Sound-absorbing cotton producing and processing device
By designing a sound-absorbing cotton production and processing device, and using the coordination of the guide cylinder and conveying roller to make holes and glue composite, the problem of poor sound absorption effect of traditional sound-absorbing cotton is solved, and more efficient noise closure and sound silencing effects are achieved.
Patent Information
- Application Number
- CN202510174886.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process, traditional sound-absorbing cotton is compressed and combined by glue covering, resulting in poor sound absorption effect and inability to effectively block noise.
A sound-absorbing cotton production and processing device is designed. Through the cooperation of the first guide cylinder, the first conveying roller, the second guide cylinder and the second conveying roller, the hole is formed and superimposed and composited by glue to form a multi-layer sound-absorbing cotton to improve the sound-absorbing effect.
Through the composite of the hole-making and glue of the multi-layer sound-absorbing cotton, the sound-absorbing effect of the sound-absorbing cotton is significantly improved, and the noise is enclosed and sound-absorbing ability is enhanced.
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Figure CN119636098A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sound-absorbing cotton production, and in particular to a sound-absorbing cotton production and processing device. Background Art
[0002] Sound-absorbing cotton is a material used to absorb sound energy, reduce sound reflection and echo, thereby improving indoor noise, echo and reverberation problems.
[0003] The reason why sound-absorbing cotton can absorb sound is that there are a large number of tiny pores inside the sound-absorbing cotton. When sound waves encounter the pores, they will continue to reflect and refract, causing the sound waves to continue to propagate in the pores and rub against the pore walls. The sound energy is gradually converted into heat energy, thereby weakening and eventually absorbing the sound waves, reducing the reflection and echo of the sound.
[0004] However, in the production process of traditional sound-absorbing cotton, glue is often used to cover the sound-absorbing cotton in all directions and press and compound it so that multiple layers of sound-absorbing cotton form a whole. The sound-absorbing effect is improved by making the sound-absorbing cotton have a certain thickness, so that the sound waves are transmitted to the thicker sound-absorbing cotton to block and silence the noise. However, there is still a problem that the sound absorption effect is poor and the noise cannot be sealed in the sound-absorbing cotton.
[0005] To this end, the present invention proposes a sound-absorbing cotton production and processing device to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a sound-absorbing cotton production and processing device to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a sound-absorbing cotton production and processing device, comprising a frame, and also comprising a shaping component, a composite component and an adjusting component, wherein the shaping component comprises a first fixed shaft and a second fixed shaft fixed in the frame, the outer wall of the first fixed shaft is rotatably connected to a first guide cylinder, the outer wall of the second fixed shaft is rotatably connected to a second guide cylinder, the composite component comprises a group of fixed rods fixed in the frame, the outer wall of the fixed rod is sleeved with a composite part, the outer wall of the composite part is circumferentially and axially provided with a plurality of bosses, a sliding hole penetrating the boss is provided inside the composite part, each of the sliding holes is slidably connected to a dotted rubber part; a storage chamber and a compression chamber coaxially arranged with each sliding hole are provided in the composite part, a movable part is sealingly and slidably connected in the compression chamber, the movable part is located at one end of the compression chamber and is fixedly connected to a flow guide part, and the adjusting component comprises a first adjusting roller and a second adjusting roller rotatably connected in the frame.
[0008] Preferably, the frame is also rotatably connected with a first conveying roller and a second conveying roller, the first conveying roller cooperates with the first guide cylinder, the second conveying roller cooperates with the second guide cylinder, the first fixed shaft is provided with a plurality of first guide holes evenly distributed along its axial direction, each of the first guide holes is provided with a first elastic member, the first guide hole is also slidably connected with a first molded member and a second molded member, one end of the first elastic member close to the first conveying roller is connected to the first molded member, and the other end of the first elastic member is connected to the second molded member, the outer wall of the first guide cylinder is provided with a plurality of evenly distributed first limiting holes in the circumferential and axial directions, each of the first limiting holes is adapted to the corresponding first molded member and the second molded member, and the fixing rods are a group of two and are arranged in a mirror image distribution.
[0009] Preferably, each of the second fixed shafts is provided with a plurality of second guide holes evenly distributed along its axial direction, each of the second guide holes is provided with a second elastic member, and a third molded member and a fourth molded member are also slidably connected in the second guide hole, one end of the second elastic member close to the second molded member is connected to the third molded member, and the other end of the second elastic member is connected to the fourth molded member, and the outer wall of the second guide cylinder is provided with a plurality of second limiting holes evenly distributed in the circumferential and axial directions, each of the second limiting holes is adapted to the corresponding third molded member and fourth molded member, and a guide member is fixedly connected to the outer wall of each of the fixed rods.
[0010] Preferably, the outer wall of the guide member in the compression chamber is sleeved with a third elastic member, one end of the third elastic member is connected to the bottom wall in the compression chamber, the other end of the third elastic member is connected to one end of the movable member located in the compression chamber, the movable member and the guide member are commonly sealed and slidably connected with a guide rod, a limiting groove is provided in the movable member, a limiting ring is provided in the limiting groove, the outer wall of the limiting ring is slidably connected to the inner wall of the limiting groove, the inner wall of the limiting ring is fixedly connected to the outer wall of one end of the guide rod displacement limiting groove, and the outer wall of each guide member is provided with a plurality of pressing heads for making the guide rod slide in the movable member.
[0011] Preferably, a fourth elastic member is sleeved on the outer wall of the guide rod in the limiting groove, one end of the fourth elastic member is connected to the inner bottom wall of the limiting groove, and the other end of the fourth elastic member is connected to an end of the limiting ring close to the guide member, a guide ring is provided on the outer wall of one end of the guide rod located at the guide member, and a guide hole is provided on the outer wall of the guide member. When the fourth elastic member is compressed to the maximum limit position by the limiting ring, the guide ring provided by the guide member is connected to the compression chamber through the guide hole, and a plurality of holes connected to the guide ring are provided at one end of the guide rod located at the guide member, and the guide ring is connected to the inner cavity of the guide member through the holes.
[0012] Preferably, the end of the guide member away from the movable member is fixedly connected to the dispensing member, a through hole is provided in the dispensing member, the through hole is connected to the inner cavity of the guide member, the end of the guide member close to the dispensing member is fixedly connected to a connecting rod, the connecting rod passes through the through hole of the dispensing member, and the outer diameter of the connecting rod is smaller than the inner diameter of the through hole of the dispensing member, a guide groove is provided on the outer wall of the end of the connecting rod away from the guide rod, a sealing ring is fixedly connected to the through hole of the dispensing member, and when the guide ring is connected to the inner cavity of the guide member through the hole, the through hole is connected to the guide ring through the gap between the guide groove and the sealing ring.
[0013] Preferably, a sealing ring is sealingly and slidingly connected in the storage chamber, the inner wall of the sealing ring is sealingly and slidingly connected to the outer wall of the dispensing part, the outer wall of the dispensing part in the storage chamber is sleeved with a fifth elastic part, one end of the fifth elastic part is connected to the end of the sealing ring away from the movable part, the other end of the fifth elastic part is connected to the bottom wall of the storage chamber, and a retaining ring is provided in the storage chamber to prevent the sealing ring from entering the compression chamber.
[0014] Preferably, the central axes of the first guide cylinder, the second guide cylinder, the first conveying roller and the second conveying roller are coplanar and parallel to each other, the central axes of the two composite parts are coplanar and parallel to each other, the plane formed by the central axes of the first guide cylinder, the second guide cylinder, the first conveying roller and the second conveying roller and the plane formed by the central axes of the two composite parts are parallel to each other, the first guide cylinder and the centerline axis of the composite part are parallel, a conveying hole that connects multiple compression chambers is opened in the composite part, and a glue storage box is provided on the outer wall of the frame.
[0015] Preferably, a connecting piece is provided at one end of the composite part close to the glue storage box, the connecting piece is sealingly and rotatably connected to the composite part, the conveying hole is connected to the inner cavity of the glue storage box through the connecting piece and a pipeline, and a one-way valve is provided in the pipeline between the glue storage box and the connecting piece, and the one-way valve is used to prevent the glue in the connecting piece from flowing back into the glue storage box through the pipeline.
[0016] Preferably, the outer wall of the frame is respectively provided with motors for driving the first guide cylinder, the second guide cylinder, the first adjusting roller, the second adjusting roller and the composite member to rotate.
[0017] The beneficial effects of the present invention are: 1. The present invention cooperates with each other through the first guide cylinder and the first conveying roller, cooperates with each other through the first guide cylinder and the second guide cylinder, and cooperates with each other through the second guide cylinder and the second conveying roller, so that holes are simultaneously made for multiple groups of sound-absorbing cottons through multiple first molded parts, second molded parts, third molded parts and fourth molded parts, and the sound-absorbing cottons after hole making are stacked by glue to improve the sound absorption effect of the sound-absorbing cottons.
[0018] 2. According to the present invention, when the movable part moves to the position farthest from the fixed rod, the pressing head enters the movable part and presses the guide rod, and at the same time, the glue dispensing part extends the farthest distance from the boss, and one end of the glue dispensing part extending from the boss penetrates the sound-absorbing cotton pressed by the first conveying roller and the first guide cylinder, and the high-pressure glue in the glue dispensing part further flows into the through hole through the guide groove opened by the connecting rod. Since the guide groove is connected to the through hole, the end of the connecting rod extending from the glue dispensing part contacts and presses the surface of the sound-absorbing cotton pressed by the first guide cylinder and the second guide cylinder, and the glue flows out through the through hole opened by the glue dispensing part and the gap between the connecting rod, so as to realize point-to-point and quantitative glue spraying around the pressed recessed cavity, and at the same time complete the pressing of the multi-layer sound-absorbing cotton, ensure the uniform adhesion of the multi-layer sound-absorbing cotton, and at the same time form a closed chamber between the recessed cavity of the multi-layer sound-absorbing cotton, and absorb sound through a plurality of closed chambers, thereby enhancing the sound absorption and silencing effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a top view of the overall structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the structure of the first guide cylinder of the present invention.
[0022] Figure 4 It is a schematic diagram of the first limiting hole structure of the present invention.
[0023] Figure 5 It is a schematic cross-sectional view of the first fixed shaft and the second fixed shaft in the first guide hole of the present invention.
[0024] Figure 6 It is a schematic diagram of the boss structure of the present invention.
[0025] Figure 7 It is a schematic cross-sectional view of the composite part of the present invention at the sliding hole.
[0026] Figure 8 For the present invention Figure 7 A partial enlarged schematic diagram.
[0027] Fig. 9 For the present invention Figure 7 A partial enlarged schematic diagram at point B.
[0028] Fig.10 For the present invention Figure 7 A partial enlarged schematic diagram at point C.
[0029] Fig.11 For the present invention Figure 7 A partial enlarged schematic diagram at point D.
[0030] Fig.12 It is a schematic diagram of the explosion of the dispensing part of the present invention.
[0031] Fig.13 It is a schematic diagram of the installation of the composite part of the present invention.
[0032] Fig.14 This is a schematic diagram of the structure of the multi-layer sound-absorbing cotton after the shaping component forms holes.
[0033] Fig.15 It is a schematic diagram of the cross-sectional structure of the multi-layer sound-absorbing cotton of the present invention after being compounded by the composite components at the hole-making part.
[0034] The accompanying drawings are marked as follows: 1. Frame; 101. Glue storage box; 102. Connector; 2. Modeling component; 21. First fixed axis; 211. First guide hole; 212. First elastic member; 213. First molding member; 214. Second molding member; 22. Second fixed axis; 221. Second guide hole; 222. Second elastic member; 223. Third molding member; 224. Fourth molding member; 23. First guide cylinder; 231. First limiting hole; 24. Second guide cylinder; 241. Second limiting hole; 25. First conveying roller; 26. Second conveying roller; 3. Composite component; 31. Fixed rod; 311. Guide member; 312. Pressing head; 32. Composite member; 321. Sliding hole; 322. Storage chamber; 323. Compression chamber; 324. Delivery hole; 33. Boss; 34. Dispensing member; 341. Through hole; 342. Blocking ring; 35. Movable member; 351. Guide member; 3511. Guide hole; 352. Third elastic member; 353. Guide rod; 3531. Guide ring; 3532. Hole; 354. Limiting groove; 355. Limiting ring; 356. Fourth elastic member; 357. Connecting rod; 3571. Guide groove; 36. Sealing ring; 37. Fifth elastic member; 4. Adjustment assembly; 41. First adjustment roller; 42. Second adjustment roller. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1 In the actual production process, it is found that although the existing sound-absorbing cotton has many small holes inside, these small holes can effectively allow sound to penetrate. However, in the later use process, it is found that in order to achieve a better sound absorption effect, more layers of sound-absorbing cotton need to be stacked, resulting in an increase in production costs. This embodiment is specially invented to solve the above problem.
[0037] See also Figures 1 to 15 A sound-absorbing cotton production and processing device according to an embodiment of the present invention comprises a frame 1, a shaping component 2, a composite component 3 and an adjustment component 4, wherein the shaping component 2 comprises a first fixed shaft 21 and a second fixed shaft 22 fixed in the frame 1, wherein the first fixed shaft 21 and the second fixed shaft 22 are both provided with heating wires, wherein the heating wires are used to heat the first molded part 213, the second molded part 214, the third molded part 223 and the fourth molded part 224, so that the first molded part 213, the second molded part 214, the third molded part 223 and the fourth molded part 224 are in a set temperature range when working, and the first The outer wall of the fixed shaft 21 is rotatably connected to the first guide cylinder 23, and the outer wall of the second fixed shaft 22 is rotatably connected to the second guide cylinder 24. The composite component 3 includes a group of fixed rods 31 fixed in the frame 1, and the outer wall of the fixed rod 31 is sleeved with a composite part 32. The outer wall of the composite part 32 is circumferentially and axially provided with multiple bosses 33. The composite part 32 is provided with a sliding hole 321 passing through the boss 33. Each sliding hole 321 is slidably connected to a dispensing part 34, wherein the dispensing part 34 is composed of a frustum and a cylinder. The adjustment component 4 includes a first adjusting roller 41 and a second adjusting roller 42 rotatably connected to the frame 1.
[0038] See also Figure 2 , Figure 3 and Fig.13 The frame 1 is also rotatably connected with a first conveying roller 25 and a second conveying roller 26. The first conveying roller 25 cooperates with the first guide cylinder 23, and the second conveying roller 26 cooperates with the second guide cylinder 24. Figure 5 The first fixed shaft 21 is provided with a plurality of first guide holes 211 evenly distributed along its axial direction, and a first elastic member 212 is provided in each first guide hole 211, wherein the first elastic member 212 is a spring, and a first molded member 213 and a second molded member 214 are also slidably connected in the first guide hole 211, wherein the first molded member 213 and the second molded member 214 are both composed of a hemisphere and a cylinder, and one end of the first elastic member 212 close to the first conveying roller 25 is connected to the first molded member 213, and the other end of the first elastic member 212 is connected to the second molded member 214, and a plurality of first limiting holes 231 evenly distributed in the circumferential and axial directions are provided on the outer wall of the first guide cylinder 23, and each first limiting hole 231 is adapted to the corresponding first molded member 213 and the second molded member 214; combined with Figure 1 and Fig.13, the fixing rods 31 are arranged in a group of two and are arranged in a mirror image; Figure 5 , each second fixed shaft 22 is provided with a plurality of second guide holes 221 evenly distributed along its axial direction, each second guide hole 221 is provided with a second elastic member 222, wherein the second elastic member 222 is a spring, and the second guide hole 221 is also slidably connected with a third molded member 223 and a fourth molded member 224, wherein the third molded member 223 and the fourth molded member 224 are both composed of a hemisphere and a cylinder, one end of the second elastic member 222 close to the second molded member 214 is connected to the third molded member 223, and the other end of the second elastic member 222 is connected to the fourth molded member 224, and the outer wall of the second guide cylinder 24 is provided with a plurality of second limiting holes 241 evenly distributed circumferentially and axially, and each second limiting hole 241 is adapted to the corresponding third molded member 223 and fourth molded member 224; combined Figure 7 and Figure 8 The outer wall of each fixing rod 31 is fixedly connected with a guide member 311, wherein the guide member 311 is composed of an undulating curved surface structure.
[0039] See also Figures 7 to 12The composite part 32 is provided with a storage chamber 322 and a compression chamber 323 coaxially arranged with each sliding hole 321. A movable part 35 is sealed and slidably connected in the compression chamber 323, wherein the movable part 35 is composed of a sphere and a cylinder, and one end of the movable part 35 located in the compression chamber 323 is fixedly connected with a flow guide part 351, and the outer wall of the flow guide part 351 in the compression chamber 323 is sleeved with a third elastic part 352, wherein the third elastic part 352 is a spring, one end of the third elastic part 352 is connected to the inner bottom wall of the compression chamber 323, and the other end of the third elastic part 352 is connected to one end of the movable part 35 located in the compression chamber 323, and a flow guide rod 35 is sealed and slidably connected in the movable part 35 and the flow guide part 351. 3. A limiting groove 354 is provided in the movable part 35, and a limiting ring 355 is provided in the limiting groove 354. The outer wall of the limiting ring 355 is slidably connected to the inner wall of the limiting groove 354, and the inner wall of the limiting ring 355 is fixedly connected to the outer wall of one end of the displacement limiting groove 354 of the guide rod 353. The outer wall of each guide member 311 is provided with a plurality of pressing heads 312 for making the guide rod 353 slide in the movable part 35, wherein the pressing head 312 is composed of a hemisphere, and the outer wall of the guide rod 353 in the limiting groove 354 is sleeved with a fourth elastic member 356, wherein the fourth elastic member 356 is a spring, one end of the fourth elastic member 356 is connected to the inner bottom wall of the limiting groove 354, and the other end of the fourth elastic member 356 is connected to the inner bottom wall of the limiting groove 354. The guide rod 353 is connected to one end of the guide member 351 close to the limiting ring 355, and a guide ring 3531 is provided on the outer wall of one end of the guide member 351. A guide hole 3511 is provided on the outer wall of the guide member 351. When the fourth elastic member 356 is compressed to the maximum limit position by the limiting ring 355, the guide ring 3531 provided by the guide member 351 is communicated with the compression chamber 323 through the guide hole 3511. The guide rod 353 is located at one end of the guide member 351 and is provided with a plurality of holes 3532 communicated with the guide ring 3531. The guide ring 3531 is communicated with the inner cavity of the guide member 351 through the holes 3532. The end of the guide member 351 away from the movable member 35 is fixedly connected to the dispensing member 34 A through hole 341 is provided in the dispensing member 34, and the through hole 341 is connected to the inner cavity of the guide member 351. A connecting rod 357 is fixedly connected to the end of the guide member 351 close to the dispensing member 34. The connecting rod 357 passes through the through hole 341 of the dispensing member 34, and the outer diameter of the connecting rod 357 is smaller than the inner diameter of the through hole 341 of the dispensing member 34. A guide groove 3571 is provided on the outer wall of the end of the connecting rod 357 away from the guide rod 353. A blocking ring 342 is fixedly connected to the through hole 341 of the dispensing member 34. When the guide ring 3531 is connected to the inner cavity of the guide member 351 through the hole 3532, the through hole 341 is connected to the guide ring 3531 through the gap between the guide groove 3571 and the blocking ring 342; Fig. 9 and Fig.10A sealing ring 36 is sealingly and slidably connected in the storage chamber 322, and the inner wall of the sealing ring 36 is sealingly and slidably connected to the outer wall of the dispensing part 34. The outer wall of the dispensing part 34 in the storage chamber 322 is sleeved with a fifth elastic part 37, wherein the fifth elastic part 37 is a spring, one end of the fifth elastic part 37 is connected to the end of the sealing ring 36 away from the movable part 35, and the other end of the fifth elastic part 37 is connected to the inner bottom wall of the storage chamber 322. A retaining ring is provided in the storage chamber 322 to prevent the sealing ring 36 from entering the compression chamber 323.
[0040] See also Fig.13 The central axes of the first guide cylinder 23, the second guide cylinder 24, the first conveying roller 25 and the second conveying roller 26 are coplanar and parallel to each other, the central axes of the two composite members 32 are coplanar and parallel to each other, the plane formed by the central axes of the first guide cylinder 23, the second guide cylinder 24, the first conveying roller 25 and the second conveying roller 26 and the plane formed by the central axes of the two composite members 32 are parallel to each other, and the center axes of the first guide cylinder 23 and the composite member 32 are parallel; Figure 7 and Fig. 9 The composite member 32 is provided with a delivery hole 324 that connects the plurality of compression chambers 323. Figure 2 A glue storage box 101 is provided on the outer wall of the frame 1, and a connecting piece 102 is provided on one end of the composite part 32 close to the glue storage box 101. The connecting piece 102 is sealed and rotatably connected to the composite part 32. The conveying hole 324 is connected to the inner cavity of the glue storage box 101 through the connecting piece 102 and the pipeline. A one-way valve is provided in the pipeline between the glue storage box 101 and the connecting piece 102. The one-way valve is used to prevent the glue in the connecting piece 102 from flowing back into the glue storage box 101 through the pipeline. The outer wall of the frame 1 is respectively provided with motors for driving the first guide cylinder 23, the second guide cylinder 24, the first adjusting roller 41, the second adjusting roller 42 and the composite part 32 to rotate.
[0041] When in use, the combed and laid sound-absorbing cotton is respectively conveyed to the first conveying roller 25 and the first guide cylinder 23. As the first guide cylinder 23 rotates counterclockwise continuously under the action of the motor, the first guide cylinder 23 rotates on the outer wall of the first fixed shaft 21. When the first molded part 213 and the second molded part 214 contact the inner wall of the first guide cylinder 23 through the rotation of the first guide cylinder 23, the first molded part 213 and the second molded part 214 squeeze the first elastic part 212 to store energy. When the first guide cylinder 23 continues to rotate until the first limiting hole 231 is opposite to the first molded part 213 and the second molded part 214 respectively, When the first elastic member 212 relaxes and releases energy, the first molded member 213 and the second molded member 214 extend out of the first limiting hole 231. When the first molded member 213 moves in the first guide hole 211, the sound-absorbing cotton between the first conveying roller 25 and the first guide cylinder 23 is squeezed to form holes. The first molded member 213 relaxes and enters the sound-absorbing cotton when the first elastic member 212 relaxes, and the first molded member 213 forms holes at the contact position with the sound-absorbing cotton. When the sound-absorbing cotton is conveyed between the first guide cylinder 23 and the first conveying roller 25, the sound-absorbing cotton is close to one side of the first guide cylinder 23, forming a plurality of evenly distributed recesses pressed by the first molded member 213.
[0042] Similarly, as the second guide cylinder 24 continuously rotates clockwise under the action of the motor, the second guide cylinder 24 rotates on the outer wall of the second fixed shaft 22. When the third molded part 223 and the fourth molded part 224 contact the inner wall of the second guide cylinder 24 through the rotation of the second guide cylinder 24, the third molded part 223 and the fourth molded part 224 squeeze the second elastic part 222 to store energy. When the second guide cylinder 24 continues to rotate until the second limiting hole 241 is respectively opposite to the third molded part 223 and the fourth molded part 224, the second elastic part 222 relaxes and releases energy, so that the third molded part 223 and the fourth molded part 224 are respectively opposite to each other. The molded part 223 and the fourth molded part 224 extend out of the second limiting hole 241. When the fourth molded part 224 moves in the second guide hole 221, it squeezes and forms holes in the sound-absorbing cotton between the second conveying roller 26 and the second guide cylinder 24. The fourth molded part 224 enters the sound-absorbing cotton under the relaxation action of the second elastic part 222, and forms holes at the contact position between the fourth molded part 224 and the sound-absorbing cotton. When the sound-absorbing cotton is conveyed between the second guide cylinder 24 and the second conveying roller 26, the sound-absorbing cotton is close to one side of the second guide cylinder 24, forming a plurality of evenly distributed recesses pressed by the fourth molded part 224.
[0043] Similarly, the second molding part 214 and the third molding part 223 jointly form holes on the upper and lower surfaces of the sound-absorbing cotton located between the first guide cylinder 23 and the second guide cylinder 24, so that when the sound-absorbing cotton is transported between the first guide cylinder 23 and the second guide cylinder 24, a side of the sound-absorbing cotton close to the first guide cylinder 23 forms a plurality of evenly distributed concave holes pressed by the second molding part 214. Similarly, a side of the sound-absorbing cotton close to the second guide cylinder 24 forms a plurality of evenly distributed concave holes pressed by the third molding part 223.
[0044] In summary, through the cooperation between the first guide cylinder 23 and the first conveying roller 25, the cooperation between the first guide cylinder 23 and the second guide cylinder 24, and the cooperation between the second guide cylinder 24 and the second conveying roller 26, multiple groups of sound-absorbing cottons are simultaneously grouted through multiple first moldings 213, second moldings 214, third moldings 223 and fourth moldings 224 to enhance the sound absorption effect of the sound-absorbing cottons, and the sound-absorbing cottons with grouted holes are stacked by glue to further enhance the sound absorption effect of the sound-absorbing cottons.
[0045] Embodiment 2 In actual use, it was found that although multiple recessed holes and multiple layers of sound-absorbing cotton with recessed holes were stacked, it was found that a lot of residual glue appeared in the recessed holes during the stacking and pressing process, resulting in too much glue occupying the recessed holes, resulting in low sound absorption and sound reduction efficiency of the stacked sound-absorbing cotton, and there was also a phenomenon of local loose adhesion between the sound-absorbing cotton layers. For this reason, further improvements were made on the basis of the above embodiments.
[0046] When used based on the above embodiment, the sound-absorbing cotton located between the first conveying roller 25 and the first guide cylinder 23, the first guide cylinder 23 and the second guide cylinder 24, and the second guide cylinder 24 and the second conveying roller 26 is synchronously conveyed to between the two composite parts 32 for compounding.
[0047] Specifically, the motor drives one of the composite parts 32 to rotate counterclockwise and the other composite part 32 to rotate clockwise to cooperate with each other, so that the sound-absorbing cotton is continuously transported away from the first guide cylinder 23 and the second guide cylinder 24. While the composite part 32 rotates, the multiple bosses 33 cooperate with each other to transport the multiple layers of sound-absorbing cotton located between the two composite parts 32.
[0048] Debugging is performed before use. When the composite parts 32 rotate in cooperation with each other, under the expansion action of the third elastic part 352, one end of the multiple movable parts 35 extending out of the compression chamber 323 contacts the outer wall of the guide part 311. When the third elastic part 352 expands, the movable parts 35 slide in the compression chamber 323. Since the fifth elastic part 37 is in a expanded state, the sealing ring 36 contacts the retaining ring in the storage chamber 322, and the storage chamber 322 and the compression chamber 323 are not connected. When the movable parts 35 gradually separate from the guide part 311 and continuously move toward the fixed rod 31 under the expansion action of the third elastic part 352, negative pressure is generated in the compression chamber 323, and the glue liquid in the glue storage box 101 enters the connecting part 102 through the pipeline and the one-way valve. The liquid enters the compression chamber 323 through the delivery hole 324. As the composite member 32 continues to rotate, multiple movable members 35 alternately contact the outer wall of the fixed rod 31 through the rotation of the composite member 32. When one of the movable members 35 rotates with the composite member 32 and moves to a position adjacent to the guide member 311, as the composite member 32 continues to rotate, the movable member 35 contacts the guide member 311. Under the rotation of the composite member 32, the movable member 35 adjacent to the guide member 311 gradually contacts the outer surface of the guide member 311. While the movable member 35 contacts the guide member 311, it continuously moves away from the fixed rod 31. While the movable member 35 slides on the outer wall of the guide member 311 and continuously moves away from the fixed rod 31, the movable member 35 slides in the compression chamber 323 and continuously squeezes the third elastic member 352.
[0049] When the movable part 35 moves in the compression chamber 323, it drives the guide part 351 to move synchronously. When the guide part 351 moves, it drives the dispensing part 34 to move in the sliding hole 321, and continuously extends the boss 33 to contact the sound-absorbing cotton to assist in the transportation of the sound-absorbing cotton. Similarly, under the relaxation effect of the fourth elastic part 356, the limit ring 355 is always in contact with the inner wall of the limit groove 354. At this time, the outer wall of the connecting rod 357 cooperates with the sealing ring 342, so that the glue cannot flow out through the guide groove 3571 and the through hole 341 opened by the dispensing part 34.
[0050] While the third elastic member 352 is compressed, since a one-way valve is provided in the pipeline between the glue storage box 101 and the connecting member 102, the glue liquid in the compression chamber 323 is continuously squeezed as the movable member 35 moves downward. While the glue liquid in the compression chamber 323 is squeezed by the movable member 35, as the pressure of the glue liquid in the compression chamber 323 increases, as the movable member 35 moves downward, the glue liquid is pressurized and continuously squeezes the sealing ring 36. The sealing ring 36 moves downward under the action of the high-pressure glue liquid and continuously squeezes the fifth elastic member 37. While the fifth elastic member 37 is compressed, the high-pressure glue liquid in the compression chamber 323 enters the storage chamber 322 for pressure storage.
[0051] When the movable part 35 moves to the farthest position from the fixed rod 31, the pressing head 312 enters the movable part 35 and presses the guide rod 353. At the same time, the dispensing part 34 extends the farthest from the boss 33. At the same time, one end of the dispensing part 34 extending from the boss 33 passes through the sound-absorbing cotton pressed by the first conveying roller 25 and the first guide cylinder 23, and contacts the surface of the sound-absorbing cotton pressed by the first guide cylinder 23 and the second guide cylinder 24. At the same time, due to the pressure on the guide rod 353, the guide rod 353 is in the movable part 35. The guide rod 353 moves in the inner cavity, and the limiting ring 355 moves in the limiting groove 354. The limiting ring 355 squeezes the fourth elastic member 356 while moving. The guide rod 353 moves so that the guide ring 3531 is connected with the guide hole 3511. At this time, the high-pressure glue in the compression chamber 323 and the storage chamber 322 enters the inner cavity of the guide member 351 through the multiple holes 3532. At the same time, the fifth elastic member 37 expands and squeezes the sealing ring 36, thereby squeezing the storage chamber 322 and the compression chamber 323. At the same time, the high-pressure glue in the inner cavity of the guide member 351 enters the through hole 341 opened in the dispensing member 34, and the high-pressure glue in the dispensing member 34 further flows into the through hole 341 through the guide groove 3571 opened by the connecting rod 357. When the guide groove 3571 is connected to the through hole 341, one end of the connecting rod 357 extending out of the dispensing member 34 contacts and presses the surface of the sound-absorbing cotton pressed by the first guide cylinder 23 and the second guide cylinder 24, and the glue passes through the through hole 341 opened in the dispensing member 34. The glue flows out from the gap between the hole 341 and the connecting rod 357 and is injected into the pressing part of the connecting rod 357, so that when the glue dispensing part 34 gradually separates from the surface of the sound-absorbing cotton pressed by the first guide cylinder 23 and the second guide cylinder 24, the glue remains in the recess pressed by the connecting rod 357 to prevent the glue from overflowing and filling the recess. At the same time, the multiple layers of sound-absorbing cotton are extruded and compounded by multiple bosses 33, and the glue is sprayed at fixed points around the pressed recess, completing the precise pressing of the multiple layers of sound-absorbing cotton, thereby ensuring that the multiple layers of sound-absorbing cotton are evenly adhered and effectively compounded.
[0052] In summary, the two relatively arranged composite members 32 continuously rotate in coordination, and the third elastic member 352 is expanded, so that the movable member 35 slides in the compression chamber 323 and contacts the fixed rod 31. At the same time, the movable member 35 sucks the compression chamber 323 to generate negative pressure in the compression chamber 323, so that the glue liquid in the glue storage box 101 enters the connecting member 102 through the pipeline and the one-way valve, and the glue liquid in the connecting member 102 enters the compression chamber 323 through the delivery hole 324, and the glue liquid in the compression chamber 323 is replenished, thereby ensuring that there is a continuous quantitative replenishment of glue when the multi-layer sound-absorbing cotton is composited; Under the action of continuous rotation, one of the movable parts 35 rotates with the composite part 32 and moves to a position adjacent to the guide part 311. As the composite part 32 continues to rotate, the movable part 35 contacts the guide part 311. The movable part 35 slides on the outer wall of the guide part 311 and continuously moves away from the fixed rod 31. At the same time, the movable part 35 slides in the compression chamber 323 and continuously squeezes the third elastic part 352. When the glue liquid in the compression chamber 323 is squeezed by the movable part 35, as the pressure of the glue liquid in the compression chamber 323 increases, as the movable part 35 moves downward, the glue liquid is pressurized and continuously squeezes the sealing ring 36. The sealing ring 36 is pressed by the high-pressure glue. The fifth elastic member 37 is moved downward under the action of the liquid and continuously squeezes the fifth elastic member 37. When the fifth elastic member 37 is compressed, the high-pressure glue liquid in the compression chamber 323 enters the storage chamber 322 for pressure storage, thereby ensuring that the pressure is sufficient each time the glue is dispensed; when the movable member 35 moves to the farthest position from the fixed rod 31, the pressing head 312 enters the movable member 35 and presses the guide rod 353. At the same time, the glue dispensing member 34 extends the farthest distance from the boss 33. At the same time, one end of the glue dispensing member 34 extending from the boss 33 passes through the sound-absorbing cotton pressed by the first conveying roller 25 and the first guide cylinder 23. The high-pressure glue liquid in the glue dispensing member 34 passes through the opening of the connecting rod 357. The guide groove 3571 further flows into the through hole 341. Because, when the guide groove 3571 is connected with the through hole 341, one end of the connecting rod 357 extending out of the glue dispensing part 34 contacts and presses the surface of the sound-absorbing cotton pressed by the first guide cylinder 23 and the second guide cylinder 24, and the glue flows out through the through hole 341 opened by the glue dispensing part 34 and the gap between the connecting rod 357, so that the multi-layer sound-absorbing cotton is pressed while the fixed-point and quantitative glue spraying is performed around the pressed concave cavity, ensuring that the multi-layer sound-absorbing cotton is evenly adhered, and at the same time, a closed chamber is formed between the concave cavity of the multi-layer sound-absorbing cotton, and sound absorption is performed through multiple closed chambers, thereby enhancing the sound absorption and silencing effects.
[0053] Embodiment 3 Based on the above embodiments, it is found that although the two adjacent sound-absorbing cottons are bonded together by compounding multiple layers of sound-absorbing cotton, so that the chamber formed by the two recesses of the sound-absorbing cotton can effectively absorb and silence sound, there is still a problem of misalignment of the recesses due to the elastic deformation of the sound-absorbing cotton during transportation.
[0054] When used on the basis of the above embodiment, the sound-absorbing cotton between the first guide cylinder 23 and the first conveying roller 25 is conveyed to the composite component 3 for compounding through the first adjusting roller 41. At the same time, the sound-absorbing cotton between the second guide cylinder 24 and the second conveying roller 26 is conveyed to the composite component 3 for compounding through the second adjusting roller 42. When the multi-layer sound-absorbing cotton after compounding by the composite component 3 has misaligned concave holes, it is only necessary to change the speed of the driving motor of the first adjusting roller 41 and the second adjusting roller 42 to make fine adjustments to the conveying speed of the sound-absorbing cotton between the first guide cylinder 23 and the first conveying roller 25 or the sound-absorbing cotton between the second guide cylinder 24 and the second conveying roller 26, thereby ensuring that the multi-layer sound-absorbing cotton does not cause misalignment of the concave holes when compounding.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sound-absorbing cotton production and processing device, comprising a frame (1), characterized in that: Also includes: A shaping component (2), the shaping component (2) comprising a first fixed shaft (21) and a second fixed shaft (22) fixed in the frame (1), the outer wall of the first fixed shaft (21) being rotatably connected to a first guide cylinder (23), and the outer wall of the second fixed shaft (22) being rotatably connected to a second guide cylinder (24); A composite component (3), the composite component (3) comprising a group of fixed rods (31) fixed in a frame (1), the outer wall of the fixed rod (31) being sleeved with a composite component (32), the outer wall of the composite component (32) being provided with a plurality of bosses (33) in the circumferential direction and the axial direction, the composite component (32) being provided with a sliding hole (321) penetrating the boss (33), each of the sliding holes (321) being slidably connected to a dispensing glue component (34); the composite component (32) being provided with a storage chamber (322) and a compression chamber (323) coaxially arranged with each sliding hole (321), the compression chamber (323) being sealed and slidably connected with a movable component (35), and one end of the movable component (35) located in the compression chamber (323) being fixedly connected to a flow guide component (351); An adjustment component (4), the adjustment component (4) comprising a first adjustment roller (41) and a second adjustment roller (42) rotatably connected to the frame (1).
2. A sound-absorbing cotton production and processing device according to claim 1, characterized in that: The frame (1) is also rotatably connected to a first conveying roller (25) and a second conveying roller (26); the first conveying roller (25) cooperates with the first guide cylinder (23); the second conveying roller (26) cooperates with the second guide cylinder (24); a plurality of first guide holes (211) evenly distributed along the axial direction are provided in the first fixed shaft (21); each of the first guide holes (211) is provided with a first elastic member (212); the first guide hole (211) is also slidably connected to a first molding member (213) and a second molding member (212); The first guide cylinder (23) is provided with a plurality of first limiting holes (231) evenly distributed in the circumferential and axial directions on the outer wall of the first guide cylinder (23), each of the first limiting holes (231) is matched with the corresponding first forming part (213) and the second forming part (214), and the fixing rods (31) are arranged in a group of two and are arranged in a mirror-image distribution.
3. A sound-absorbing cotton production and processing device according to claim 2, characterized in that: Each second fixed shaft (22) is provided with a plurality of second guide holes (221) uniformly distributed along its axial direction, each second guide hole (221) is provided with a second elastic member (222), and a third molded member (223) and a fourth molded member (224) are also slidably connected in the second guide hole (221), one end of the second elastic member (222) close to the second molded member (214) is connected to the third molded member (223), and the other end of the second elastic member (222) is connected to the fourth molded member (224), and the outer wall of the second guide cylinder (24) is provided with a plurality of second limiting holes (241) uniformly distributed in the circumferential and axial directions, and each second limiting hole (241) is adapted to the corresponding third molded member (223) and fourth molded member (224), and the outer wall of each fixed rod (31) is fixedly connected to a guide member (311).
4. The sound-absorbing cotton production and processing device according to claim 3 is characterized in that: A third elastic member (352) is sleeved on the outer wall of the flow guide member (351) in the compression chamber (323); one end of the third elastic member (352) is connected to the inner bottom wall of the compression chamber (323); the other end of the third elastic member (352) is connected to one end of the movable member (35) located in the compression chamber (323); a flow guide rod (353) is sealed and slidably connected between the movable member (35) and the flow guide member (351); a movable member (35) is provided with a A limiting groove (354) is provided in which a limiting ring (355) is disposed; an outer wall of the limiting ring (355) is slidably connected to an inner wall of the limiting groove (354); an inner wall of the limiting ring (355) is fixedly connected to an outer wall of one end of the displacement limiting groove (354) of the guide rod (353); and a plurality of pressing heads (312) are disposed on the outer wall of each guide member (311) for causing the guide rod (353) to slide in the movable member (35).
5. The sound-absorbing cotton production and processing device according to claim 4 is characterized in that: A fourth elastic member (356) is sleeved on the outer wall of the flow guide rod (353) in the limiting groove (354); one end of the fourth elastic member (356) is connected to the inner bottom wall of the limiting groove (354); the other end of the fourth elastic member (356) is connected to an end of the limiting ring (355) close to the flow guide member (351); a flow guide ring (3531) is provided on the outer wall of one end of the flow guide rod (353) located at the flow guide member (351); and a flow guide hole (3531) is provided on the outer wall of the flow guide member (351). 11), when the fourth elastic member (356) is compressed to the maximum limit position by the limiting ring (355), the guide ring (3531) provided in the guide member (351) is communicated with the compression chamber (323) through the guide hole (3511), and the guide rod (353) is located at one end of the guide member (351) and is provided with a plurality of holes (3532) communicated with the guide ring (3531), and the guide ring (3531) is communicated with the inner cavity of the guide member (351) through the holes (3532).
6. The sound-absorbing cotton production and processing device according to claim 5 is characterized in that: One end of the flow guide member (351) away from the movable member (35) is fixedly connected to the dispensing member (34); a through hole (341) is provided in the dispensing member (34); the through hole (341) is communicated with the inner cavity of the flow guide member (351); one end of the flow guide member (351) close to the dispensing member (34) is fixedly connected to a connecting rod (357); the connecting rod (357) passes through the through hole (341) of the dispensing member (34); and the outer diameter of the connecting rod (357) is smaller than that of the dispensing member (34). The inner diameter of the through hole (341) is 1.5 mm, a guide groove (3571) is formed on the outer wall of one end of the connecting rod (357) away from the guide rod (353), a sealing ring (342) is fixedly connected to the through hole (341) of the dispensing member (34), and when the guide ring (3531) is connected to the inner cavity of the guide member (351) through the hole (3532), the through hole (341) is connected to the guide ring (3531) through the gap between the guide groove (3571) and the sealing ring (342).
7. A sound-absorbing cotton production and processing device according to claim 6, characterized in that: A sealing ring (36) is sealingly and slidably connected inside the storage chamber (322); the inner wall of the sealing ring (36) is sealingly and slidably connected to the outer wall of the dispensing member (34); the outer wall of the dispensing member (34) inside the storage chamber (322) is sleeved with a fifth elastic member (37); one end of the fifth elastic member (37) is connected to an end of the sealing ring (36) away from the movable member (35); the other end of the fifth elastic member (37) is connected to the inner bottom wall of the storage chamber (322); and a ring is provided inside the storage chamber (322) for preventing the sealing ring (36) from entering the compression chamber (323).
8. The sound-absorbing cotton production and processing device according to claim 6 is characterized in that: The central axes of the first guide cylinder (23), the second guide cylinder (24), the first conveying roller (25) and the second conveying roller (26) are coplanar and parallel to each other; the central axes of the two composite parts (32) are coplanar and parallel to each other; the plane formed by the central axes of the first guide cylinder (23), the second guide cylinder (24), the first conveying roller (25) and the second conveying roller (26) and the plane formed by the central axes of the two composite parts (32) are parallel to each other; the center axes of the first guide cylinder (23) and the composite part (32) are parallel; a conveying hole (324) for connecting a plurality of compression chambers (323) is provided in the composite part (32); and a glue storage box (101) is provided on the outer wall of the frame (1).
9. The sound-absorbing cotton production and processing device according to claim 8 is characterized in that: A connecting piece (102) is provided at one end of the composite component (32) close to the glue storage box (101); the connecting piece (102) is sealingly and rotatably connected to the composite component (32); the delivery hole (324) is connected to the inner cavity of the glue storage box (101) through the connecting piece (102) and a pipeline; a one-way valve is provided in the pipeline between the glue storage box (101) and the connecting piece (102); the one-way valve is used to prevent glue in the connecting piece (102) from flowing back into the glue storage box (101) through the pipeline.
10. The sound-absorbing cotton production and processing device according to claim 3 is characterized in that: The outer wall of the frame (1) is respectively provided with motors for driving the first guide cylinder (23), the second guide cylinder (24), the first adjustment roller (41), the second adjustment roller (42) and the composite part (32) to rotate.
Citation Information
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