Box-type large structural part hoisting device with overturning function and using method of box-type large structural part hoisting device

By designing a box-type large structural parts lifting device with flip function, the 90-degree flip of the box-type members is achieved by using a clamp module and a drive motor, and by lifting the slider to balance the center of gravity, the problems of limited flip angle and center of gravity offset in the prior art are solved, and the installation accuracy and stacking efficiency are improved.

CN119503606AInactive Publication Date: 2025-02-25JIANGYIN YIYUAN EQUIP ISTALLATION CO LTD
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Patent Information

Application Number
CN202510088335.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing box-type large structural parts lifting device has a limited flip angle when flipping the steel box, which may cause the steel box to bump and center of gravity to shift, affecting the installation accuracy and stacking efficiency.

Method used

A box-type large structural component lifting device with flip function is designed. The box-type member is fixed by driving the clamp module to drive the chuck into the rotation seat through the chain, and the rotating seat drives the box-type member to rotate, so that it can be flipped 90 degrees left and right. At the same time, the hooking slider can slide left and right to balance the gravity of the T-shaped support arm and box-shaped member, keeping the center of gravity directly below the hook, and reducing the shaking of the rope.

Benefits of technology

High-precision flip and palletization of box-shaped components are achieved, reducing rope shaking, and improving installation accuracy and stacking efficiency.

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Abstract

The invention relates to the technical field of hoisting, in particular to a box-type large structural part hoisting device with a turnover function and a using method, and the box-type large structural part hoisting device comprises a T-shaped support arm, a suspension mechanism, a rotating seat, a clamping plate module, a chuck and a box-type component; a driving motor is arranged on the T-shaped supporting arm, a first gear and a second gear are arranged on a driving shaft, a chain is meshed with the first gear, and a double-end hook chain is meshed with the second gear. The clamping plate module drives the clamping head to fix the box-type component, the driving motor drives the rotating base to rotate through the chain, the rotating base drives the box-type component to rotate, then the box-type component can be overturned by 90 degrees leftwards and rightwards, and in the rotating process of the box-type component, the box-type component can be overturned by 90 degrees leftwards and rightwards. The lifting connection sliding block connected with the lifting hook can slide left and right to balance the gravity of the T-shaped supporting arm and the box-shaped component, then the gravity center of the T-shaped supporting arm and the gravity center of the box-shaped component are located under the lifting hook all the time, the shaking amplitude of a lifting rope can be reduced, and therefore the installation precision and the stacking efficiency of the box-shaped component are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of lifting, and in particular to a lifting device for a box-shaped large structural member with a flipping function and a use method thereof. Background Art

[0002] The box-type large structural component lifting device is mainly designed for lifting, flipping and transporting large box-type structural components, such as containers, large mechanical equipment boxes, etc. In the fields of ports, logistics, manufacturing, etc., large box-type structural components are often required to be lifted, and the box-type components need to be stacked during loading and unloading to save loading space. When stacking, the box-type structural components often need to be flipped to make the stacking compact. Therefore, the development of a box-type large structural component lifting device with a flipping function has important practical significance.

[0003] According to a lifting device and lifting method for adjusting and positioning the aerial posture of a steel box arch rib disclosed in a Chinese patent document with announcement number CN107338733B, the vertical inclination angle can be adjusted by independently controlling a single lifting point, including the lifting height of the jack and the rotation of the shaft of the lifting device mechanism; the angle of the steel box arch rib can be fine-tuned more accurately through the rotation of the shaft and the lifting ears of the steel box arch rib, thereby reducing the repeated adjustment workload caused by equipment manufacturing errors and insufficient aerial posture accuracy during installation during traditional lifting, ensuring rapid and accurate positioning of the steel box arch rib during installation, and improving construction efficiency.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it was found that when the above equipment is used, the flipping angle of the steel box is limited. Through the control of a single lifting point, the corner of the steel box can only be aligned with the ground. At this time, if the steel box is lowered vertically, it may be bumped, and the center of gravity of the steel box will shift when it is flipped, which may cause the lifting rope to shake, thereby affecting the installation accuracy of the steel box.

[0005] Therefore, there is an urgent need to improve the box-type large structural member lifting device with a flipping function to solve the above-mentioned problems. Summary of the invention

[0006] The object of the present invention is to provide a lifting device for large box-shaped structural members with a flipping function and a method for using the device, which can drive the clamping head to fix the box-shaped member through the clamping plate module, and the driving motor drives the rotating seat to rotate through the chain, and the rotating seat drives the box-shaped member to rotate, so that the box-shaped member can be flipped 90 degrees left and right. During the rotation of the box-shaped member, the lifting slider connected to the hook can slide left and right to balance the gravity of the T-shaped support arm and the box-shaped member, so that the center of gravity of the T-shaped support arm and the box-shaped member is always directly below the hook, which can reduce the shaking amplitude of the lifting rope, thereby improving the installation accuracy and stacking efficiency of the box-shaped member.

[0007] In order to achieve the above object, the main technical solutions adopted by the present invention include: A box-shaped large structural member lifting device with a flipping function comprises a T-shaped support arm, a suspension mechanism is fixedly installed at the bottom end of the T-shaped support arm, a rotating seat is rotatably arranged inside the suspension mechanism, a clamping plate module is fixedly installed at the bottom end of the rotating seat by bolts, two symmetrically distributed clamping heads are slidably arranged at the bottom side of the clamping plate module, and a box-shaped member is fixedly arranged at the bottom side of the clamping head; A driving motor is fixedly installed on one side of the T-shaped support arm, a driving shaft is fixedly installed on the output end of the driving motor, the driving shaft passes through the T-shaped support arm and extends to the other side of the T-shaped support arm, a first gear is fixedly installed on the end of the driving shaft away from the driving motor, a chain is meshed on the outer side of the first gear, a tooth groove is fixedly installed on the side of the rotating seat corresponding to the first gear, and the inner side of the end of the chain away from the first gear is meshed with the tooth groove; A second gear is fixedly installed in the middle of the driving shaft, and a double-headed hook chain is meshed on the second gear. The double-headed hook chain extends to both sides of the box-type component, and hooks are fixedly provided at both ends of the double-headed hook chain. The double-headed hook chain is hooked with the bottom side of the box-type component through the hooks. A hanging slider is horizontally slidably provided on the upper end of the T-shaped support arm, and the sliding direction of the hanging slider is opposite to the rotation direction of the rotating seat.

[0008] Preferably, a slide groove is provided on the T-shaped support arm, a linear rack is fixedly arranged inside the slide groove, a travel motor is fixedly installed inside the hanging slider, a worm is fixedly installed on the output end of the travel motor, a travel gear is meshed with the bottom side of the worm, the bottom side of the travel gear is meshed with the linear rack, and the hanging slider is slidably arranged on the linear rack through the travel gear.

[0009] Preferably, a hinge ring is fixedly installed on the inner side of the suspension mechanism, a metal hammer is rotatably installed on the hinge ring, the metal hammer is rotatably installed above the hinge ring, the upper end of the metal hammer is connected in series to the power supply circuit of the walking motor through a wire, protective plates are fixedly installed on both sides of the metal hammer, an electrode block is fixedly installed on the inner side of the protective plate corresponding to the metal hammer, and the two ends of the electrode block are respectively electrically connected to the positive and negative poles of the power supply of the walking motor through wires.

[0010] Preferably, a lifting lug is fixedly mounted on the upper end of the hanging slider, and the lifting lug is used to be hooked with a hook of a sling, and rollers are rotatably provided on both sides of the hanging slider, and the rollers are rotatably provided inside the slide groove.

[0011] Preferably, the clamping plate module is provided with a machine position slot, the rotating seat is fixedly installed above the machine position slot by bolts, the clamping plate module is provided with screw slots on both sides corresponding to the machine position slot, a clamping motor is fixedly installed inside the machine position slot, and an active bevel gear is fixedly installed at the output end of the clamping motor; The two sides of the active bevel gear are meshedly connected with driven bevel gears, and one end of the driven bevel gear away from the active bevel gear is fixedly connected with a screw rod, which passes through the machine position groove and the screw rod groove and extends to the inner side wall of the screw rod groove. The two screw rods are arranged inside the splint module through the machine position groove to rotate in opposite directions.

[0012] Preferably, a threaded slider is fixedly provided on the upper end of the chuck, the threaded slider extends into the interior of the screw groove, the internal thread of the threaded slider is engaged with the thread of the screw, and the chuck is slidably arranged on the bottom side of the clamping plate module through the threaded slider.

[0013] Preferably, a fixing plate is fixedly connected to the bottom side of the rotating seat, and the fixing plate is fixedly mounted on the clamping plate module by bolts. A dust cover is fixedly provided on the fixing plate, and the dust cover corresponds to the clamping motor.

[0014] Preferably, both ends of the bottom side of the box-shaped component are provided with hanging grooves, the hanging grooves correspond to the hooks, the diameter of the second gear is larger than the diameter of the first gear, and during the rotation of the rotating seat, the hook away from the box-shaped component is disengaged from the hanging groove.

[0015] Preferably, reinforcing ribs are fixedly installed on both sides of the T-shaped support arm, and a secondary gear is rotatably provided on the reinforcing ribs, and the side of the double-head hook chain away from the second gear is meshed with the secondary gear.

[0016] A method for using a box-shaped large structural member lifting device with a flipping function comprises the following steps: S1: First, the lifting lug is connected to the lifting hook of the lifting device. The lifting slider is located in the middle of the T-shaped support arm. The lifting device is started to transfer the T-shaped support arm to the top of the box-shaped component so that the bottom side of the chuck fits with the upper end of the box-shaped component. S2: Then start the clamping motor to drive the two driven bevel gears to rotate in the opposite direction through the active bevel gear. At this time, the two screws rotate in the opposite direction and drive the two chucks to slide in the opposite direction through the threaded slider. The two chucks clamp the box-shaped component in the opposite direction and fix it. Start the lifting device to lift the box-shaped component. S3: When the box-shaped component needs to be turned over for stacking, the driving motor is started to drive the first gear and the second gear to rotate through the driving shaft, the first gear drives the rotating seat to rotate through the chain, and the rotating seat drives the box-shaped component to rotate toward one side of the T-shaped support arm through the clamping plate module and the clamping head, and at the same time, the second gear drives the hook through the double-head hook chain to generate lateral pulling force on the box-shaped component; S4: During the rotation of the rotating seat, the center of gravity of the T-arm and the box-shaped component as a whole will shift, causing the T-arm to tilt. During the tilting of the T-arm, the metal hanging hammer will swing accordingly. The bottom end of the metal hanging hammer will contact the protective plate to form a circuit for the travel motor. The travel motor rotates through the worm gear to drive the travel gear, thereby causing the hanging slider to slide on the linear rack, automatically adjusting the position of the hanging slider and the center of gravity of the T-arm and the box-shaped component as a whole, so that the bottom end of the T-arm tends to be vertical, and then the bottom end of the box-shaped component tends to be horizontal; S5: When the box-type component is hoisted to a suitable stacking position, the clamping motor is started to drive the two clamps away from each other through the active bevel gear, the driven bevel gear and the screw rod, and the hook can be removed.

[0017] The present invention has at least the following beneficial effects: The present invention can fix the box-type component by driving the clamping head through the clamping plate module, and the driving motor can drive the rotating seat to rotate through the chain, and the rotating seat can drive the box-type component to rotate, so that the box-type component can be flipped 90 degrees left and right. During the rotation of the box-type component, the hanging slider connected to the hook can slide left and right to balance the gravity of the T-shaped support arm and the box-type component, so that the center of gravity of the T-shaped support arm and the box-type component is always directly below the hook, which can reduce the shaking amplitude of the lifting rope, thereby improving the installation accuracy and stacking efficiency of the box-type component.

[0018] The driving motor drives the first gear and the second gear to rotate through the driving shaft. The first gear rotates at the bottom end of the suspension mechanism through the chain drive rotating seat, providing a basic rotational force to the splint module. Then the second gear generates a certain displacement through the meshing transmission double-headed hook chain. The double-headed hook chain generates a pulling force on the bottom side of the box-type component through the hook. The cooperation between the double-headed hook chain and the splint module can reduce the load of the driving motor and thereby improve the flipping efficiency.

[0019] During the rotation of the rotating seat of the present invention, the center of gravity of the T-shaped arm and the box-shaped component as a whole will shift to cause the T-shaped arm to tilt slightly. During the tilting of the T-shaped arm, the metal pendant will swing accordingly. The contact between the bottom end of the metal pendant and the protective plate will form a circuit path for the travel motor. The travel motor will work to cause the hanging slider to slide left and right on the linear rack. The movement of the hanging slider is controlled by changing the current direction of the travel motor, which not only simplifies the control logic, but also improves the timeliness of the reaction of the hanging slider.

[0020] The lifting ear of the present invention provides a connection point, so that the hook of the crane or other lifting equipment can firmly grasp the lifting slider, and provide a reference point for the subsequent flipping of the box-type component and the shifting of the center of gravity. The roller can ensure that the lifting slider moves along the path defined by the slide groove, preventing the traveling gear from deviating from the predetermined track. The rotating setting of the roller can also reduce the friction force. Compared with the lifting slider sliding directly in the slide groove, the rolling friction coefficient of the roller is much smaller than the sliding friction coefficient, thereby extending the service life of the lifting device.

[0021] During the operation of the driving motor of the present invention, the stroke of the double-headed hook chain is much greater than the stroke of the chain. By configuring a suitable gear ratio, the double-headed hook chain can assist the flipping of the box-type component. In order to prevent the double-headed hook chain from tearing off, a buffer can be added to one end of the hook. At the same time, the growth of the other end of the double-headed hook chain can fall off under the action of its own gravity, and there is no need for manual unhooking, thereby improving the convenience of lifting the box-type component. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 A schematic diagram of the three-dimensional structure provided by the present invention; Figure 2 A sectional elevation view of a T-shaped support arm provided by the present invention; Figure 3 The schematic diagram of the walking motor circuit provided by the present invention; Figure 4 An exploded schematic diagram of a rotating seat and a clamping plate module provided by the present invention; Figure 5 A schematic diagram of the structure of the clamping motor and the lead screw provided by the present invention; Figure 6 A schematic diagram of the drive motor, chain and double-head hook chain structure provided by the present invention; Figure 7 A schematic diagram of the structure of the hanging slider provided by the present invention; Figure 8 A schematic diagram of the structure of a metal hanging hammer and a rotating seat provided by the present invention; Fig. 9 This is a schematic diagram of the flip structure of the box-type component provided by the present invention.

[0023] In the figure, 1, T-shaped support arm; 2, suspension mechanism; 3, rotating seat; 31, tooth groove; 32, fixing plate; 33, dust cover; 4, clamping plate module; 41, machine position groove; 42, screw groove; 43, clamping motor; 44, active bevel gear; 45, driven bevel gear; 46, screw; 5, chuck; 51, threaded slider; 6, box-type component; 61, hanging groove; 7, driving motor; 71, driving shaft; 72, first gear; 73, second gear; 8, chain; 9, double-head hook chain; 91, hook; 10, hanging slider; 101, travel motor; 102, worm; 103, travel gear; 104, lifting ear; 105, roller; 11, slide groove; 12, linear rack; 13, hinged ring; 14, metal hanging hammer; 15, protective plate; 16, electrode block; 17, reinforcing rib; 18, auxiliary gear. DETAILED DESCRIPTION

[0024] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0025] like Figure 1-Figure 9 As shown, the box-shaped large structural member lifting device with a flipping function provided in this embodiment comprises a T-shaped support arm 1, a suspension mechanism 2 is fixedly installed at the bottom end of the T-shaped support arm 1, a rotating seat 3 is rotatably arranged inside the suspension mechanism 2, a clamping plate module 4 is fixedly installed at the bottom end of the rotating seat 3 by bolts, two symmetrically distributed clamps 5 are slidably arranged on the bottom side of the clamping plate module 4, a box-shaped member 6 is fixedly arranged on the bottom side of the clamping head 5, and the clamping plate module 4 is used to drive the two clamping heads 5 to slide in opposite directions to clamp the upper end of the box-shaped member 6; A driving motor 7 is fixedly installed on one side of the T-shaped support arm 1, and a driving shaft 71 is fixedly installed on the output end of the driving motor 7. The driving shaft 71 passes through the T-shaped support arm 1 and extends to the other side of the T-shaped support arm 1. A first gear 72 is fixedly installed on the end of the driving shaft 71 away from the driving motor 7, and a chain 8 is meshed on the outer side of the first gear 72. A tooth groove 31 is fixedly provided on the side of the rotating seat 3 corresponding to the first gear 72, and the inner side of the end of the chain 8 away from the first gear 72 is meshed with the tooth groove 31; a second gear 73 is fixedly installed on the middle part of the driving shaft 71, and a double-headed hook chain 9 is meshed on the second gear 73. The double-headed hook chain 9 extends to both sides of the box-shaped component 6, and hooks 91 are fixedly provided on both ends of the double-headed hook chain 9. The double-headed hook chain 9 is hooked with the bottom side of the box-shaped component 6 through the hook 91. A hanging slider 10 is horizontally slidably provided on the upper end of the T-shaped support arm 1, and the sliding direction of the hanging slider 10 is opposite to the rotation direction of the rotating seat 3; Specifically, the driving motor 7 drives the first gear 72 and the second gear 73 to rotate through the driving shaft 71, and the first gear 72 rotates at the bottom end of the suspension mechanism 2 through the chain drive rotating seat 3, providing a basic rotational force to the clamping plate module 4, and then the second gear 73 generates a certain displacement through the meshing transmission double-head hook chain 9, and the double-head hook chain 9 generates a pulling force on the bottom side of the box-shaped component 6 through the hook 91. The double-head hook chain 9 cooperates with the clamping plate module 4 to reduce the load of the driving motor 7, thereby improving the flipping efficiency; Among them, the clamp module 4 is fixed on the bottom end of the rotating seat 3 by bolts, and the clamp 5 is driven by the clamp module 4 to fix the box-type component 6. The driving motor 7 drives the rotating seat 3 to rotate through the chain 8, and the rotating seat 3 drives the box-type component 6 to rotate, so that the box-type component 6 can be flipped 90 degrees left and right. During the rotation of the box-type component 6, the hanging slider 10 connected to the hook can slide left and right to balance the gravity of the T-shaped support arm 1 and the box-type component 6, so that the center of gravity of the T-shaped support arm 1 and the box-type component 6 is always directly below the hook, which can reduce the shaking amplitude of the lifting rope, thereby improving the installation accuracy and stacking efficiency of the box-type component 6.

[0026] In order to make the sliding direction of the hanging slider 10 opposite to the rotation direction of the rotating seat 3: like Figure 2-Figure 9 As shown, a slide groove 11 is provided on the T-shaped support arm 1, a linear rack 12 is fixedly arranged inside the slide groove 11, a travel motor 101 is fixedly installed inside the suspension slide block 10, a worm 102 is fixedly installed on the output end of the travel motor 101, a travel gear 103 is meshedly arranged on the bottom side of the worm 102, the bottom side of the travel gear 103 is meshed with the linear rack 12, the suspension slide block 10 is slidably arranged on the linear rack 12 through the travel gear 103, the travel motor 101 drives the travel gear 103 to rotate through the worm 102, and the travel gear 103 is meshed with the linear rack 12 during the rotation process, thereby making the suspension slide block 10 slide on the linear rack 12; At the same time, if Figure 2 , Figure 3 and Fig. 9 As shown, a hinge ring 13 is fixedly installed on the inner side of the suspension mechanism 2, a metal pendant 14 is rotatably installed on the hinge ring 13, the metal pendant 14 is rotatably installed above the hinge ring 13, the upper end of the metal pendant 14 is connected in series to the power circuit of the travel motor 101 through a wire, and protective plates 15 are fixedly installed on both sides of the metal pendant 14, and an electrode block 16 is fixedly installed on the inner side of the protective plate 15 corresponding to the metal pendant 14, and the two ends of the electrode block 16 are respectively electrically connected to the positive and negative poles of the power supply of the travel motor 101 through wires; During the rotation of the rotating seat 3, the center of gravity of the T-shaped support arm 1 and the box-shaped component 6 as a whole will shift, causing the T-shaped support arm 1 to tilt slightly. During the tilting of the T-shaped support arm 1, the metal hanging weight 14 will swing accordingly. The bottom end of the metal hanging weight 14 will contact the protective plate 15 to form a circuit of the travel motor 101. The travel motor 101 will work to make the hanging slider 10 slide left and right on the linear rack 12. Specifically, Figure 3 and Fig. 9 As shown, when the box-type component 6 flips clockwise, the left side of the T-shaped support arm 1 tilts downward under the action of gravity, the metal pendant 14 contacts the electrode block 16 on the left, and the travel motor 101 outputs in the positive direction to drive the hanging slider 10 to slide to the left. Conversely, when the box-type component 6 flips counterclockwise, the travel motor 101 outputs in the reverse direction to drive the hanging slider 10 to slide to the right, so that the hanging slider 10 is always directly above the box-type component 6. The movement of the hanging slider 10 is controlled by changing the current direction of the travel motor 101, which not only simplifies the control logic, but also improves the timeliness of the reaction of the hanging slider.

[0027] Further, such as Figure 7 and Fig. 9 As shown, a lifting ear 104 is fixedly installed on the upper end of the lifting slider 10, and the lifting ear 104 is used to hook with the hook of the lifting equipment. Rollers 105 are rotatably arranged on both sides of the lifting slider 10, and the rollers 105 are rotatably arranged inside the slide groove 11. The lifting ear 104 provides a connection point, so that the hook of a crane or other lifting equipment can firmly grasp the lifting slider 10, and provides a reference point for the subsequent flipping of the box-type component 6 and the displacement of the center of gravity. The rollers 105 can ensure that the lifting slider 10 moves along the path defined by the slide groove 11, and prevent the traveling gear 103 from deviating from the predetermined track. The rotation setting of the rollers 105 can also reduce friction. Compared with the lifting slider 10 directly sliding in the slide groove 11, the rolling friction coefficient of the rollers 105 is much smaller than the sliding friction coefficient, thereby extending the service life of the lifting device.

[0028] Furthermore, if Figure 4-Figure 6As shown, a machine position slot 41 is provided on the clamping plate module 4, and the rotating seat 3 is fixedly installed above the machine position slot 41 by bolts. Screw grooves 42 are provided on both sides of the clamping plate module 4 corresponding to the machine position slot 41, and a clamping motor 43 is fixedly installed inside the machine position slot 41, and an active bevel gear 44 is fixedly installed on the output end of the clamping motor 43; driven bevel gears 45 are meshedly connected on both sides of the active bevel gear 44, and a screw rod 46 is fixedly connected to the end of the driven bevel gear 45 away from the active bevel gear 44, and the screw rod 46 passes through the machine position slot 41 and the screw rod slot 42 and extends to the inner side wall of the screw rod slot 42. The two screw rods 46 are arranged inside the clamping plate module 4 through the machine position slot 41 to rotate in opposite directions, and a threaded slider 51 is fixedly arranged on the upper end of the chuck 5, and the threaded slider 51 extends to the inside of the screw rod slot 42, and the internal thread of the threaded slider 51 is meshed with the thread of the screw rod 46, and the chuck 5 is slidably arranged on the bottom side of the clamping plate module 4 through the threaded slider 51; Among them, the clamping motor 43 is the power source. During the operation of the device, the clamping motor 43 can provide torque. The active bevel gear 44 fixedly installed at its output end is mainly used to change the transmission direction and speed of power. The driven bevel gear 45 and the active bevel gear 44 drive the screw rod 46 to rotate. Since the two driven bevel gears 45 are arranged on both sides of the active bevel gear 44, the two screw rods 46 rotate in opposite directions, and the threaded slider 51 can move in the opposite direction. By controlling the rotation angle of the screw rod 46, the position of the chuck 5 can be accurately controlled, thereby realizing the precise control of the position of the box-type component 6 and realizing the grasping operation of the box-type component 6. At the same time, if Figure 6 As shown, a fixing plate 32 is fixedly connected to the bottom side of the rotating seat 3, and the fixing plate 32 is fixedly installed on the clamping plate module 4 by bolts. A dust cover 33 is fixedly arranged on the fixing plate 32, and the dust cover 33 corresponds to the clamping motor 43, ensuring that the connection between the rotating seat 3 and the clamping plate module 4 is firm and reliable and can withstand the torque when the rotating seat 3 rotates. The dust cover 33 fixedly arranged on the fixing plate 32 mainly functions to dissipate heat and prevent dust, impurities, etc. from entering the clamping motor 43, which is conducive to reducing maintenance costs and ensuring that the motor can work stably and efficiently.

[0029] In order to solve the problem that one end of the double-ended hook chain 9 is separated from the box-shaped member 6: like Figure 6 and Fig. 9 As shown, the two ends of the bottom side of the box-shaped member 6 are provided with hanging grooves 61, the hanging grooves 61 correspond to the hooks 91, the diameter of the second gear 73 is greater than the diameter of the first gear 72, and during the rotation of the rotating seat 3, the hook 91 away from the box-shaped member 6 is separated from the hanging groove 61, and the two sides of the T-shaped support arm 1 are fixedly installed with reinforcing ribs 17, and the reinforcing ribs 17 are rotatably provided with sub-gears 18, and the side of the double-head hook chain 9 away from the second gear 73 is meshed with the sub-gear 18; Among them, the diameter of the second gear 73 is larger than the diameter of the first gear 72, so the torque of the second gear 73 is larger, and the stroke of the edge of the second gear 73 is longer. Therefore, during the operation of the driving motor 7, the stroke of the double-headed hook chain 9 is much larger than the stroke of the chain 8. By configuring a suitable gear ratio, the double-headed hook chain 9 can assist the flipping of the box-type component 6. In order to prevent the double-headed hook chain 9 from tearing off one end of the hook 91, a buffer can be added. At the same time, the growth of the other end of the double-headed hook chain 9 can fall off under the action of its own gravity, and there is no need for manual unhooking, thereby improving the convenience of lifting the box-type component.

[0030] like Figure 1-Figure 9 As shown, the method for using the box-shaped large structural member lifting device with a flipping function provided in this embodiment includes the following steps: S1: First, the lifting lug 104 is connected to the lifting hook of the lifting device. The lifting slider 10 is located in the middle of the T-shaped support arm 1. The lifting device is started to transfer the T-shaped support arm 1 to the top of the box-shaped member 6, so that the bottom side of the clamp 5 is in contact with the upper end of the box-shaped member 6; S2: Then start the clamping motor 43 to drive the two driven bevel gears 45 to rotate in the opposite direction through the active bevel gear 44. At this time, the two screw rods 46 rotate in the opposite direction and drive the two chucks 5 to slide in the opposite direction through the threaded slider 51. The two chucks 5 clamp the box-shaped component 6 in the opposite direction and fix it. Start the lifting device to lift the box-shaped component 6. S3: When the box-shaped component 6 needs to be turned over for stacking, the driving motor 7 is started to drive the first gear 72 and the second gear 73 to rotate through the driving shaft 71, the first gear 72 drives the rotating seat 3 to rotate through the chain 8, and the rotating seat 3 drives the box-shaped component 6 to rotate toward one side of the T-shaped support arm 1 through the clamping plate module 4 and the clamp 5, and at the same time, the second gear 73 drives the hook 91 through the double-head hook chain 9 to generate lateral pulling force on the box-shaped component 6; S4: During the rotation of the rotating seat 3, the center of gravity of the T-arm 1 and the box-shaped component 6 as a whole will shift, causing the T-arm 1 to tilt. During the tilting of the T-arm 1, the metal hanging weight 14 will swing accordingly. The bottom end of the metal hanging weight 14 will contact the protective plate 15, which will form a circuit of the travel motor 101. The travel motor 101 drives the travel gear 103 to rotate through the worm 102, thereby causing the hanging slider 10 to slide on the linear rack 12, automatically adjusting the position of the hanging slider 10 and the center of gravity of the T-arm 1 and the box-shaped component 6 as a whole, so that the bottom end of the T-arm 1 tends to be vertical, and then the bottom end of the box-shaped component 6 tends to be horizontal; S5: When the box-shaped component 6 is hoisted to a suitable stacking position, the clamping motor 43 is started to drive the two clamps 5 to move away from each other through the active bevel gear 44, the driven bevel gear 45 and the screw rod 46, and the hook 91 is removed.

[0031] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0032] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0033] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A box-shaped large structural member lifting device with a turning function, comprising a T-shaped support arm (1), characterized in that: A suspension mechanism (2) is fixedly mounted on the bottom end of the T-shaped support arm (1); a rotating seat (3) is rotatably arranged inside the suspension mechanism (2); a clamping plate module (4) is fixedly mounted on the bottom end of the rotating seat (3) via bolts; two symmetrically distributed clamping heads (5) are slidably arranged on the bottom side of the clamping plate module (4); a box-shaped component (6) is fixedly arranged on the bottom side of the clamping head (5); A driving motor (7) is fixedly mounted on one side of the T-shaped support arm (1), a driving shaft (71) is fixedly mounted on the output end of the driving motor (7), the driving shaft (71) passes through the T-shaped support arm (1) and extends to the other side of the T-shaped support arm (1), a first gear (72) is fixedly mounted on one end of the driving shaft (71) away from the driving motor (7), a chain (8) is meshedly arranged on the outer side of the first gear (72), a tooth groove (31) is fixedly arranged on one side of the rotating seat (3) corresponding to the first gear (72), and the inner side of an end of the chain (8) away from the first gear (72) is meshed with the tooth groove (31); A second gear (73) is fixedly mounted at the middle of the driving shaft (71), a double-headed hook chain (9) is meshedly arranged on the second gear (73), the double-headed hook chain (9) extends to both sides of the box-shaped component (6), hooks (91) are fixedly arranged at both ends of the double-headed hook chain (9), the double-headed hook chain (9) is hooked to the bottom side of the box-shaped component (6) via the hooks (91), and a hanging slider (10) is horizontally slidably arranged at the upper end of the T-shaped support arm (1), the sliding direction of the hanging slider (10) being opposite to the rotation direction of the rotating seat (3).

2. A box-shaped large structural member lifting device with a flipping function according to claim 1, characterized in that: The T-shaped support arm (1) is provided with a slide groove (11), a linear rack (12) is fixedly arranged inside the slide groove (11), a travel motor (101) is fixedly installed inside the hanging slider (10), a worm (102) is fixedly installed at the output end of the travel motor (101), a travel gear (103) is meshedly arranged on the bottom side of the worm (102), the bottom side of the travel gear (103) is meshed with the linear rack (12), and the hanging slider (10) is slidably arranged on the linear rack (12) through the travel gear (103).

3. A box-shaped large structural member lifting device with a flipping function according to claim 2, characterized in that: A hinge ring (13) is fixedly installed on the inner side of the suspension mechanism (2), and a metal pendant (14) is rotatably installed on the hinge ring (13). The metal pendant (14) is rotatably installed above the hinge ring (13), and the upper end of the metal pendant (14) is connected in series to the power supply circuit of the travel motor (101) through a wire. Protective plates (15) are fixedly installed on both sides of the metal pendant (14), and an electrode block (16) is fixedly installed on the inner side of the protective plate (15) corresponding to the metal pendant (14), and the two ends of the electrode block (16) are respectively electrically connected to the positive and negative poles of the power supply of the travel motor (101) through wires.

4. A box-shaped large structural member lifting device with a flipping function according to claim 2, characterized in that: A lifting lug (104) is fixedly mounted on the upper end of the lifting slider (10), and the lifting lug (104) is used to be hooked with a lifting hook of a lifting device. Rollers (105) are rotatably arranged on both sides of the lifting slider (10), and the rollers (105) are rotatably arranged inside the slide groove (11).

5. The box-shaped large structural member lifting device with a flipping function according to claim 1 is characterized in that: The clamping plate module (4) is provided with a machine position slot (41), the rotating seat (3) is fixedly mounted on the machine position slot (41) by means of bolts, the clamping plate module (4) is provided with screw rod slots (42) on both sides corresponding to the machine position slot (41), a clamping motor (43) is fixedly mounted inside the machine position slot (41), and an active bevel gear (44) is fixedly mounted on the output end of the clamping motor (43); The two sides of the active bevel gear (44) are meshedly connected with driven bevel gears (45); one end of the driven bevel gear (45) away from the active bevel gear (44) is fixedly connected with a screw rod (46); the screw rod (46) penetrates the machine position groove (41) and the screw rod groove (42) and extends to the inner side wall of the screw rod groove (42); the two screw rods (46) are arranged inside the clamping plate module (4) through the machine position groove (41) to rotate in opposite directions.

6. A box-shaped large structural member lifting device with a flipping function according to claim 5, characterized in that: A threaded slider (51) is fixedly provided at the upper end of the chuck (5), the threaded slider (51) extending into the interior of the screw rod groove (42), the internal thread of the threaded slider (51) meshing with the thread of the screw rod (46), and the chuck (5) is slidably arranged on the bottom side of the clamping plate module (4) via the threaded slider (51).

7. A box-shaped large structural member lifting device with a flipping function according to claim 6, characterized in that: A fixing plate (32) is fixedly connected to the bottom side of the rotating seat (3), and the fixing plate (32) is fixedly mounted on the clamping plate module (4) by means of bolts. A dust cover (33) is fixedly arranged on the fixing plate (32), and the dust cover (33) corresponds to the clamping motor (43).

8. The box-shaped large structural member lifting device with a flipping function according to claim 1, characterized in that: The two ends of the bottom side of the box-shaped component (6) are provided with hanging grooves (61), the hanging grooves (61) correspond to the hanging hooks (91), the diameter of the second gear (73) is larger than the diameter of the first gear (72), and during the rotation of the rotating seat (3), the hanging hook (91) away from the box-shaped component (6) is disengaged from the hanging groove (61).

9. The box-shaped large structural member lifting device with a flipping function according to claim 1, characterized in that: Reinforcing ribs (17) are fixedly mounted on both sides of the T-shaped support arm (1), a secondary gear (18) is rotatably mounted on the reinforcing rib (17), and a side of the double-head hook chain (9) away from the second gear (73) is meshed with the secondary gear (18).

10. A method for using a box-shaped large structural member lifting device with a flipping function, using the box-shaped large structural member lifting device with a flipping function as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1: First, the lifting lug (104) is connected to the lifting hook of the lifting device. The lifting slider (10) is located in the middle of the T-shaped support arm (1). The lifting device is started to transfer the T-shaped support arm (1) to the top of the box-shaped component (6), so that the bottom side of the clamp (5) is in contact with the upper end of the box-shaped component (6); S2: Then the clamping motor (43) is started to drive the two driven bevel gears (45) to rotate in the opposite direction through the driving bevel gear (44), and at this time, the two screw rods (46) rotate in the opposite direction to drive the two clamps (5) to slide in the opposite direction through the threaded slider (51), and the two clamps (5) clamp the box-shaped component (6) in the opposite direction, and the lifting device is started to lift the box-shaped component (6); S3: When the box-shaped component (6) needs to be turned over for stacking, the driving motor (7) is started to drive the first gear (72) and the second gear (73) to rotate through the driving shaft (71), the first gear (72) drives the rotating seat (3) to rotate through the chain (8), the rotating seat (3) drives the box-shaped component (6) to rotate toward one side of the T-shaped support arm (1) through the clamping plate module (4) and the clamping head (5), and at the same time, the second gear (73) drives the hook (91) through the double-head hook chain (9) to generate lateral pulling force on the box-shaped component (6); S4: During the rotation of the rotating seat (3), the center of gravity of the T-shaped support arm (1) and the box-shaped component (6) as a whole will shift, causing the T-shaped support arm (1) to tilt. During the tilting of the T-shaped support arm (1), the metal hanging weight (14) will swing accordingly. The bottom end of the metal hanging weight (14) will contact the protective plate (15), causing the circuit of the travel motor (101) to form a path. The travel motor (101) drives the travel gear (103) to rotate through the worm gear (102), thereby causing the hanging slider (10) to slide on the linear rack (12), automatically adjusting the position of the hanging slider (10) and the center of gravity of the T-shaped support arm (1) and the box-shaped component (6) as a whole, so that the bottom end of the T-shaped support arm (1) tends to be in a vertical state, thereby causing the bottom end of the box-shaped component (6) to tend to be in a horizontal state; S5: When the box-shaped component (6) is hoisted to a suitable stacking position, the clamping motor (43) is started to drive the two clamps (5) to move away from each other through the driving bevel gear (44), the driven bevel gear (45) and the screw rod (46), and the hook (91) is removed.

Citation Information

Patent Citations

  • A hoisting device and method for adjusting and positioning the aerial posture of steel box arch ribs.

    CN107338733B