Flame path wall structure of carbon roasting furnace

By setting up a support cover plate and insulation layer on the top of the firewall wall of the carbon roasting furnace and using the design of a combination of positioning blocks and fiber blankets, the problem of poor sealing effect at the top of the firewall wall of the existing carbon roasting furnace is solved, achieving more efficient The thermal insulation effect and stable assembly structure reduce heat escape and cost.

CN222298499UActive Publication Date: 2025-01-03HENAN XINCHENG IND REFRACTORY CO LTD
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Patent Information

Application Number
CN202323523938.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-24
Publication Date
2025-01-03
Estimated Expiration
2033-12-24

AI Technical Summary

Technical Problem

The existing carbon roasting furnace fire passage wall structure has poor sealing effect at the top, resulting in a large amount of heat escape, increasing the heat supply cost of the roasting furnace and reducing the roasting effect.

Method used

A firewall wall structure of a carbon roasting furnace is designed, and a support cover plate is set on the top of the firewall wall, and an insulation layer is set above the support cover plate. The insulation layer is composed of the first positioning block, the second positioning block and the fiber blanket. , a closed cavity is formed to improve the sealing effect, and a sealing connection is achieved through a limiting projection and groove structure.

Benefits of technology

It effectively avoids the heat air escape from the internal space of the firewall wall, reduces the heat supply cost of the roasting furnace, improves the roasting effect, and ensures the stability of the assembly structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon roasting furnace flame path wall structure which comprises at least two symmetrically-arranged flame path wall bodies, the top ends of the two flame path wall bodies are connected with a furnace face block, and a heat preservation layer and a supporting cover plate are arranged between the top ends of the flame path wall bodies and the furnace face block. The supporting cover plate is connected to the top ends of the two flame path wall bodies, and the heat preservation layer is arranged between the supporting cover plate and the furnace face block. The heat preservation layer comprises a first positioning block, a second positioning block and a fiber blanket, the first positioning block and the second positioning block are both located at the top end of the supporting cover plate and symmetrically distributed on the two sides of the supporting cover plate in the width direction, and the top end of the first positioning block and the top end of the second positioning block are both connected with the bottom end of the furnace surface block; the first positioning block, the second positioning block, the upper end face of the supporting cover plate and the lower end face of the furnace face block define a closed cavity, and the closed cavity is filled with a fiber blanket.
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Description

Technical Field

[0001] The utility model relates to the field of roasting furnaces, in particular to a flue wall structure of a carbon roasting furnace. Background Art

[0002] When the carbon roasting furnace is in roasting operation, the fuel is roasted in the hollow structure of the roasting furnace flue wall, generating a high-temperature airflow which is conducted through the flue wall into the roasting furnace chamber to roast the carbon products.

[0003] Patent No. CN202211373567.4 discloses a roasting furnace flue wall structure and a roasting furnace, in which a furnace surface block is arranged on the top of the flue wall to seal the top of the flue wall to ensure that the heat in the flue wall will not be dissipated from the top of the flue wall; however, it is found during use that the sealing effect is poor only by using the furnace surface block, and a large amount of heat will still escape from the top of the flue wall, which increases the heat supply cost of the roasting furnace and reduces the roasting effect of the roasting furnace. It is necessary to improve it. Summary of the invention

[0004] The utility model aims to solve the above problems and provide a carbon roasting furnace flue wall structure which has a simple structure and improves the heat preservation effect.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] A carbon roasting furnace flue wall structure comprises at least two symmetrically arranged flue wall bodies, the top ends of the two flue wall bodies are connected to furnace surface blocks, an insulation layer and a support cover plate are arranged between the top ends of the flue wall bodies and the furnace surface blocks; the support cover plate is connected to the top ends of the two flue wall bodies, and the insulation layer is arranged between the support cover plate and the furnace surface blocks; the insulation layer comprises a first positioning block, a second positioning block, and a fiber blanket, the first positioning block and the second positioning block are both located at the top ends of the support cover plates and the first positioning block and the second positioning block are symmetrically distributed on both sides in the width direction of the support cover plates, and the top ends of the first positioning block and the second positioning block are both connected to the bottom ends of the furnace surface blocks; the first positioning block, the second positioning block and the upper end surface of the support cover plate and the lower end surface of the furnace surface block together form a closed cavity and the closed cavity is filled with a fiber blanket.

[0007] Furthermore, the support cover plate is arranged in a rectangular plate shape, and two first limiting protrusions are symmetrically arranged at the bottom end of the support cover plate, and the two first limiting protrusions are arranged corresponding to the first limiting grooves arranged at the top ends of the two fire channel walls; when the support cover plate is connected to the top ends of the two fire channel walls, the first limiting protrusion is embedded in the first limiting groove; two second limiting protrusions are symmetrically arranged at the top end of the support cover plate and are connected to the first positioning block and the second positioning block through the second limiting protrusions.

[0008] Furthermore, the bottom ends of the first positioning block and the second positioning block are both provided with second limiting grooves, and the two second limiting grooves are respectively provided corresponding to the two second limiting protrusions; when the first positioning block and the second positioning block are connected to the top end of the support cover plate, the second limiting protrusion is embedded in the corresponding second limiting grooves; the top ends of the first positioning block and the second positioning block are both provided with third limiting grooves and are connected to the furnace surface block through the third limiting grooves.

[0009] Furthermore, a supporting base plate is integrally formed at the bottom end of the furnace surface block, and two third limiting protrusions are symmetrically arranged at the bottom end of the supporting base plate, and the two third limiting protrusions are respectively arranged corresponding to the third limiting grooves at the top ends of the first positioning block and the second positioning block; when the first positioning block and the second positioning block are connected to the furnace surface block, the third limiting protrusion is embedded in the third limiting groove.

[0010] Furthermore, the fiber blanket is a zirconium-containing fiber blanket.

[0011] Furthermore, a plurality of first baffles and a plurality of second baffles are arranged between the two fire duct walls, and the plurality of first baffles and the plurality of second baffles are arranged at equal intervals along the height direction of the fire duct wall body, and the first baffles and the second baffles are arranged intermittently; one end of the first baffle is fixedly connected to the side wall of the first fire duct wall body, one end of the second baffle is fixedly connected to the side wall of the second fire duct wall body, and fire duct gaps are arranged between the other end of the first baffle and the side wall of the second fire duct wall body, and between the other end of the second baffle and the side wall of the first fire duct wall body.

[0012] Furthermore, there are a plurality of flue wall bodies, and the plurality of flue wall bodies are arranged side by side along the width direction of the flue wall body; among the plurality of flue wall bodies, every two flue wall bodies form a flue wall combination, and a roasting furnace material box is formed between adjacent flue wall combinations.

[0013] Compared with the prior art, the utility model has the following advantages and positive effects:

[0014] The utility model adopts a design in which a supporting cover plate is arranged at the top of the fire channel wall and a thermal insulation layer is arranged above the supporting cover plate, so that the thermal insulation layer can improve the sealing effect of the furnace face block on the internal space of the fire channel wall, and the thermal insulation layer has a thermal insulation and energy-saving effect, which prevents a large amount of hot air in the internal space of the fire channel wall from escaping from the top of the fire channel wall, reduces the heat supply cost of the roasting furnace, and improves the roasting effect of the roasting furnace; and, the utility model adopts a design in which a first positioning block, a second positioning block, and a fiber blanket are combined to form the thermal insulation layer, so that the assembled furnace face block can be supported by the first positioning block and the second positioning block, avoiding the situation in which the furnace face block is directly pressed on the fiber blanket, resulting in a decrease in the thickness of the fiber blanket and a decrease in the thermal insulation effect, and at the same time avoiding the situation in which the furnace face block is directly pressed on the fiber blanket of flexible material, resulting in a decrease in its assembly stability, which realizes energy-saving and thermal insulation of the top of the fire channel wall while ensuring that the stability of the assembly structure of the roasting furnace is not affected, and further improves the use effect of the carbon roasting furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is the overall structure diagram of the utility model;

[0017] Figure 2 It is a monomer structure diagram of the utility model;

[0018] Figure 3 It is an enlarged view of the local structure of the utility model;

[0019] Figure 4 The top view of the structure of the supporting cover plate;

[0020] Figure 5 This is a top view of the structure of the insulation layer. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the utility model.

[0022] like Figures 1 to 5 As shown, this embodiment discloses a flue wall structure of a carbon roasting furnace, comprising a plurality of flue wall bodies 1, wherein the plurality of flue wall bodies 1 are arranged side by side along the width direction of the flue wall bodies 1; among the plurality of flue wall bodies 1, every two flue wall bodies form a flue wall assembly, and a roasting furnace material box is formed between adjacent flue wall assemblies;

[0023] In the fire channel wall combination, two fire channel wall bodies 1 are symmetrically arranged, and the tops of the two fire channel wall bodies 1 are connected with furnace surface blocks 2, and a heat preservation layer and a support cover plate 3 are arranged between the tops of the fire channel wall bodies 1 and the furnace surface blocks 2; the support cover plate 3 is connected to the tops of the two fire channel wall bodies 1, and the heat preservation layer is arranged between the support cover plate 3 and the furnace surface blocks 2;

[0024] The thermal insulation layer includes a first positioning block 4, a second positioning block 5, and a fiber blanket 6. The first positioning block 4 and the second positioning block 5 are both located at the top of the support cover plate 3 and are symmetrically distributed on both sides of the width direction of the support cover plate 3. The tops of the first positioning block 4 and the second positioning block 5 are both connected to the bottom of the furnace surface block 2. The first positioning block 4, the second positioning block 5, the upper end surface of the support cover plate 3, and the lower end surface of the furnace surface block 4 together form a closed cavity, and the closed cavity is filled with a fiber blanket 6, and the fiber blanket 6 is a zirconium-containing fiber blanket.

[0025] During assembly, a cavity structure is formed by the support cover plate, the first positioning block and the second positioning block, and then the fiber blanket is filled into the cavity.

[0026] The support cover plate 3 is arranged in a rectangular plate shape, and two first limiting protrusions 301 are symmetrically arranged at the bottom end of the support cover plate 3, and the two first limiting protrusions 301 are arranged corresponding to the first limiting grooves 102 arranged at the top ends of the two fire channel wall bodies 1; when the support cover plate 3 is connected to the top ends of the two fire channel wall bodies 1, the first limiting protrusion 301 is embedded in the first limiting groove 102; the top end of the support cover plate 3 is symmetrically arranged with two second limiting protrusions 302 and is connected to the first positioning block 4 and the second positioning block 5 through the second limiting protrusions 302.

[0027] The first positioning block 4 and the second positioning block 5 are both provided with a second limiting groove 401 at the bottom end, and the two second limiting grooves 401 are respectively provided corresponding to the two second limiting protrusions 302; when the first positioning block 4 and the second positioning block 5 are connected to the top end of the support cover plate 3, the second limiting protrusion 302 is embedded in the corresponding second limiting groove 401; the first positioning block 4 and the second positioning block 5 are both provided with a third limiting groove 402 at the top end and are connected to the furnace surface block 2 through the third limiting groove 402.

[0028] The bottom end of the stove surface block 2 is integrally formed with a supporting base plate 21, and two third limiting protrusions 211 are symmetrically arranged at the bottom end of the supporting base plate 21. The two third limiting protrusions 211 are respectively arranged corresponding to the third limiting grooves 402 at the top ends of the first positioning block 4 and the second positioning block 5; when the first positioning block 4 and the second positioning block 5 are connected to the stove surface block 2, the third limiting protrusion 211 is embedded in the third limiting groove 402.

[0029] Through the coordinated connection structure of the limiting protrusion and the limiting groove, it is possible to realize the rapid positioning and assembly operation between multiple components, and to ensure the sealing connection effect between the fire channel wall and the supporting cover plate, between the supporting cover plate and the insulation layer, and between the insulation layer and the furnace surface block, thereby further improving the use effect of the carbon roasting furnace.

[0030] A plurality of first baffles 7 and a plurality of second baffles 8 are arranged between the two fire channel wall bodies 1. The plurality of first baffles 7 and the plurality of second baffles 8 are arranged at equal intervals along the height direction of the fire channel wall body 1, and the first baffles 7 and the second baffles 8 are arranged intermittently; one end of the first baffle 7 is fixedly connected to the side wall of the first fire channel wall body, one end of the second baffle 8 is fixedly connected to the side wall of the second fire channel wall body, and a fire channel gap 101 is arranged between the other end of the first baffle 7 and the side wall of the second fire channel wall body, and between the other end of the second baffle 8 and the side wall of the first fire channel wall body.

[0031] A number of staggered fire channel gaps are formed through the connection structure of the first baffle plate and the second baffle plate. When the heat rises from the bottom, it needs to pass through each fire channel gap, which effectively extends the length of the heat rising path and slows down the heat rising rate, thereby reducing the amount of heat escaping from the top of the fire channel wall. At the same time, it allows the heat to remain in the internal space of the fire channel wall for a longer time, thereby extending the heating time of the roasting furnace and further improving the use effect of the roasting furnace.

[0032] The utility model adopts a design in which a supporting cover plate is arranged at the top of the fire channel wall and a thermal insulation layer is arranged above the supporting cover plate, so that the thermal insulation layer can improve the sealing effect of the furnace face block on the internal space of the fire channel wall, and the thermal insulation layer has a thermal insulation and energy-saving effect, which prevents a large amount of hot air in the internal space of the fire channel wall from escaping from the top of the fire channel wall, reduces the heat supply cost of the roasting furnace, and improves the roasting effect of the roasting furnace; and, the utility model adopts a design in which a first positioning block, a second positioning block, and a fiber blanket are combined to form the thermal insulation layer, so that the assembled furnace face block can be supported by the first positioning block and the second positioning block, avoiding the situation in which the furnace face block is directly pressed on the fiber blanket, resulting in a decrease in the thickness of the fiber blanket and a decrease in the thermal insulation effect, and at the same time avoiding the situation in which the furnace face block is directly pressed on the fiber blanket of flexible material, resulting in a decrease in its assembly stability, which realizes energy-saving and thermal insulation of the top of the fire channel wall while ensuring that the stability of the assembly structure of the roasting furnace is not affected, and further improves the use effect of the carbon roasting furnace.

Claims

1. A carbon roasting furnace flue wall structure, comprising at least two symmetrically arranged flue wall bodies, the tops of the two flue wall bodies being connected with furnace surface blocks, characterized in that: An insulation layer and a support cover are arranged between the top of the fire channel wall and the furnace surface block; the support cover is connected to the top of the two fire channel walls, and the insulation layer is arranged between the support cover and the furnace surface block; the insulation layer includes a first positioning block, a second positioning block, and a fiber blanket, the first positioning block and the second positioning block are both located at the top of the support cover and the first positioning block and the second positioning block are symmetrically distributed on both sides of the width direction of the support cover, and the top of the first positioning block and the second positioning block are both connected to the bottom of the furnace surface block; the first positioning block, the second positioning block and the upper end surface of the support cover and the lower end surface of the furnace surface block together form a closed cavity and the closed cavity is filled with a fiber blanket.

2. The carbon roasting furnace flue wall structure according to claim 1, characterized in that: The support cover plate is arranged in a rectangular plate shape, and two first limiting protrusions are symmetrically arranged at the bottom end of the support cover plate, and the two first limiting protrusions are arranged corresponding to the first limiting grooves arranged at the top ends of the two fire channel walls; when the support cover plate is connected to the top ends of the two fire channel walls, the first limiting protrusions are embedded in the first limiting grooves; two second limiting protrusions are symmetrically arranged at the top end of the support cover plate and are connected to the first positioning block and the second positioning block through the second limiting protrusions.

3. The carbon roasting furnace flue wall structure according to claim 2, characterized in that: The bottom ends of the first positioning block and the second positioning block are both provided with second limiting grooves, and the two second limiting grooves are respectively provided corresponding to the two second limiting protrusions; when the first positioning block and the second positioning block are connected to the top end of the supporting cover plate, the second limiting protrusion is embedded in the corresponding second limiting grooves; the top ends of the first positioning block and the second positioning block are both provided with third limiting grooves and are connected to the furnace surface block through the third limiting grooves.

4. The carbon roasting furnace flue wall structure according to claim 3, characterized in that: A supporting bottom plate is integrally formed at the bottom end of the furnace surface block, and two third limiting protrusions are symmetrically arranged at the bottom end of the supporting bottom plate. The two third limiting protrusions are respectively arranged corresponding to the third limiting grooves at the top ends of the first positioning block and the second positioning block; when the first positioning block and the second positioning block are connected to the furnace surface block, the third limiting protrusion is embedded in the third limiting groove.

5. The carbon roasting furnace flue wall structure according to claim 4, characterized in that: The fiber blanket is a zirconium-containing fiber blanket.

6. The carbon roasting furnace flue wall structure according to claim 5, characterized in that: A plurality of first baffles and a plurality of second baffles are arranged between the two fire channel walls, and the plurality of first baffles and the plurality of second baffles are arranged at equal intervals along the height direction of the fire channel wall body, and the first baffles and the second baffles are arranged intermittently; one end of the first baffle is fixedly connected to the side wall of the first fire channel wall body, one end of the second baffle is fixedly connected to the side wall of the second fire channel wall body, and fire channel gaps are arranged between the other end of the first baffle and the side wall of the second fire channel wall body, and between the other end of the second baffle and the side wall of the first fire channel wall body.

7. The carbon roasting furnace flue wall structure according to claim 6, characterized in that: There are a plurality of flue wall bodies, which are arranged side by side along the width direction of the flue wall body; among the plurality of flue wall bodies, every two flue wall bodies form a flue wall assembly, and a roasting furnace material box is formed between adjacent flue wall assemblies.