Fungus bag production and inoculation treatment integrated equipment using liquid strains

Abstract

The invention provides fungus bag production and inoculation treatment integrated equipment using liquid strains. The fungus bag production and inoculation treatment integrated equipment comprises a material storage bin, a crusher, sterilization equipment, a spiral feeder, a bagging machine, multi-station inoculation automation equipment, a collection frame, a strain shaking table and a lifting conveying belt. A discharging port of the lifting conveying belt is in butt joint with the upper portion of a feeding bin of the crusher, a stirring bin of the crusher is in butt joint with the lower end of a plane conveying belt assembly of the sterilization equipment, the higher end of the plane conveying belt assembly is in butt joint with the upper portion of a feeding port of the spiral feeder, and a discharging port of the spiral feeder is in butt joint with a feeding port of the bagging machine. A discharging port of the bagging machine is in butt joint with the front end of the circular groove conveying belt assembly, and the tail end of the circular groove conveying belt assembly is in butt joint with the collecting frame. The method is high in efficiency, and farmers can be helped to quickly produce fungus bags to accelerate production; automation is high, and labor cost is reduced; integration is high, production steps are reduced, and development of the edible mushroom industry is promoted.

Description

Technical Field

[0001] The present invention mainly relates to the technical field of mushroom bag production and inoculation, and in particular to an integrated equipment for mushroom bag production, inoculation and processing using liquid bacteria. Background Art

[0002] As my country's population base continues to grow, grain production should be given great attention, especially in the edible fungus cultivation industry. Various delicious fungal foods enrich the Chinese table, but the output and quality of edible fungi still need to be improved.

[0003] To cultivate edible fungi, you need to prepare fungus bags first, inoculate the fungus, and then harvest it after it grows. There are existing solid and liquid fungus inoculation methods. Liquid fungus has broad development prospects due to its advantages such as high production efficiency, low cost, high quality and suitability for automated equipment. However, liquid fungus was developed relatively late and lacks standardized equipment. Most growers make their own devices, which is time-consuming and labor-intensive, and has low standardization and safety, which may affect production and cause losses. The main problem is the lack of automation in inoculation, and the lack of standardization of manual and semi-automated equipment, which leads to uneven inoculation or the entry of foreign bacteria, affecting the development of fungi.

[0004] There are also high requirements for crushers. Existing crushers directly crush materials, such as the CN108605530B patent. The particle size and dust separation are not controlled at the same time. The raw materials of the mushroom bag have specific requirements for the particle size, and a crusher that can adjust the particle size needs to be developed. During production, dust or powder should be reduced to ensure that there is sufficient space in the mushroom bag to facilitate the breathing and reproduction of the bacteria.

[0005] The crushed materials need to be sterilized. The common mechanized sterilization method is inefficient and cannot meet the needs of mass production. It is necessary to develop sterilization equipment that can be used directly on the mushroom bag production line to achieve automation, simplification and efficiency. At the same time, it is necessary to ensure the moisture content of the materials and find ways to maintain the moisture content during the sterilization process.

[0006] When storing strains, growers need to use a large amount of liquid strains, which need to be shaken constantly to maintain activity. Therefore, growers often make their own strain shakers, but these are high-risk, the equipment is not made in a standardized manner, and the service life is short, which can easily delay production. Summary of the invention

[0007] The present invention mainly provides an integrated equipment for producing, inoculating and processing fungus bags using liquid fungus species to solve the technical problems raised in the above-mentioned background technology.

[0008] The technical solution adopted by the present invention to solve the above technical problems is:

[0009] An integrated equipment for producing, inoculating and processing fungus bags using liquid fungus, including a material storage bin, a crusher, a sterilizing device, a spiral feeder, a bagging machine, a multi-station inoculation automation device, a collection frame, a fungus shaker, and a lifting conveyor belt;

[0010] The discharge port of the lifting conveyor belt is connected to the top of the feed bin of the crusher, the mixing bin of the crusher is connected to the top of the lower end of the flat conveyor belt assembly of the sterilization equipment, the upper end of the flat conveyor belt assembly is connected to the top of the feed port of the spiral feeder, the discharge port of the spiral feeder is connected to the feed port of the bagging machine, the discharge port of the bagging machine is connected to the front end of the circular groove conveyor belt assembly, and the end of the circular groove conveyor belt assembly is connected to the collection frame.

[0011] Furthermore, the crusher includes a screening disc, a mixing bin, a flange bearing, a vertical bearing seat, a mixing optical shaft, a grid plate, a pulley frame, a pulley, a feed bin, a tool bearing, a funnel, a mixing bin power motor, a dust storage box, a frame, a stirring rod, a semicircular guide rail, a display screen, a crusher blade power motor, a crusher blade, a gear, and a limit top screw;

[0012] A pair of crusher blades are installed in the feed bin in a concentric manner with the cutter bearing and are powered by the crusher blade power motor, which transmits power through a pair of meshing gears;

[0013] The screening plate is installed below the feed bin, the funnel is installed below the screening plate, and the dust storage box is fixed below the funnel; the screening plate is located above the opening of the mixing bin, and a number of holes are opened on the screening plate; the vertical bearing seat is fixed on the frame, and the flange bearings are fixed on both sides of the mixing bin;

[0014] The vertical bearing seat, flange bearing and stirring optical axis are installed concentrically, and four stirring rods are fixed on the stirring optical axis in the spiral direction;

[0015] The semicircular guide rails are fixed on both sides of the mixing chamber, and there are several circular holes at the bottom of the mixing chamber;

[0016] Three pulley frames and pulleys are installed at each end of the grid plate. The pulleys are matched on the semicircular guide rails so that the grid plate can rotate at the bottom of the mixing bin; the display screen is fixed on the frame.

[0017] Furthermore, the culture shaker includes a shaker platform, a load-bearing plate, a load-bearing block, a base, a power motor, a belt, a pulley, a universal ball pulley, a quick clamping device, a clamping rod, a mounting seat, a cylindrical pin, a handle, a connecting block, a mounting arm, a threaded block, a bearing seat, a short-arm eccentric turntable, an eccentric turntable, a threaded connecting column, a nut, a bearing, a culture storage barrel, a barrel cover, and an external connection hole.

[0018] The quick clamping device is installed around the shaking table platform through a mounting seat; the quick clamping device includes a mounting seat, which is respectively assembled on the handle and one end of the mounting arm through two cylindrical pins, the connecting block is assembled on the handle and the middle end of the mounting arm through two cylindrical pins, the threaded block is fixed to the end of the mounting arm, and the threaded end of the clamping rod cooperates with the threaded block;

[0019] The shaking table platform is provided with through holes around it and several pairs of threaded holes inside it. Several universal ball pulleys are installed at the bottom of the shaking table platform through the threaded holes, and the bearing plate and the base are fixed by several bearing blocks;

[0020] Eight bearing seats are installed on the front and back sides of the four holes of the base. The eccentric turntable and three short-arm eccentric turntables are installed concentrically with the bearing seats. The turntable surface is in the same horizontal plane as the bearing plate surface.

[0021] There are mounting holes on the eccentric turntable and the short arm eccentric turntable, in which a bearing is fixed, and the bearing is concentrically matched with the threaded part at the bottom end of the threaded connection column, and a nut is attached to the bottom surface of the eccentric turntable to tighten the thread at the bottom end of the threaded connection column;

[0022] The thread at the top of the threaded connection column passes through the through hole, and a nut is attached to the surface of the shaking table platform and is tightened with the thread at the top of the threaded connection column;

[0023] The power motor is fixed on the base, and a pulley is installed on the base;

[0024] A pulley is installed at the bottom of the eccentric turntable, and the pulleys are connected by belts.

[0025] Further, the sterilization equipment includes a steam generator, a negative ion sterilization fan, an inclined side plate, an outer frame, a cooling fan, a housing, an ultraviolet lamp, a branch pipe 1, a main air valve, a main pipe, a stepper motor, a vertical bearing seat, a flat conveyor belt assembly, a stirring rod, a branch pipe 2, a fixing seat, a crossbeam, and a steam nozzle;

[0026] The main pipe is connected to the steam generator outlet, the main gas valve is connected to the main pipe and branch pipe 1, the three outlets of branch pipe 1 are connected to three branch pipes 2, and the three outlets of branch pipe 2 are fixed with steam nozzles;

[0027] The outer frame is installed outside the plane conveyor assembly, the crossbeam is fixed on the outer frame, the fixing seat is fixed on the crossbeam, and the steam nozzle is clamped on the fixing seat;

[0028] The inclined side plates are installed on both sides of the plane conveyor belt assembly, and two through holes are opened on them. The stepper motor is installed on the inclined side plate on one side, and the vertical bearing seat is installed on the inclined side plate on the other side. The rotating shaft of the stirring rod passes through the through hole of the inclined side plate and is connected to the stepper motor and the vertical bearing seat respectively.

[0029] The negative ion sterilizing fan is installed at the lower inclined end of the outer frame;

[0030] The outer shell is fixed at the inclined higher end of the outer frame, a plurality of ultraviolet lamp tubes are installed inside, a rectangular hole is opened on the upper part of the outer shell, and a cooling fan is installed in the rectangular hole.

[0031] Furthermore, the multi-station inoculation automation equipment includes a liquid culture storage barrel, a frame one, a frame two, a bearing seat, a circular groove conveyor belt assembly, an infusion tube, a culture bag, a support plate one, a visual camera, a culture bag after injection, a roller, a support plate two, a push rod cylinder, a disc, a guide rod cylinder, a photoelectric sensor, a mounting plate, a three-port injection device (), a branch pipe one, a branch pipe two, a reflux injection port, a centrifugal pump, a feed port, a silicone disc, and a labeling machine.

[0032] Frame 1 and frame 2 are fixed on one side of the circular groove conveyor belt assembly, the bearing seat is installed on both sides of the circular groove conveyor belt assembly, and the roller is concentrically installed on the bearing seat;

[0033] Support plate 1 and support plate 2 are symmetrical and fixed on both sides of the circular groove conveyor assembly respectively. Four push rod cylinders are installed on support plate 1 and support plate 2, wherein a disc is installed at the push rod end of the push rod cylinder, and a visual camera is installed at the bending end of support plate 1;

[0034] The guide rod cylinder is installed at the top of the frame, and a three-port injection device () is installed at the front end of the push rod. A mounting plate is fixed on the back of the frame, and two photoelectric sensors are fixed on the mounting plate.

[0035] For the three-port injection device (), a feed port is provided on its side wall, the water inlet of the centrifugal pump is connected to the feed port, the water outlet is connected to branch pipe 1, and three branch pipes 2 are equidistantly and vertically installed at the bottom of the three-port injection device ();

[0036] One end of the infusion tube is connected to the feed port, and the other end is connected to the liquid strain storage barrel;

[0037] The backflow injection port is installed at the bottom end of the second branch pipe. A number of oblique chopping cuts are arranged around the backflow injection port. A silicone disc is installed in the middle part. A cross slit is opened at the center of the silicone disc.

[0038] The labeling machine is installed on frame two.

[0039] Compared with the prior art, the present invention has the following beneficial effects:

[0040] 1. The present invention can complete a series of tasks including raw material crushing, raw material screening, raw material sterilization, raw material bagging, liquid strain preservation, liquid strain automatic injection, breathing strip attachment, and post-processing. It is highly efficient and can help growers quickly produce mushroom bags and speed up production; it is highly automated and reduces labor costs; it is highly integrated and reduces production steps, thus promoting the development of the edible fungus industry.

[0041] 2. Use a special crusher; after agricultural waste such as straw is crushed, the particles enter the mixing chamber through the screening plate. The screening plate separates dust and other powders to ensure that the raw material has less powder and large gaps, which is conducive to the breathing and reproduction of the strains, and improves the survival rate and fruiting rate of the mushroom bag. The external grid plate of the mixing chamber controls the size of the particles, and the user can adjust it according to the needs of the strain. The mixing chamber further mixes the crushed materials to ensure the consistency and uniformity of the raw material components of the mushroom bag and improve the quality of the mushroom bag.

[0042] 3. Use a special culture shaker; the invention uses a short-arm eccentric turntable and an eccentric turntable as moving parts, and a load-bearing plate and a universal ball pulley as force-bearing parts, so the load is small, the operation is stable, and it can carry heavy liquid culture. Bearings are installed at key parts, and the load-bearing parts and the force-bearing parts are connected by universal ball pulleys. The load-bearing parts are lightweight shaker platforms. The device runs smoothly, consumes little energy, and has a long service life. Quick clamping devices are equipped on all sides to facilitate the installation and removal of culture storage barrels to avoid shaking that affects the effect.

[0043] 4. Use special sterilization equipment; the sterilization process of materials is standardized to avoid traditional manual operation, sterilize directly during transportation, improve efficiency, and adapt to automated production. Combine three sterilization methods, add a stirring device, sterilize thoroughly, improve the production environment of fungi, and improve the quality of fungus bags. Multi-channel steam sterilization and terminal cooling fans ensure the moisture content and room temperature of materials and increase the mushroom yield.

[0044] 5. Use multi-station inoculation automation equipment to improve efficiency, uniform inoculation, safety and standardization. Save inoculation time, speed up production, improve economic benefits, and promote the increase of edible fungi production. Multi-station synchronous operation shortens the mushroom bag processing time, reduces the risk of invasion of foreign bacteria, and improves the survival rate. The fungus liquid is transmitted through a closed system to reduce the risk of contamination.

[0045] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 , Figure 2 It is an overall schematic diagram of the invention;

[0047] Figure 3-Figure 5 This is the schematic diagram of the overall assembly of the crusher;

[0048] Figure 6 This is a schematic diagram of the installation of the mixing drum and the semicircular guide rail;

[0049] Figure 7 It is a schematic diagram of the parts of the fence panel;

[0050] Figure 8 It is a schematic diagram of a dust separation device;

[0051] Fig. 9It is the installation diagram of the motor, gear, blade, etc.;

[0052] Fig.10 This is a schematic diagram of grid plate installation;

[0053] Fig.11 This is the front view of the culture shaker;

[0054] Fig.12 It is a schematic diagram of the structure of the quick clamping device;

[0055] Fig.13 , Fig.14 This is a schematic diagram of a local explosion of a culture shaker;

[0056] Fig.15 The overall schematic diagram of the culture shaker after installing the culture storage barrel;

[0057] Fig.16 It is a schematic diagram of the parts of the shaking table platform;

[0058] Fig.17 This is the overall schematic diagram of the sterilization equipment;

[0059] Fig.18 This is a schematic diagram of the installation of the stirring device;

[0060] Fig.19 Exploded view of the outer frame and the inclined side panels;

[0061] Fig. 20 This is a schematic diagram of the steam spray device installation;

[0062] Fig.21 This is a schematic diagram of the ultraviolet lamp and cooling fan device;

[0063] Fig. 22 This is the overall schematic diagram of the multi-station inoculation automation equipment;

[0064] Fig.23 This is a schematic diagram of the clamping device for centering the mushroom bag;

[0065] Fig.24 It is the structural schematic diagram of the push rod cylinder;

[0066] Fig.25 It is a schematic diagram of the structure of the bacteria injection device;

[0067] Fig.26 This is a schematic diagram of the parts of the injection tube head;

[0068] Fig. 27 It is a schematic diagram of the structure of a three-port injection device;

[0069] Fig.28 This is a schematic diagram of the installation of the labeling machine and the roller;

[0070] Fig.29Schematic diagram of the lifting conveyor belt;

[0071] Fig.30 This is a schematic diagram of a spiral feeder;

[0072] Fig.31 Schematic diagram of a bagging machine.

[0073] In the figure: 001, material storage bin; 002, crusher; 003, sterilization equipment; 004, spiral feeder; 005, bagging machine; 006, multi-station inoculation automation equipment; 007, collection frame; 008, culture shaker; 009, lifting conveyor belt; 1, screening plate; 2, mixing bin; 3, flange bearing; 4, vertical bearing seat; 5, mixing optical axis; 6, grid plate; 601, pulley frame; 602, pulley; 7, feed bin; 8, tool bearing; 9, funnel; 10, mixing bin power motor; 11, dust storage box; 12, rack; 13, stirring rod; 14, Semicircular guide rail; 15, display screen; 16, crusher blade power motor; 17, crusher blade; 18, gear; 19, limit top screw; 20, shaker platform; 21, load-bearing plate; 22, load-bearing block; 23, base; 24, power motor; 25, belt; 26, pulley; 27, universal ball pulley; 28, quick clamping device; 2801, clamping rod; 2802, mounting seat; 2803, cylindrical pin; 2804, handle; 2805, connecting block; 2806, mounting arm; 2807, threaded block; 29, bearing seat; 30, short arm eccentric turntable; 31, eccentric turntable Plate; 32, threaded connection column; 33, nut; 34, bearing; 35, culture storage barrel; 3501, barrel cover; 3502, external connection hole; 36, steam generator; 37, negative ion sterilization fan; 38, inclined side plate; 39, outer frame; 40, cooling fan; 41, shell; 4101, ultraviolet lamp; 42, branch pipe 1; 43, main air valve; 44, main pipe; 45, stepper motor; 46, vertical bearing seat; 47, flat conveyor belt assembly; 48, stirring rod; 49, branch pipe 2; 50, fixed seat; 51, beam; 52, steam nozzle; 35, liquid culture storage Barrel; 53. Frame 1; 54. Frame 2; 55. Bearing seat; 56. Circular groove conveyor belt assembly; 57. Infusion tube; 58. Bacteria bag; 59. Support plate 1; 60. Visual camera; 61. Bacteria bag after injection; 62. Roller; 63. Support plate 2; 64. Push rod cylinder; 6401. Disc; 65. Guide rod cylinder; 66. Photoelectric sensor; 67. Mounting plate; 68. Three-port injection device; 6801. Branch pipe 1; 6802. Branch pipe 2; 6803. Backflow injection port; 6804. Centrifugal pump; 6805. Feed port; 6806. Silicone disc; 69. Labeling machine. DETAILED DESCRIPTION

[0074] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0075] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0076] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0077] like Figure 1 , Figure 2 , Figure 27-Figure 29 As shown, there are the following component equipment: material storage bin 001, crusher 002, sterilization equipment 003, spiral feeder 004, bagging machine 005, multi-station inoculation automation equipment 006, collection frame 007, strain shaker 008, lifting conveyor belt 009;

[0078] Among them, the discharge port of the lifting conveyor belt 009 is connected to the upper part of the feed bin 7 of the crusher 002, the mixing bin 2 of the crusher 002 is connected to the upper part of the lower end of the plane conveyor belt assembly 47 of the sterilizing equipment 003, the upper end of the plane conveyor belt assembly 47 is connected to the upper part of the feed port of the spiral feeder 004, the discharge port 0041 of the spiral feeder 004 is connected to the feed port 0051 of the bagging machine 005, the discharge port 0052 of the bagging machine 005 is connected to the front end of the circular groove conveyor belt assembly 56, and the end of the circular groove conveyor belt assembly 56 is connected to the collection frame 007;

[0079] First, raw materials such as corn cobs and straw stored in the material storage bin 001 are manually added to the lifting conveyor belt 009, which then conveys them to the feed bin 7 of the crusher 002;

[0080] Furthermore, the crusher 002 crushes the raw materials and screens out the granular materials, which fall from the mixing bin 2 into the plane conveyor assembly 47 of the sterilization equipment 003, and after completing a series of sterilization work on it, are transmitted to the spiral feeder 004;

[0081] Further, the mushrooms are pushed into the bagging machine 005 through the discharge port 0041 and the feed port 0051, aligned and bagged to produce mushroom bags 58, and then enter the circular groove conveyor belt 56 for final assembly through the discharge port 0052;

[0082] Further, subsequent tasks such as injecting bacteria and attaching breathing strips are performed on it, and finally it enters the collection frame 007 from the circular groove conveyor belt assembly 56.

[0083] like Figure 3-Figure 10 As shown, it is a schematic diagram of the crusher 002; it has the following components: screening disc 1, mixing bin 2, flange bearing 3, vertical bearing seat 4, mixing optical axis 5, grid plate 6, pulley frame 601, pulley 602, feed bin 7, tool bearing 8, funnel 9, mixing bin power motor 10, dust storage box 11, frame 12, stirring rod 13, semicircular guide rail 14, display screen 15, crusher blade power motor 16, crusher blade 17, gear 18, limit top screw 19.

[0084] Among them, a pair of crusher blades 17 are coaxially mounted with the cutter bearing 8 in the feed bin 7, and are powered by the crusher blade power motor 16. The pair of crusher blades 17 transmit power through a pair of meshing gears 18; the screening disc 1 is mounted below the feed bin 7, the funnel 9 is mounted below the screening disc 1, and the dust storage box 11 is fixed below the funnel 9; the screening disc 1 is located above the opening of the mixing bin 2, and a plurality of holes 101 are opened on the screening disc 1; the vertical bearing seat 4 is fixed on the frame 12, and the flange The disk bearing 3 is fixed on both sides of the mixing chamber 2; the vertical bearing seat 4, the flange bearing 3, and the mixing optical axis 5 are installed concentrically, and four stirring rods 13 are fixed on the mixing optical axis 5 in a spiral direction; the semicircular guide rail 14 is fixed on both sides of the mixing chamber 2, and there are several circular holes 201 at the bottom of the mixing chamber 2; three pulley frames 601 and pulleys 602 are installed at both ends of the grid plate 6, and the pulleys 602 are matched on the semicircular guide rails 14, so that the grid plate 6 can rotate at the bottom of the mixing chamber 2; the display screen 15 is fixed on the frame 12.

[0085] First, the crusher blade power motor 16 is started, and the power is transmitted to the double crusher blades 17 through a pair of meshing gears 18 to make them rotate towards each other at high speed, and agricultural waste such as straw and corn cobs are put into the crusher blades for crushing, and the crushed mixture will fall on the screening plate 1;

[0086] Furthermore, due to the aerodynamic force and gravity of the high-speed rotation of the crusher blade 17, light dust and powdery materials are forced to pass through the holes 101 on the screening plate 1 into the funnel 9 and then into the dust storage box 11 to be collected;

[0087] Furthermore, the remaining granular materials slide down the screening plate 1 and enter the mixing chamber 2. The mixing chamber power motor 10 transmits power to the mixing optical axis 5, so that the internal mixing rod 13 rotates to mix the materials.

[0088] Furthermore, since the pulley 602 is mounted on the semicircular guide rail 14, the grid plate 6 can rotate around the semicircular guide rail 14 to change the size of the overlap area between the strip gap on it and the circular hole 201 at the bottom of the mixing bin 2. After reaching the required range, the limit screw 19 is tightened to fix the relative position of the two for the discharge of granular materials.

[0089] like Figure 11-Figure 16 As shown, it is a schematic diagram of the culture shaker 008; it has components: a shaker platform 20, a load-bearing plate 21, a load-bearing block 22, a base 23, a power motor 24, a belt 25, a pulley 26, a universal ball pulley 27, a quick clamping device 28, a clamping rod 2801, a mounting seat 2802, a cylindrical pin 2803, a handle 2804, a connecting block 2805, a mounting arm 2806, a threaded block 2807, a bearing seat 29, a short-arm eccentric turntable 30, an eccentric turntable 31, a threaded connecting column 32, a nut 33, a bearing 34, a culture storage barrel 35, a barrel cover 3501, and an external hole 3502.

[0090] Among them, the quick clamping device 28 is installed around the rocking table platform 20 through the mounting seat 2802; in the quick clamping device 28, the mounting seat 2802 is respectively assembled on the handle 2804 and one end of the mounting arm 2806 through two cylindrical pins 2803, the connecting block 2805 is assembled on the middle end of the handle 2804 and the mounting arm 2806 through two cylindrical pins 2803, the threaded block 2807 is fixed to the end of the mounting arm 2806, and the threaded end of the clamping rod 2801 cooperates with the threaded block 2807; the rocking table platform 20 has through holes 2001 around it, and has several pairs of threaded holes 2002 inside, and several universal ball pulleys 27 are installed on the bottom of the rocking table platform 20 through the threaded holes 2002, and the load-bearing plate 21 and the base 23 are fixed by several load-bearing blocks 22; eight bearing seats 29 are installed On the front and back sides of the four holes of the base 23, the eccentric turntable 31 and the three short-arm eccentric turntables 30 are tightly mounted concentrically with the bearing seat 29, and the turntable surface is in the same horizontal plane as the surface of the load-bearing plate 21; there are mounting holes on the eccentric turntable 31 and the short-arm eccentric turntable 30, and bearings 34 are fixed in the mounting holes, and the bearings 34 are concentrically matched with the threaded portion at the bottom end of the threaded connecting column 32, and a nut 33 is attached to the bottom surface of the eccentric turntable 31 to tighten the thread at the bottom end of the threaded connecting column 32; the top thread of the threaded connecting column 32 passes through the through hole 2001, and a nut 33 is attached to the surface of the rocking table platform 20 and is tightened with the top thread of the threaded connecting column 32; the power motor 24 is fixed on the base 23, on which a pulley 26 is installed; a pulley 26 is installed at the bottom end of the eccentric turntable 31, and the pulleys 26 are connected by a belt 25;

[0091] First, the grower adds the cultivated liquid strains into the strain storage barrel 35, places the strain storage barrel 35 at the center of the shaking table 20, and moves the handle 2804 so that the clamping rods 2801 in the four pairs of quick clamping devices 28 press the outer wall of the strain storage barrel 35 to fix it;.

[0092] Furthermore, when the handle 2804 is moved, the connection block 2805 is pushed, and then the installation arm 2806 is pushed to tilt, so that the clamping rod 2801 is placed horizontally, and the extension length is controlled by rotating the clamping rod 2801;

[0093] Further, the power motor 24 is started, and the power is transmitted to the eccentric turntable 31 through the belt 25 and the pulley 26, so that it rotates, and then the power is transmitted to the shaking table platform 20 through the threaded connection column 32, and the three short-arm eccentric turntables 30 are driven as driven components, so that the entire shaking table platform 20 together with the bacterial culture storage barrel 35 completes a continuous shaking motion;

[0094] Furthermore, the strain storage barrel 35 and the liquid strain inside are heavy, which will cause the shaker platform 20 to deform. The pressure acts on the solid load-bearing plate 21 through the universal ball pulley 27. As the shaker platform 20 cyclically shakes, the universal ball pulley 27 slides continuously, making the load-bearing part more stable and smooth.

[0095] like Figure 17-Figure 21 As shown, it is a schematic diagram of the sterilization equipment 003; it has the following components: a steam generator 36, a negative ion sterilization fan 37, an inclined side plate 38, an outer frame 39, a cooling fan 40, a housing 41, an ultraviolet lamp tube 4101, a branch pipe 1 42, a main air valve 43, a main pipe 44, a stepper motor 45, a vertical bearing seat 46, a flat conveyor belt assembly 47, a stirring rod 48, a branch pipe 2 49, a fixing seat 50, a crossbeam 51, and a steam nozzle 52.

[0096] The main pipe 44 is connected to the steam generator 36 outlet, the main gas valve 43 is connected to the main pipe 44 and the branch pipe 1 42, the three outlets of the branch pipe 1 42 are connected to the three branch pipes 2 49, and the three outlets of the branch pipe 2 49 are fixed with steam nozzles 52; the outer frame 39 is installed outside the plane conveyor assembly 47, the crossbeam 51 is fixed on the outer frame 39, the fixing seat 50 is fixed on the crossbeam 51, and the steam nozzle 52 is clamped on the fixing seat 50; the inclined side plates 38 are installed on both sides of the plane conveyor assembly 47, and the upper There are two through holes, the stepper motor 45 is installed on the inclined side plate 38 on one side, the vertical bearing seat 46 is installed on the inclined side plate 38 on the other side, and the rotating shaft of the stirring rod 48 passes through the through hole of the inclined side plate 38, respectively connecting the stepper motor 45 and the vertical bearing seat 46; the negative ion sterilization fan 37 is installed at the lower inclined end of the outer frame 39; the outer shell 41 is fixed at the higher inclined end of the outer frame 39, and a plurality of ultraviolet lamp tubes 4101 are installed inside. A rectangular hole is opened on the upper part of the outer shell 41, and the cooling fan 40 is installed in the rectangular hole.

[0097] First, the granular materials are scattered on the flat conveyor assembly 47, and the negative ion sterilization fan 37 blows out sterilization negative ion gas to perform preliminary sterilization;

[0098] Further, the steam generator 36 is started to generate high-temperature steam, and the steam is ejected through the main pipe 44, the main air valve 43, the branch pipe 1 42, the branch pipe 2 49, and the steam nozzle 52 to sterilize the material for the second time;

[0099] Furthermore, at the same time, the stepper motor 45 drives the stirring rod 48 to flip and loosen the materials on the conveyor belt so that more contact surfaces of the materials can be sterilized;

[0100] Furthermore, when the material enters the housing 41, a plurality of ultraviolet lamps 4101 irradiate the material to sterilize the material for the third time, and at the same time, the cooling fan 40 is started to cool the high-temperature material that has just been sterilized by steam to room temperature.

[0101] like Figure 22-Figure 26 As shown, it is a schematic diagram of the multi-station inoculation automation equipment 006; it has components: liquid culture storage barrel 35, frame 1 53, frame 2 54, bearing seat 55, circular groove conveyor belt assembly 56, infusion tube 57, bacteria bag 58, support plate 1 59, visual camera 60, bacteria bag after injection 61, roller 62, support plate 2 63, push rod cylinder 64, disc 6401, guide rod cylinder 65, photoelectric sensor 66, mounting plate 67, three-port injection device 68, branch pipe 1 6801, branch pipe 2 6802, backflow injection port 6803, centrifugal pump 6804, feed port 6805, silicone disc 6806, labeling machine 69.

[0102] Among them, frame 1 53 and frame 2 54 are fixed on one side of the circular groove conveyor assembly 56, the bearing seat 55 is installed on both sides of the circular groove conveyor assembly 56, and the roller 62 is concentrically installed on the bearing seat 55; the support plate 1 59 and the support plate 2 63 are symmetrical and fixed on both sides of the circular groove conveyor assembly 56 respectively, four push rod cylinders 64 are installed on the support plate 1 59 and the support plate 2 63, among which the push rod end of the push rod cylinder 64 is installed with a disc 6401, and the visual camera 60 is installed at the bending end of the support plate 1 59; the guide rod cylinder 65 is installed on the top of the frame 1 53, and the front end of the push rod is installed with a three-port injection device 68, and the back of the frame 1 53 is fixed with a mounting plate 67, and the mounting plate 67 is fixed with Two photoelectric sensors 66; for the three-port injection device 68, a feed port 6805 is provided on its side wall, the water inlet of the centrifugal pump 6804 is connected to the feed port 6805, the water outlet is connected to the branch pipe 1 6801, and three branch pipes 2 6802 are equidistantly and vertically installed at the lower part of the three-port injection device 68; one end of the infusion tube 57 is connected to the feed port 6805, and the other end is connected to the liquid strain storage barrel 35; the reflux injection port 6803 is installed at the bottom of the branch pipe 2 6802, and the circumference of the reflux injection port 6803 is provided with a plurality of oblique chopping knife openings, and a silicone disc 6806 is installed in the middle part, and a cross slit is opened at the center of the silicone disc 6806; the labeling machine 69 is installed on the frame 2 54.

[0103] First, the packaged mushroom bags are conveyed to the circular groove conveyor assembly 56. One circular groove receives one mushroom bag and conveys it forward. When the mushroom bag 58 reaches the correct position, the visual camera 60 detects it and the control system instructs the next work.

[0104] Furthermore, the conveyor belt stops, causing the mushroom bag 58 to stop, and the guide rod cylinders 65 on the support plate 1 59 and the support plate 2 63 are started synchronously, and the discs 6401 thereon clamp the mushroom bag 58 from both ends at the same time, so that it is fixed at the center position;

[0105] Further, the guide rod cylinder 65 is started, pressing down the three-port injection device 68, and partially penetrating the second branch pipe 6802 and the backflow injection port 6803 through the packaging bag of the bacteria bag 58. The photoelectric sensor 66 is responsible for determining the height of the three-port injection device 68 for the control system. When the three-port injection device 68 is lowered to the set height, the centrifugal pump 6804 is started to pump the bacterial liquid from the liquid bacterial storage barrel 35 into the branch pipe 1 6801, the branch pipe 2 6802 and the backflow injection port 6803 in sequence. Due to the water pressure, the liquid bacterial liquid will break through the cross slit of the silicone disc 6806 and be injected into the bacteria bag 58, turning it into a bacteria bag 61 after injection. Then the three-port injection device 68 rises and returns to its position, triggering the photoelectric sensor 66 again.

[0106] Further, the circular groove conveyor assembly 56 is started to convey the injected bacteria bag 61 to the next station, and the visual camera 60, the push rod cylinder 64 and the disc 6401 repeat the previous step to clamp the injected bacteria bag 61;

[0107] Further, the labeling machine 69 is started, and the strip-shaped spinning cloth breathing strip thereon is attached to the broken part of the bacteria bag 61 after the bacteria are injected;

[0108] Further, the circular groove conveyor assembly 56 is started, and the bacteria bag 61 after injection passes through the roller 62, and the breathing seal thereon is compressed;

[0109] Finally it is transported out and collected.

[0110] It should be noted that: the labeling machine 69 adopts the technical method of the invention publication number CN117550200A patent; the bagging machine 005 adopts the technical method of the invention publication number CN207783795U patent.

[0111] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An integrated equipment for producing, inoculating and processing fungus bags using liquid fungus, characterized in that: It includes a material storage bin (001), a crusher (002), a sterilizing device (003), a spiral feeder (004), a bagging machine (005), a multi-station inoculation automation device (006), a collection frame (007), a strain shaking table (008), and a lifting conveyor belt (009); The discharge port of the lifting conveyor belt (009) is connected to the upper part of the feed bin (7) of the crusher (002), the mixing bin (2) of the crusher (002) is connected to the upper part of the lower end of the flat conveyor belt assembly (47) of the sterilization equipment (003), the upper end of the flat conveyor belt assembly (47) is connected to the upper part of the feed port of the spiral loader (004), the discharge port (0041) of the spiral loader (004) is connected to the feed port (0051) of the bagging machine (005), the discharge port (0052) of the bagging machine (005) is connected to the front end of the circular groove conveyor belt assembly (56), and the end of the circular groove conveyor belt assembly (56) is connected to the collection frame (007).

2. The integrated equipment for producing, inoculating and processing fungus bags using liquid fungus species according to claim 1, characterized in that: The crusher (002) comprises a screening disc (1), a mixing bin (2), a flange bearing (3), a vertical bearing seat (4), a mixing optical axis (5), a grid plate (6), a pulley frame (601), a pulley (602), a feed bin (7), a tool bearing (8), a funnel (9), a mixing bin power motor (10), a dust storage box (11), a frame (12), a stirring rod (13), a semicircular guide rail (14), a display screen (15), a crusher blade power motor (16), a crusher blade (17), a gear (18), and a limit screw (19); A pair of crusher blades (17) are coaxially mounted with the cutter bearing (8) in the feed bin (7), and are powered by a crusher blade power motor (16). The pair of crusher blades (17) transmit power through a pair of meshing gears (18); The screening plate (1) is installed below the feed bin (7), the funnel (9) is installed below the screening plate (1), and the dust storage box (11) is fixed below the funnel (9); the screening plate (1) is located above the opening of the mixing bin (2), and a plurality of holes (101) are opened on the screening plate (1); the vertical bearing seat (4) is fixed on the frame (12), and the flange bearing (3) is fixed on both sides of the mixing bin (2); The vertical bearing seat (4), the flange bearing (3) and the stirring optical axis (5) are installed concentrically, and four stirring rods (13) are fixed on the stirring optical axis (5) in a spiral direction; The semicircular guide rails (14) are fixed on both sides of the mixing chamber (2), and a plurality of circular holes (201) are provided at the bottom of the mixing chamber (2); Three pulley frames (601) and pulleys (602) are respectively installed at both ends of the grid plate (6), and the pulleys (602) are matched on the semicircular guide rails (14) so ​​that the grid plate (6) can rotate at the bottom of the mixing chamber (2); the display screen (15) is fixed on the frame (12).

3. The integrated equipment for producing, inoculating and processing fungus bags using liquid fungus species according to claim 1, characterized in that: The bacterial culture shaking table (008) comprises a shaking table platform (20), a bearing plate (21), a bearing block (22), a base (23), a power motor (24), a belt (25), a pulley (26), a universal ball pulley (27), a quick clamping device (28), a clamping rod (2801), a mounting seat (2802), a cylindrical pin (2803), a handle (2804), a connecting block (2805), a mounting arm (2806), a threaded block (2807), a bearing seat (29), a short arm eccentric turntable (30), an eccentric turntable (31), a threaded connecting column (32), a nut (33), a bearing (34), a bacterial culture storage barrel (35), a barrel cover (3501), and an external connection hole (3502). The quick clamping device (28) is installed around the rocking table platform (20) through a mounting seat (2802); the quick clamping device (28) includes a mounting seat (2802), the mounting seat (2802) is respectively assembled on one end of the handle (2804) and the mounting arm (2806) through two cylindrical pins (2803), the connecting block (2805) is assembled on the middle end of the handle (2804) and the mounting arm (2806) through two cylindrical pins (2803), the threaded block (2807) is fixed to the end of the mounting arm (2806), and the threaded end of the clamping rod (2801) cooperates with the threaded block (2807); The rocking platform (20) has through holes (2001) around it and a plurality of pairs of threaded holes (2002) inside it. A plurality of universal ball pulleys (27) are installed on the bottom of the rocking platform (20) through the threaded holes (2002). A plurality of bearing blocks (22) are used to fix the bearing plate (21) and the base (23). Eight bearing seats (29) are installed on the front and back sides of four holes of the base (23), and the eccentric turntable (31) and three short-arm eccentric turntables (30) are tightly and concentrically installed with the bearing seats (29), and the turntable surface is in the same horizontal plane as the surface of the bearing plate (21); The eccentric rotating disk (31) and the short arm eccentric rotating disk (30) are provided with mounting holes, in which a bearing (34) is fixed, and the bearing (34) is coaxially matched with the threaded portion at the bottom end of the threaded connecting column (32), and a nut (33) is attached to the bottom surface of the eccentric rotating disk (31) and is screwed to tighten the thread at the bottom end of the threaded connecting column (32); The top thread of the threaded connection column (32) passes through the through hole (2001), and a nut (33) is attached to the surface of the rocking table platform (20) and is screwed tightly with the top thread of the threaded connection column (32); The power motor (24) is fixed on the base (23) and a pulley (26) is installed on the base; A pulley (26) is installed at the bottom end of the eccentric rotating disk (31), and the pulleys (26) are connected by a belt (25).

4. The integrated equipment for producing, inoculating and processing fungus bags using liquid fungus strains according to claim 1, characterized in that: The sterilization equipment (003) comprises a steam generator (36), a negative ion sterilization fan (37), an inclined side plate (38), an outer frame (39), a cooling fan (40), a housing (41), an ultraviolet lamp (4101), a branch pipe 1 (42), a main air valve (43), a main pipe (44), a stepping motor (45), a vertical bearing seat (46), a flat conveyor belt assembly (47), a stirring rod (48), a branch pipe 2 (49), a fixing seat (50), a crossbeam (51), and a steam nozzle (52); The main pipe (44) is connected to the gas outlet of the steam generator (36), the main gas valve (43) is connected to the main pipe (44) and the branch pipe 1 (42), the three gas outlets of the branch pipe 1 (42) are connected to the three branch pipes 2 (49), and the three gas outlets of the branch pipe 2 (49) are fixed with steam nozzles (52); The outer frame (39) is installed outside the flat conveyor assembly (47), the crossbeam (51) is fixed on the outer frame (39), the fixing seat (50) is fixed on the crossbeam (51), and the steam spray head (52) is clamped on the fixing seat (50); The inclined side plates (38) are installed on both sides of the plane conveyor belt assembly (47), and two through holes are opened thereon. The stepper motor (45) is installed on the inclined side plate (38) on one side, and the vertical bearing seat (46) is installed on the inclined side plate (38) on the other side. The rotating shaft of the stirring rod (48) passes through the through hole of the inclined side plate (38) and is respectively connected to the stepper motor (45) and the vertical bearing seat (46); The negative ion sterilizing fan (37) is installed at the lower inclined end of the outer frame (39); The outer shell (41) is fixed to the inclined higher end of the outer frame (39), and a plurality of ultraviolet lamp tubes (4101) are installed inside. A rectangular hole is opened on the upper part of the outer shell (41), and a cooling fan (40) is installed in the rectangular hole.

5. The integrated equipment for producing, inoculating and processing fungus bags using liquid fungus strains according to claim 1, characterized in that: The multi-station inoculation automation equipment (006) includes a liquid culture storage barrel (35), a frame one (53), a frame two (54), a bearing seat (55), a circular groove conveyor belt assembly (56), an infusion tube (57), a bacteria bag (58), a support plate one (59), a visual camera (60), a bacteria bag after injection (61), a roller (62), a support plate two (63), a push rod cylinder (64), a disc (6401), a guide rod cylinder (65), a photoelectric sensor (66), a mounting plate (67), a three-port injection device (68), a branch pipe one (6801), a branch pipe two (6802), a backflow injection port (6803), a centrifugal pump (6804), a feed port (6805), a silicone disc (6806), and a labeling machine (69). Frame 1 (53) and frame 2 (54) are fixed on one side of the circular groove conveyor belt assembly (56), a bearing seat (55) is installed on both sides of the circular groove conveyor belt assembly (56), and a roller (62) is concentrically installed on the bearing seat (55); The support plate 1 (59) and the support plate 2 (63) are symmetrical and are respectively fixed on the two sides of the circular groove conveyor assembly (56). Four push rod cylinders (64) are installed on the support plate 1 (59) and the support plate 2 (63). A disk (6401) is installed at the push rod end of the push rod cylinder (64). The visual camera (60) is installed at the bent end of the support plate 1 (59). The guide rod cylinder (65) is installed at the top of the frame one (53), and a three-port injection device (68) is installed at the front end of the push rod. A mounting plate (67) is fixed on the back of the frame one (53), and two photoelectric sensors (66) are fixed on the mounting plate (67); For the three-port injection device (68), a feed port (6805) is provided on its side wall, a water inlet of a centrifugal pump (6804) is connected to the feed port (6805), a water outlet is connected to branch pipe 1 (6801), and three branch pipes 2 (6802) are equidistantly and vertically installed at the bottom of the three-port injection device (68); One end of the infusion tube (57) is connected to the feed port (6805), and the other end is connected to the liquid strain storage barrel (35); The backflow injection port (6803) is installed at the bottom end of the second branch pipe (6802). The backflow injection port (6803) is provided with a plurality of oblique chopping cuts on its circumference. A silicone disc (6806) is installed in the middle part. A cross slit is opened at the center of the silicone disc (6806). The labeling machine (69) is installed on the frame two (54).

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