Portable cable laying device

Through a convenient cable laying device, the central shaft steel pipe and steel bar structure and combined with forklift operation, the problems of low efficiency, poor safety and high cost in the existing cable laying technology are solved, and efficient, safe and economical cable laying effect is achieved.

CN222301273UActive Publication Date: 2025-01-03CHINA RAILWAY 14TH BUREAU GRP LARGE SHIELD ENG CO LTD
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Patent Information

Application Number
CN202420669394.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-01-03
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing cable laying technology has many problems in efficiency, safety, operational complexity and cost, especially in long-distance or small-scale projects, where manpower laying efficiency is low, mechanical deployment costs are high, and safety hazards and equipment allocation problems are present.

Method used

A convenient cable laying device is designed, including central shaft steel pipe, horizontal reinforcement ribs, positioning stirrups, vertical steel bar frames and piston hoisting structures. The cable laying is achieved through a forklift and a small amount of manpower, simplifying the operation process and reducing costs.

Benefits of technology

It improves cable laying efficiency, reduces personnel investment and construction costs, reduces safety risks, simplifies operating procedures, and is in line with economic, green and environmental protection concepts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cable laying, and discloses a portable cable laying device, which comprises a central shaft steel pipe, a horizontal reinforcing rib, a positioning stirrup, a horizontal anti-falling steel bar, a vertical steel bar frame, a piston and a lifting ring structure, the anti-falling steel bars at the middle upper part are connected by adopting a welding connector mode so as to be detachable when a cable is placed, finally, a preformed hole with the diameter of 20mm is horizontally reserved at the top of the steel pipe to serve as a piston for placing a hanging ring, and the related steel bars are twisted steel bars with the diameter of 22; when the device is used for laying the cable in the tunnel, only one forklift is needed to be matched with 2-3 persons to complete the work, the operation is simple, convenient and more flexible, the labor and time consumption during manual laying can be greatly reduced, and the problems of cable damage and the like caused by improper traction force control during mechanical laying can be solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable laying, and in particular relates to a convenient cable laying device. Background Art

[0002] During the construction of construction projects, mechanical equipment and on-site lighting require a large amount of electricity, and the temporary electricity demand of the construction site must be met. Due to the relatively poor conditions at the construction site, its temporary nature and high mobility, the requirements for power load are relatively large, and therefore the requirements for the safe supply of electricity for engineering construction are higher.

[0003] At present, there are two ways to lay cables in on-site construction: manual laying and mechanical laying. When laying cables manually, the rhythm is unified and commanded. Every 1.5 to 3 meters, one person carries the cable on his shoulder and lays and pulls it slowly. When laying cables mechanically, a special cable laying machine is generally used and equipped with necessary traction tools. The traction force is appropriate and evenly controlled to avoid damaging the cable.

[0004] Before laying the cable, check whether the cable appearance and the cable heads are intact. When laying the cable, pay attention to the rotation direction of the cable reel. Do not flatten or scratch the outer sheath of the cable. Do not straighten the cable by dropping it in the low temperature in winter to avoid cracking the insulation and sheath.

[0005] The tunnel of this project is 4011m long. The electricity required for the internal structure construction must meet the progress of on-site construction. Construction cables must be laid at regular intervals. In order to meet the on-site electricity needs more conveniently and promptly, this new device is specially designed.

[0006] The existing technology for laying cables on construction sites has the following main technical problems and challenges:

[0007] 1. Efficiency issues

[0008] Manual cable laying: It requires a lot of manpower, and the laying speed is limited by the walking speed and physical strength of the manpower, so the efficiency is low. In long-distance or large-scale engineering projects, this method is particularly inefficient and it is difficult to quickly respond to changes in the construction progress.

[0009] Mechanical cable laying: Although it is more efficient than manual laying, it still requires special cable laying machines and traction tools. For smaller projects or projects with limited resources, there are issues of cost and equipment deployment.

[0010] 2. Security issues

[0011] Manual laying: When carrying cables on shoulders, the weight of the cables and the physical pressure during the laying process may cause workers to become fatigued or injured, increasing work risks.

[0012] Mechanical release: If the traction force is not properly controlled, the cable will be overstretched or twisted, damaging the internal structure of the cable, affecting the service life and safety of the cable. In addition, incorrect rotation direction and the act of dropping the cable will also cause damage to the outer sheath of the cable, increasing safety hazards during later use.

[0013] 3. Operational complexity

[0014] Human laying: It requires unified command and control of the rhythm, dispatching and management of a large number of human resources, which increases the difficulty of construction management.

[0015] Mechanical laying: Operating a dedicated cable laying machine requires professional skills, and in certain environments (such as low temperatures in winter), the physical properties of the cable will change, requiring additional measures to protect the cable, increasing the complexity of the construction.

[0016] 4. Cost considerations

[0017] Human labor installation: Although the initial investment is low, it increases labor costs in the long run, especially in areas with high human resource costs or in large-scale projects.

[0018] Mechanical placement: requires investment in special equipment and tools. For short-term or small-scale projects, the cost of purchasing and maintaining the equipment is not economical.

[0019] In summary, the existing cable laying technology has a series of problems in terms of efficiency, safety, operational complexity and cost. There is an urgent need for a new cable laying method or device to improve construction efficiency, reduce safety risks, simplify the operating process, and be economical and efficient. Utility Model Content

[0020] In view of the problems existing in the prior art, the utility model provides a convenient cable laying device.

[0021] The utility model is implemented in this way: a portable cable laying device comprises:

[0022] It is composed of central axis steel pipe, horizontal reinforcing ribs, positioning stirrups, horizontal anti-falling steel bars, vertical steel bar frame, piston and lifting ring structure;

[0023] The central axis steel pipe is 100mm in diameter, 3mm thick and 1.8m long as support.

[0024] Furthermore, two positioning stirrups are arranged at the upper and lower parts of the central axis steel pipe, three horizontal reinforcing ribs are respectively welded to the steel pipe, and four frame steel bars are vertically arranged and connected to the stirrups.

[0025] Furthermore, horizontal anti-falling steel bars are welded at the bottom of the central axis steel pipe, and the anti-falling steel bars at the middle and upper positions are connected by welding connectors. A 20mm diameter reserved hole is horizontally reserved at the top of the central axis steel pipe as a piston for placing a lifting ring.

[0026] Furthermore, the steel bars are all threaded steel bars with a diameter of 22.

[0027] In combination with the above technical solutions and the technical problems solved, the advantages and positive effects of the technical solutions to be protected by the utility model are as follows:

[0028] When laying cables manually, it is necessary to unify the command and control rhythm. Every 1.5 to 3 meters, one person carries the cable on his shoulder and pulls it slowly. When laying cables mechanically, a special cable laying machine is generally used and equipped with necessary traction tools. The traction force is appropriate and evenly controlled to avoid damaging the cable. However, this new device only requires a forklift and 2 to 3 people to complete the work, which greatly improves the efficiency of cable laying, while reducing the input of personnel and construction costs.

[0029] The new device has a clear structural principle, simple structure, and is easy to operate. The materials used are steel pipes, steel bars, and steel plates commonly used in engineering projects. The materials are easy to obtain, low in cost, and can be recycled, which conforms to the concept of economy, greenness, and environmental protection. In addition, the device is smart and can be easily transported, does not occupy too much construction site, and does not affect the normal order of on-site construction.

[0030] To lay 200 meters of large construction cables by manual dragging, it would take at least 10 people 3 hours to complete the task. However, with this new device, it only takes 3 people 1 hour to complete the task.

[0031] The device has a simple structure, and all its components are made of materials commonly used in engineering, which conforms to the concepts of economy, greenness and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a front view of a portable cable laying device provided by an embodiment of the utility model.

[0033] Figure 2 It is a right view of the portable cable laying device provided by an embodiment of the utility model.

[0034] Figure 3 It is a top view of the portable cable laying device provided by an embodiment of the utility model.

[0035] In the figure: 1. Central axis steel pipe; 2. Horizontal reinforcement ribs; 3. Positioning stirrups; 4. Horizontal anti-falling steel bars; 5. Vertical steel bar frame; 6. Piston. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0037] like Figure 1 , 2 As shown, the utility model provides a convenient cable laying device comprising:

[0038] Central axis steel pipe 1, horizontal reinforcement 2, positioning stirrups 3, horizontal anti-falling steel bars 4, vertical steel bar frame 5, piston 6, lifting ring structure;

[0039] The central axis steel pipe 1 is supported by a steel pipe with a diameter of 100 mm, a wall thickness of 3 mm, and a length of 1.8 m.

[0040] The utility model provides a central axis steel pipe 1 in which two positioning stirrups 3 are arranged at the upper and lower parts, three horizontal reinforcing ribs 2 are respectively welded to the steel pipe, and four frame steel bars are arranged vertically to be connected with the stirrups.

[0041] The central axis steel pipe 1 provided by the utility model has horizontal anti-falling steel bars 4 welded at the bottom, and the anti-falling steel bars at the middle and upper parts are connected by welding connectors, and a 20mm diameter reserved hole is horizontally reserved at the top of the central axis steel pipe 1 as a piston 6 for placing a lifting ring.

[0042] The steel bars provided by the utility model all adopt threaded steel bars with a diameter of 22.

[0043] The working principle of the portable cable laying device provided by the utility model is as follows:

[0044] Central axis steel pipe 1: As the main structure of the device, it provides overall support. The steel pipe has a diameter of 100mm, a wall thickness of 3mm, and a length of 1.8m, which ensures the strength and stability of the device and can withstand the tension and other mechanical loads during the cable laying process.

[0045] Horizontal reinforcement ribs 2 and positioning stirrups 3: These ribs are welded to the central axis steel pipe 1 to enhance the stability and durability of the structure. The positioning stirrups 3 are specially designed to provide additional fixing points at the upper and lower parts of the steel pipe. The three horizontal reinforcement ribs 2 are welded to the steel pipe to ensure the stable layout of the horizontal reinforcement ribs, which is essential to prevent the device from twisting or deforming during use.

[0046] Vertical steel bar frame 5: connected with stirrups, it forms a strong frame structure, provides additional support during cable laying, and also helps maintain the overall shape and strength of the device.

[0047] Horizontal anti-falling steel bar 4: welded at the bottom of the central axis steel pipe 1 and connected at the middle and upper part through a welding connector. The purpose of this design is to prevent the cable from falling off the device during the laying process, ensuring that the cable can be safely and reliably introduced into the predetermined position.

[0048] Piston 6 and lifting ring structure: Piston 6 is placed in a hole with a diameter of 20 mm reserved at the top of the central axis steel pipe 1, and a lifting ring is set on the piston. This allows the entire device to be easily hoisted and moved at the construction site by lifting equipment (such as a crane), greatly improving work efficiency.

[0049] During the cable laying operation, the portable cable laying device is first positioned to the predetermined laying starting point by means of a lifting device. The cable is guided through the interior of the central axis steel tube 1, and the stable support and protection provided by the device prevents the cable from being damaged or twisted during the laying process. The horizontal anti-falling steel bars 4 ensure that the cable will not slip or fall off the device, while the vertical steel frame 5 and the horizontal reinforcing ribs 2 provide additional structural stability and durability.

[0050] After the cable is fully introduced, the device can be easily pulled out from underground through the lifting ring structure to prepare for the laying of the next section of cable. In addition, the portability and reusability of the device also make it a cost-effective and convenient choice in cable laying projects.

[0051] The convenient cable laying device provided by the utility model greatly simplifies the cable laying process, improves work efficiency and safety, and reduces construction cost and time through its unique design and structural combination.

[0052] The utility model provides a convenient cable laying method as follows:

[0053] S101, the central axis steel pipe 1 uses a steel pipe with a diameter of 100 mm, a wall thickness of 3 mm, and a length of 1.8 m as support;

[0054] S102, two positioning stirrups 3 are arranged at the upper and lower parts of the central axis steel pipe 1, three horizontal reinforcing ribs 2 are welded to the steel pipe respectively, and four frame steel bars are arranged vertically to connect with the stirrups;

[0055] S103, horizontal anti-falling steel bars 4 are welded at the bottom of the central axis steel pipe 1, and the anti-falling steel bars at the middle and upper parts are connected by welding connectors, so that they can be disassembled when placing cables;

[0056] S104, a hole with a diameter of 20 mm is horizontally reserved at the top of the central axis steel pipe 1 as a piston 6 for placing the lifting ring, and the above-mentioned steel bars are all threaded steel bars with a diameter of 22.

[0057] The above description is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited thereto. Any modification, equivalent substitution and improvement made by any technician familiar with the technical field within the technical scope disclosed by the present invention and within the spirit and principle of the present invention shall be covered by the protection scope of the present invention.

Claims

1. A portable cable laying device, characterized in that: It includes central axis steel pipe, horizontal reinforcement, positioning stirrups, horizontal anti-falling steel bars, vertical steel bar frame, piston, and lifting ring structure; The central axis steel pipe is 100mm in diameter, 3mm thick, and 1.8m long as support; Positioning stirrups are arranged at the upper and lower parts of the central axis steel pipe, and three horizontal reinforcement bars are welded to the steel pipe respectively, and four frame steel bars are arranged vertically to connect with the stirrups; Horizontal anti-falling steel bars are welded at the bottom of the central axis steel pipe, and the anti-falling steel bars at the middle and upper positions are connected by welding connectors. A 20mm diameter reserved hole is horizontally reserved at the top of the central axis steel pipe as a piston for placing a lifting ring.

2. The portable cable laying device according to claim 1, characterized in that: The steel bars are all threaded steel bars with a diameter of 22.