Transformer magnetic core assembling machine

By integrating vacuum pipes and filter boxes in the magnetic core assembly machine, dust and debris problems during assembly are solved, equipment life is extended and cleaning results are improved, and product quality is ensured.

CN222126270UActive Publication Date: 2024-12-06HENAN NALAN ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202420874195.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-06
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing magnetic core assembly machines are dust and debris caused by friction during the assembly of the transformer, which affects the life of the equipment and product quality.

Method used

A transformer core assembly machine is designed, including a vacuum tube, a filter box and an adjustment structure, which can effectively absorb and filter dust and debris during the assembly process, and support the fan through the support plate and legs to provide stable suction.

Benefits of technology

Effectively reduce dust and debris adhere to the surface or enter the interior of the equipment, extend the life of the equipment, and improve the cleaning effect and ensure product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of transformer production, and particularly relates to a transformer magnetic core assembling machine which comprises an assembling machine body. A supporting plate is fixedly connected to the side wall of the assembling machine body. A fan is fixedly connected to the top end of the supporting plate; the input end of the fan is fixedly connected with a dust suction pipe; the end part of the dust suction pipe is fixedly connected with a flow guide plate; a filter box is arranged in the middle of the dust suction pipe; the side wall of the filter box is in sliding connection with a filter plate; the bottom end of the assembling machine body is fixedly connected with a plurality of sets of supporting legs. Through the arrangement of the structure of the dust suction pipe, operation is easy and convenient, chippings and dust generated in the transformer assembling process can be sucked, and therefore the situation that the dust and the chippings possibly adhere to the surface of equipment or enter the equipment can be reduced, abrasion and damage to the equipment are reduced, and the service life of the equipment is prolonged; meanwhile, a filtering effect can be achieved in the absorption process.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformer production, in particular to a transformer magnetic core assembly machine. Background Art

[0002] With the development of society, transformers are often needed in the electronics industry. A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. It is mainly composed of a primary coil, a secondary coil and an iron core (magnetic core).

[0003] In the process of transformer production and processing, a core assembly machine is often required. A core assembly machine is a device used to assemble and fix magnetic cores. It is widely used in the production process of electronic components such as transformers and inductors. Its main function is to assemble bulk magnetic cores according to a certain rule and sequence, and fix them together in a certain way to form a complete core assembly.

[0004] In the prior art, it has been found through long-term use observation that in the process of assembling a transformer, the various components of the existing magnetic core assembly machine need to cooperate and rub against each other. This friction will cause tiny particles on the surface of the material to fall off, forming dust and debris. The dust and debris may adhere to the surface of the equipment or enter the inside of the equipment, causing wear and damage to the equipment and shortening the service life of the equipment. In addition, the dust and debris may adhere to the surface of the magnetic core or enter the inside of the magnetic core, affecting the quality and performance of the product and even causing the product to be unqualified. For this reason, the utility model provides a transformer magnetic core assembly machine. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a transformer core assembly machine, comprising an assembly machine body; a support plate is fixedly connected to the side wall of the assembly machine body; a fan is fixedly connected to the top of the support plate; a dust suction pipe is fixedly connected to the input end of the fan; a guide plate is fixedly connected to the end of the dust suction pipe; a filter box is arranged in the middle of the dust suction pipe; a filter plate is slidably connected to the side wall of the filter box; and a plurality of groups of legs are fixedly connected to the bottom end of the assembly machine body.

[0007] Preferably, a first support rod is fixedly connected to the top end of the support plate; a second support rod is slidably connected to the inner side of the first support rod; a plurality of adjustment holes are provided on the side wall of the first support rod; the adjustment holes are also provided on the side wall of the second support rod; a bracket is fixedly connected to the side wall of the first support rod; a sliding hole is provided on the side wall of the bracket; a sliding rod is slidably connected to the inner side of the sliding hole; a spring assembly is sleeved and connected to the middle part of the sliding rod; a pin is fixedly connected to the end of the spring assembly; and a clamping plate is fixedly connected to the top end of the second support rod.

[0008] Preferably, a collection box is provided on the side wall of the assembly machine body; a plurality of groups of damping rods are fixedly connected to the inner side of the collection box; a buffer spring is sleeved and connected to the middle part of the damping rod; and a buffer plate is fixedly connected to the end of the buffer spring.

[0009] Preferably, a slot is symmetrically fixedly connected to the side wall of the assembly machine body; an insert block is symmetrically fixedly connected to the side wall of the collection box; and the insert block is connected to the slot by a sliding connection.

[0010] Preferably, the side walls of the filter box are symmetrically provided with mounting grooves; the side walls of the filter plate are symmetrically fixed with mounting blocks; and the mounting blocks are connected to the mounting grooves by sliding connection.

[0011] Preferably, a mounting plate is fixedly connected to the side wall of the filter plate; a handle is fixedly connected to the side wall of the mounting plate; and a sealing strip is symmetrically fixedly connected to the side wall of the handle.

[0012] Preferably, a rubber pad is provided at the bottom end of the supporting leg; the rubber pad is connected to the supporting leg by adhesive connection.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The transformer core assembly machine described in the utility model has a dust suction pipe structure, which is not only simple and convenient to operate, but also can absorb the debris and dust generated in the transformer assembly process, thereby reducing the possibility of dust and debris adhering to the surface of the equipment or entering the inside of the equipment, reducing wear and damage to the equipment, and extending the service life of the equipment. At the same time, it can play a filtering role in the absorption process.

[0015] 2. The transformer core assembly machine described in the utility model has a pin structure, and this design can adjust the height of the dust suction pipe according to actual conditions, so that the dust suction pipe can absorb more finely and improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model will be further described below in conjunction with the accompanying drawings.

[0017] Figure 1It is a stereogram in the utility model;

[0018] Figure 2 It is a structural schematic diagram of the collection box in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the rubber pad in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the filter plate in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the buffer plate in the utility model.

[0022] In the figure: 1. Assembly machine body; 10. Support plate; 11. Fan; 12. Dust suction pipe; 13. Guide plate; 14. Filter box; 15. Filter plate; 16. Leg; 2. First support rod; 21. Second support rod; 22. Adjustment hole; 23. Bracket; 24. Sliding hole; 25. Sliding rod; 26. Spring assembly; 27. Latch; 28. Card; 3. Collection box; 31. Damping rod; 32. Buffer spring; 33. Buffer plate; 4. Slot; 41. Insert block; 5. Mounting slot; 51. Mounting block; 6. Mounting plate; 61. Handle; 62. Sealing strip; 7. Rubber pad. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figures 1 to 4As shown, a transformer core assembly machine described in an embodiment of the utility model comprises an assembly machine body 1; a support plate 10 is fixedly connected to the side wall of the assembly machine body 1; a fan 11 is fixedly connected to the top of the support plate 10; a dust suction pipe 12 is fixedly connected to the input end of the fan 11; a guide plate 13 is fixedly connected to the end of the dust suction pipe 12; a filter box 14 is arranged in the middle of the dust suction pipe 12; a filter plate 15 is slidably connected to the side wall of the filter box 14; a plurality of groups of legs 16 are fixedly connected to the bottom end of the assembly machine body 1; when working, the assembly machine body 1 can be supported by the legs 16, the support plate 10 can be connected to the assembly machine body 1, and the fan 11 can be supported by the support plate 10 The machine 11 can generate suction through the operation of the fan 11, and can absorb the debris and dust generated in the process of assembling the transformer through the dust suction pipe 12. The guide plate 13 can expand the absorption range. While absorbing, the filter box 14 can support the filter plate 15, and the filter plate 15 can play a filtering role. This design is not only simple and convenient to operate, but also can absorb the debris and dust generated in the process of assembling the transformer, thereby reducing the possibility of dust and debris adhering to the surface of the equipment or entering the inside of the equipment, reducing the wear and damage to the equipment, and extending the service life of the equipment. At the same time, it can play a filtering role in the absorption process.

[0025] like Figures 1 to 3As shown, the top of the support plate 10 is fixedly connected to a first support rod 2; the inner side of the first support rod 2 is slidably connected to a second support rod 21; the side wall of the first support rod 2 is provided with a plurality of adjustment holes 22; the adjustment holes 22 are also provided on the side wall of the second support rod 21; the side wall of the first support rod 2 is fixedly connected to a bracket 23; the side wall of the bracket 23 is provided with a sliding hole 24; the inner side of the sliding hole 24 is slidably connected to a sliding rod 25; the middle part of the sliding rod 25 is sleeved and connected to a spring assembly 26; the end of the spring assembly 26 is fixedly connected to a latch 27; the top of the second support rod 21 is fixedly connected to a clamping plate 28; when working, the second support rod 21 can be supported by the first support rod 2, the clamping plate 28 can be supported by the second support rod 21, and the dust suction pipe 12 can be supported by the clamping plate 28. When the staff needs to adjust When adjusting the height of the dust suction pipe 12, the staff pulls the sliding rod 25 to slide in the sliding hole 24, thereby driving the spring assembly 26 to be compressed. The spring assembly 26 is compressed, thereby driving the pin 27 to be pulled out of the adjusting hole 22. Then the staff pulls the second support rod 21 to slide in the first support rod 2, thereby driving the clamping plate 28 to move. When it moves to a suitable height, the staff selects a suitable adjusting hole 22, and then releases the sliding rod 25. By utilizing the reset function of the spring assembly 26, the pin 27 can be driven to be inserted into the adjusting hole 22 to fix the adjusted height. The bracket 23 can play a supporting role. Through this design, the height of the dust suction pipe 12 can be adjusted according to the actual situation, so that the dust suction pipe 12 can absorb more finely and improve the cleaning effect.

[0026] like Figure 1 , Figure 2 and Figure 5 As shown, a collection box 3 is provided on the side wall of the assembly machine body 1; a plurality of damping rods 31 are fixedly connected to the inner side of the collection box 3; a buffer spring 32 is sleeved and connected to the middle part of the damping rod 31; a buffer plate 33 is fixedly connected to the end of the buffer spring 32; during operation, when the assembly machine body 1 completes processing of the workpiece, the workpiece can be collected through the collection box 3, and the buffer spring 32 cooperates with the damping rod 31 to drive the buffer plate 33 to play a buffering role. This design can play a collecting role, thereby reducing the phenomenon of damage caused by the workpiece falling from a height.

[0027] like Figure 2As shown, the side wall of the assembly machine body 1 is symmetrically fixed with a slot 4; the side wall of the collection box 3 is symmetrically fixed with an insert block 41; the insert block 41 is connected to the slot 4 in a sliding manner; during operation, the staff takes the insert block 41 out of the slot 4, so that the collection box 3 can be disassembled, and the staff inserts the insert block 41 into the slot 4, so that the collection box 3 can be installed. This design makes it easy for the staff to install and disassemble the collection box 3, thereby making it easy for the staff to carry the collected workpieces.

[0028] like Figure 4 As shown, the side walls of the filter box 14 are symmetrically provided with mounting grooves 5; the side walls of the filter plate 15 are symmetrically fixed with mounting blocks 51; the mounting blocks 51 are connected to the mounting grooves 5 in a sliding manner; during operation, the staff inserts the mounting blocks 51 into the mounting grooves 5, thereby installing the filter plate 15, and the staff takes the mounting blocks 51 out of the mounting grooves 5, thereby disassembling the filter plate 15. This design makes it easy for the staff to install and disassemble the filter plate 15, thereby making it easy for the staff to clean the dust and impurities filtered by the filter plate 15.

[0029] like Figure 3 to Figure 4 As shown, the side wall of the filter plate 15 is fixedly connected to a mounting plate 6; the side wall of the mounting plate 6 is fixedly connected to a handle 61; the side wall of the handle 61 is symmetrically fixedly connected to a sealing strip 62; during operation, the mounting plate 6 can support the handle 61, and the handle 61 is convenient for the staff to take the filter plate 15, and the sealing strip 62 can improve the sealing performance. This design makes it convenient for the staff to take the filter plate 15, and can improve the sealing performance, thereby reducing dust and impurities from floating into the air.

[0030] like Figure 3 As shown, a rubber pad 7 is provided at the bottom end of the support leg 16; the rubber pad 7 is connected to the support leg 16 by bonding; during operation, the friction force can be increased by the rubber pad 7. This design can increase the friction force, thereby improving the stability of the equipment during operation.

[0031] During operation, the assembly machine body 1 can be supported by the support legs 16, the assembly machine body 1 can be connected to the support plate 10, the fan 11 can be supported by the support plate 10, the fan 11 can be operated to generate suction, the dust suction pipe 12 can absorb the debris and dust generated in the process of assembling the transformer, the guide plate 13 can expand the absorption range, and while absorbing, the filter box 14 can support the filter plate 15, and the filter plate 15 can play a filtering role, the first support rod 2 can support the second support rod 21, the second support rod 21 can support the card plate 28, and the card plate 28 can support the dust suction pipe 12. When the staff needs to adjust the height of the dust suction pipe 12, the staff pulls the slide bar 25 to slide in the slide hole 24, so as to drive the spring assembly 26 to be compressed, and the spring assembly 26 is compressed, so as to drive the pin 27 to be pulled out of the adjustment hole 22, and then the staff pulls the second support rod 21 to slide in the first support rod 2, so as to drive the card plate 28 to move, and when it moves to a suitable height, the dust suction pipe 12 can be supported by the support rod 25. After the adjustment, the staff selects a suitable adjustment hole 22, and then releases the slide bar 25. By utilizing the reset function of the spring assembly 26, the latch 27 can be driven to be inserted into the adjustment hole 22 to fix the adjusted height. The bracket 23 can play a supporting role. When the assembly machine body 1 completes the processing of the workpiece, the workpiece can be collected by the collection box 3. The buffer spring 32 cooperates with the damping rod 31 to drive the buffer plate 33 to play a buffering role. The staff removes the plug block 41 from the slot 4, so that the collection box 3 can be disassembled. The staff inserts the plug block 41 into the slot 4, so that the collection box 3 can be installed. The staff inserts the mounting block 51 into the mounting groove 5, so that the filter plate 15 can be installed. The staff removes the mounting block 51 from the mounting groove 5, so that the filter plate 15 can be disassembled. The mounting plate 6 can support the handle 61, which makes it easy for the staff to take the filter plate 15. The sealing strip 62 can improve the sealing performance, and the rubber pad 7 can increase the friction.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A transformer core assembly machine, comprising an assembly machine body (1); characterized in that: The side wall of the assembly machine body (1) is fixedly connected to a support plate (10); the top of the support plate (10) is fixedly connected to a fan (11); the input end of the fan (11) is fixedly connected to a dust suction pipe (12); the end of the dust suction pipe (12) is fixedly connected to a guide plate (13); a filter box (14) is provided in the middle of the dust suction pipe (12); the side wall of the filter box (14) is slidably connected to a filter plate (15); and the bottom end of the assembly machine body (1) is fixedly connected to a plurality of groups of legs (16).

2. A transformer core assembly machine according to claim 1, characterized in that: A first support rod (2) is fixedly connected to the top end of the support plate (10); a second support rod (21) is slidably connected to the inner side of the first support rod (2); a plurality of adjustment holes (22) are provided on the side wall of the first support rod (2); the adjustment holes (22) are also provided on the side wall of the second support rod (21); a bracket (23) is fixedly connected to the side wall of the first support rod (2); a sliding hole (24) is provided on the side wall of the bracket (23); a sliding rod (25) is slidably connected to the inner side of the sliding hole (24); a spring assembly (26) is sleeved and connected to the middle part of the sliding rod (25); a latch (27) is fixedly connected to the end of the spring assembly (26); and a clamping plate (28) is fixedly connected to the top end of the second support rod (21).

3. The transformer core assembly machine according to claim 1, characterized in that: A collection box (3) is provided on the side wall of the assembly machine body (1); a plurality of groups of damping rods (31) are fixedly connected to the inner side of the collection box (3); a buffer spring (32) is sleeved and connected to the middle of the damping rod (31); and a buffer plate (33) is fixedly connected to the end of the buffer spring (32).

4. A transformer core assembly machine according to claim 3, characterized in that: A slot (4) is symmetrically fixedly connected to the side wall of the assembly machine body (1); an insert block (41) is symmetrically fixedly connected to the side wall of the collection box (3); and the insert block (41) is connected to the slot (4) in a sliding manner.

5. The transformer core assembly machine according to claim 1, characterized in that: The side wall of the filter box (14) is symmetrically provided with mounting grooves (5); the side wall of the filter plate (15) is symmetrically fixed with mounting blocks (51); the mounting blocks (51) are connected to the mounting grooves (5) in a sliding manner.

6. The transformer core assembly machine according to claim 1, characterized in that: The side wall of the filter plate (15) is fixedly connected to a mounting plate (6); the side wall of the mounting plate (6) is fixedly connected to a handle (61); and the side wall of the handle (61) is symmetrically fixedly connected to a sealing strip (62).

7. The transformer core assembly machine according to claim 1, characterized in that: A rubber pad (7) is provided at the bottom end of the supporting leg (16); the rubber pad (7) and the supporting leg (16) are connected by bonding.