimal analytical solution, which is used to represent the relationship between the fan power and the heating wire power and the real-time temperature and humidity data and the real-time speed data; S40, bringing the real-time temperature and humidity data and the real-time speed data into the optimal analytical solution to obtain the currently required fan power and heating wire power; S50. According to the currently required fan power and heating wire power, the output power of the fan is adjusted by the first power management chip; and the heating intensity of the heating wire is adjusted by the second power management chip.
4. A waffle cone cleaning device according to claim 3, characterized in that: The multi-objective game model includes a power consumption objective equation, a drying effect objective equation, a soot blowing effect objective equation, and a dust softening and melting effect objective equation; The power consumption target equation is used to calculate the total power consumption of the cleaning device, the input is the fan power and the heating wire power, and the output is the total power consumption; The drying effect target equation is used to evaluate the dryness of the waffle cone surface, the input is the ambient temperature and humidity, the fan power and the heating wire power, and the output is the drying effect index; The soot blowing effect target equation is used to evaluate the dust removal effect, the input is the fan power, the servo motor speed and the ambient temperature and humidity, and the output is the soot blowing effect index; The dust softening and melting effect target equation is used to evaluate the degree of dust softening and melting, the input is the heating wire power, the ambient temperature and humidity, and the waffle cone material parameters, and the output is the dust softening and melting effect index.
5. A waffle cone cleaning device according to claim 4, characterized in that: The constraints of the multi-objective game model include: the upper limit of the softening temperature of the sealant, the upper limit of the heat resistance temperature of the waffle tube material, the maximum power limit of the fan, and the maximum power limit of the heating wire.
6. A waffle cone cleaning device according to claim 5, characterized in that: The heating wire is made of nickel-chromium alloy material.
7. A waffle cone cleaning device according to claim 6, characterized in that: The temperature and humidity sensor is a digital temperature and humidity sensor.
8. A waffle cone cleaning device according to claim 7, characterized in that: The temperature and humidity sensor is greater than 3 cm away from the air duct outlet.
9. A waffle cone cleaning device according to claim 8, characterized in that: The air duct is made of heat-insulating material.
10. A method for using a waffle cone cleaning device, characterized in that: The waffle cone cleaning device according to any one of claims 1 to 9 specifically comprises the following steps: Removal of residue and ash marks at the bottom of the waffle cylinder: by turning on the switches of the servo motor and the fan, the output end of the servo motor drives the first rotating shaft to start rotating, the first rotating shaft drives the first pulley to start rotating, the first pulley drives the second pulley to start rotating through the driving belt, the second pulley drives the fan to start rotating through the second rotating shaft, and the whole device is picked up by holding the first handle and the second handle with both hands, so that the soft grinding disc on the grinding mechanism is aimed at the residue and ash marks of the leaking part of the bottom of the waffle cylinder to remove, and the wind blown by the fan is blown away by the air duct to the residue and ash marks of the leaking part of the bottom of the waffle cylinder to ensure that the bottom of the whole waffle cylinder is cleaned. Be careful not to damage the surface of the bottom of the waffle cylinder when cleaning; Fill the gap at the bottom of the waffle tube: After cleaning, fill the gap with sealant. Fill the gap continuously. The sealant should slightly protrude from the board surface at the bottom of the waffle tube. The nail hole at the bottom of the waffle tube should be filled with sealant without any omissions. Treatment of sealant at the bottom of the waffle tube: Scrape the sealant after filling the gaps to make sure there are no obvious unevenness. After the sealant is dry, remove the sealant residue. When removing the sealant residue, do not damage the surface of the bottom of the waffle tube. Removal of residue and ash marks on the upper mouth of the waffle cylinder: by turning on the switches of the servo motor and the fan, the output end of the servo motor drives the first rotating shaft to start rotating, the first rotating shaft drives the first pulley to start rotating, the first pulley drives the second pulley to start rotating through the driving belt, the second pulley drives the fan to start rotating through the second rotating shaft, and the whole device is picked up by holding the first handhold and the second handhold with both hands, so that the soft grinding disc on the grinding mechanism is aimed at the residue and ash marks on the upper mouth of the waffle cylinder to remove them, and the wind blown by the fan is blown away by the air duct to the residue and ash marks on the upper mouth of the waffle cylinder to ensure that the lower mouth of the entire waffle cylinder is cleaned. Be careful not to damage the surface of the upper mouth of the waffle cylinder during cleaning; Epoxy resin coating on the top of the waffle tube: After the residue and ash on the top of the waffle tube are cleaned, choose a clear and windless day to paint the hole with epoxy resin; Epoxy resin trimming on the top of the waffle tube: After the epoxy resin solidifies, perform detailed and local trimming on the epoxy resin on the top of the waffle tube.
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