Discharging device with grading function

Abstract

The discharging device with the grading function comprises a vibration disc assembly, a conveying belt assembly, a sensor counting assembly and a divider platform, the output end of the vibration disc assembly is connected with the input end of the conveying belt assembly, and only one product is allowed to pass through the output end of the vibration disc assembly; the conveying belt assembly is used for conveying products, the output end of the conveying belt assembly is connected with the input end of the sensor counting assembly, the sensor counting assembly is used for counting the products, and the sensor counting assembly is provided with an output end capable of being opened or closed; a plurality of material boxes are arranged on the divider platform, the divider platform is in transmission connection with the material boxes, and the material boxes can move to the position below the output end of the sensor counting assembly. The magnetic steel product separating and counting device is simple in structure and convenient to operate, magnetic steel products can be efficiently separated, orderly arranged and accurately counted, it is guaranteed that packaging of final finished products can be accurately and rapidly completed in the subsequent packaging process, and production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging machinery, in particular to a feeding device with a grading function. Background Art

[0002] Automatic packaging machines have the functions of automatically completing metering, filling, bag making, sealing, cutting, conveying, printing production batch numbers, adding easy-to-cut openings, no-material warning, stirring, etc. The perfect packaging machine automation must be automated in all links such as unloading, conveying, and packaging, so as to minimize costs, increase profits, and reduce damage and secondary pollution.

[0003] In the pre-process of the automated packaging process for various shapes of magnetic steel products, different quantities of materials need to be sorted to ensure that the final product can be packaged accurately and quickly in the subsequent packaging process. Magnetic steel products have various shapes, and traditional separation methods are often inefficient and prone to errors.

[0004] The existing Chinese patent with publication number CN105217098A discloses a single welding rod counting and unloading device, including a frame, a hopper is provided on the frame, a unloading channel is connected to the hopper, a discharge port is provided at the bottom of the discharge port, a counting board is provided at the bottom of the discharge port, a counting module is provided on the counting board, a welding rod box is provided at the bottom of the counting board, the welding rod box is connected to a pushing device, the pushing device is connected to a conveying chain, and the transmission device includes a first conveying wheel and a second conveying wheel, and the first conveying wheel and the second conveying wheel are connected through a conveying chain. However, the unloading device of this patent is not suitable for various shapes of magnetic steel products.

[0005] Therefore, the inventors believe that it is necessary to provide a feeding device with a grading function, which can be used for the separation, orderly arrangement and counting detection of magnetic steel products of various shapes. It can efficiently separate the magnetic steel products, avoid chaotic accumulation of products, and provide convenience for subsequent packaging steps. Utility Model Content

[0006] In view of the defects in the prior art, the purpose of the utility model is to provide a feeding device with a grading function.

[0007] According to the utility model, a material unloading device with a grading function is provided, comprising: a vibration plate assembly, a conveyor belt assembly, a sensor counting assembly and a divider platform, wherein the output end of the vibration plate assembly is connected to the input end of the conveyor belt assembly, and the output end of the vibration plate assembly only allows one product to pass through;

[0008] The conveyor belt assembly is used to convey products, the output end of the conveyor belt assembly is connected to the input end of the sensor counting assembly, the sensor counting assembly is used to count products, and the sensor counting assembly is provided with an output end that can be opened or closed;

[0009] A plurality of material boxes are arranged on the divider platform, and the divider platform is transmission-connected to the material boxes, and the material boxes can be moved to below the output end of the sensor counting component.

[0010] Preferably, the output end of the circular vibrating plate or the output end of the linear plate allows only one product to pass through.

[0011] Preferably, the conveyor belt assembly comprises: a conveyor belt, a driving device and a guiding device, the conveyor belt is arranged horizontally, the driving device is transmission-connected to the conveyor belt, and a plurality of guiding devices are symmetrically arranged on both sides of the conveyor belt.

[0012] Preferably, the two opposing guide devices are arranged in a trumpet shape, and the distance between the two gradually decreases along the direction of the conveyor belt, and the minimum distance matches the size of the product.

[0013] Preferably, the guide device comprises a guide plate and a mounting seat, the mounting seat is detachably mounted on the conveyor belt, the guide plate is movably mounted on the mounting seat, and the guide plate can rotate around its connection.

[0014] Preferably, the sensor counting component includes: a counting sensor and a material guiding device, the material guiding device includes a material guiding channel, a material baffle plate and a driving mechanism, the input end of the material guiding channel is connected to the output end of the conveyor belt, the material guiding channel is vertically arranged, the counting sensor is arranged on the side wall of the material guiding channel, the material baffle plate is arranged at the output end of the material guiding channel, the driving mechanism is transmission-connected to the material baffle plate, and the material baffle plate can open or close the output end of the material guiding channel.

[0015] Preferably, the divider platform comprises: a dividing plate and a driving motor, the driving motor is drivingly connected to the dividing plate, and the dividing plate can rotate around its central axis.

[0016] Preferably, four material box seats are evenly arranged on the divider platform along its circumference, the material box is placed in the material box seat, and the dividing plate can rotate 90 degrees each time.

[0017] Preferably, it also includes a control device, which is electrically connected to the vibration plate assembly, the conveyor belt assembly, the sensor counting assembly and the divider platform respectively.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The utility model can realize the rapid separation of magnetic steel products of different shapes and sizes by adopting a vibration plate component, thereby greatly improving the production efficiency; through the sensor counting component, during the separation and arrangement process, the built-in sensor and counting system of the device will accurately count each passing magnetic steel product; it can not only ensure that the number of products packaged in each batch is accurate, but also provide detailed data support for production management, which is convenient for monitoring and adjusting the production process; it has a simple structure and is easy to operate, and can efficiently separate magnetic steel products, orderly arrange magnetic steel products, and accurately count magnetic steel products, ensuring that the final product can be packaged accurately and quickly in the subsequent packaging process, thereby greatly improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a top view of the feeding device with a grading function mainly embodied in the utility model;

[0022] Figure 2 This is a front view of the feeding device with a grading function mainly embodied in the utility model;

[0023] Figure 3 This is a right side view of the feeding device with a grading function mainly embodied in the utility model;

[0024] Figure 4 This is a left side view of the feeding device with a grading function mainly embodied in the utility model;

[0025] Figure 5 This is a rear view of the feeding device with a grading function mainly embodied in the utility model;

[0026] Figure 6 It is a partial schematic diagram of the sensor counting component mainly embodied in the utility model.

[0027] Reference numerals:

[0028] Vibrating plate assembly 1 Conveyor belt assembly 2 Sensor counting assembly 3

[0029] Divider platform 4 Control device 5 Material box 6 DETAILED DESCRIPTION

[0030] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0031] like Figure 1-6 As shown, a feeding device with a grading function provided by the utility model includes: a vibration disk assembly 1, a conveyor belt assembly 2, a sensor counting assembly 3 and a divider platform 4, the output end of the vibration disk assembly 1 is connected to the input end of the conveyor belt assembly 2, and the output end of the vibration disk assembly 1 only allows one product to pass; the conveyor belt assembly 2 is used to convey the product, the output end of the conveyor belt assembly 2 is connected to the input end of the sensor counting assembly 3, the sensor counting assembly 3 is used for product counting, and the sensor counting assembly 3 is provided with an output end that can be opened or closed; a plurality of material boxes 6 are arranged on the divider platform 4, the divider platform 4 is transmission-connected to the material box 6, and the material box 6 can be moved to below the output end of the sensor counting assembly 3.

[0032] This application is a device commonly used for separation, orderly arrangement and counting detection of various shapes of magnetic steel products. It plays a vital role in modern industrial production, especially in the pre-process of automated packaging process. This application can process magnetic steel product materials of different quantities in different grades to ensure that the final product can be packaged accurately and quickly in the subsequent packaging process.

[0033] The vibration plate assembly 1 includes: a feeding hopper, a circular vibration plate and a linear plate, the output end of the feeding hopper is connected to the input end of the circular vibration plate, the output end of the circular vibration plate is connected to the input end of the linear plate, and the output end of the linear plate is connected to the input end of the conveyor belt assembly 2. The output end of the circular vibration plate or the output end of the linear plate only allows one product to pass through, which can effectively avoid product stacking.

[0034] The conveyor belt assembly 2 includes: a conveyor belt, a driving device and a guiding device. The conveyor belt is arranged horizontally, the driving device is connected to the conveyor belt in a transmission manner, and a plurality of guiding devices are symmetrically arranged on both sides of the conveyor belt to prevent the product from falling during transportation. The two opposing guiding devices are arranged in a trumpet shape, and the distance between the two gradually decreases along the direction of the conveyor belt, and the minimum distance matches the size of the product. The guiding device includes a guide plate and a mounting seat, the mounting seat is detachably mounted on the conveyor belt, the guide plate is movably mounted on the mounting seat, and the guide plate can rotate around its connection. In practical applications, the inclination angle of the guide plate can be adjusted according to the size of the product, so as to ensure that the product is transported forward in the middle of the conveyor belt.

[0035] The sensor counting component 3 includes: a counting sensor and a material guiding device, the material guiding device includes a material guiding channel, a material baffle plate and a driving mechanism, the input end of the material guiding channel is connected to the output end of the conveyor belt, the material guiding channel is vertically arranged, the counting sensor is arranged on the side wall of the material guiding channel, the material baffle plate is arranged at the output end of the material guiding channel, the driving mechanism is transmission-connected to the material baffle plate, and the material baffle plate can open or close the output end of the material guiding channel.

[0036] The divider platform 4 includes: a dividing plate and a driving motor, the driving motor is connected to the dividing plate in a transmission manner, and the dividing plate can rotate around its central axis. The divider platform 4 is evenly provided with four material box seats along its circumference, and the material box 6 is placed in the material box seat, and the dividing plate can rotate 90 degrees each time.

[0037] The present application also includes a control device 5 , which is electrically connected to the vibration plate assembly 1 , the conveyor belt assembly 2 , the sensor counting assembly 3 and the divider platform 4 , respectively.

[0038] The working process of the present application is as follows: first, each component is opened by the control device 5, and an empty material box 6 is placed below the output end of the material guide channel. The control device 5 transmits a signal to the counting sensor according to the required number of the material box 6. The product falls from the unloading hopper of the vibration plate assembly 1 onto the circular vibration plate, and moves one by one to the linear plate through the circular vibration plate, and is transported to the conveyor belt running at a uniform speed through the linear plate. The conveyor belt drives the product to move forward, and the product is guided by the guide device and adjusted to the middle of the conveyor belt; when the product moves to the end of the conveyor belt and falls into the material guide device, during the falling process, the counting sensor counts the product, and the product falls into the material box 6 through the material guide device; when the counting sensor counts the preset number of products, the baffle plate of the material guide device extends out to close the output end of the material guide channel, and the dividing plate rotates to remove the material box 6 filled with products, and moves an empty material box 6 to the bottom of the output end of the material guide channel. At the same time, the counting sensor starts the next round of counting, and the material guide channel temporarily stores the fallen products.

[0039] The present application ensures that only one product is output at a time through the cooperation of the circular vibrating plate and the linear plate of the vibrating plate assembly 1, and does not interfere with subsequent counting; through the guiding device of the conveyor belt assembly 2, it ensures that the product can be accurately conveyed in the middle of the conveyor belt, so that it can accurately fall into the material guide channel; accurate counting can be achieved through the counting sensor to ensure zero error in the quantity; the fallen products are temporarily stored in the material guide channel to leave enough time for the dividing plate to replace the empty material box 6. At the same time, there is no need to stop the operation of the conveyor belt, and it can cooperate with conveyor belts of various operating speeds, thereby greatly improving the product packaging efficiency.

[0040] The present application uses a vibration plate assembly 1 to achieve rapid separation of magnetic steel products of different shapes and sizes, thereby greatly improving production efficiency.

[0041] The present application adopts a conveyor belt assembly 2, and the separated magnetic steel products are arranged in a preset order, which not only avoids chaotic accumulation of products, but also provides convenience for subsequent packaging steps; with orderly arrangement, the packaging equipment can more conveniently grasp and process the magnetic steel products, thereby achieving more efficient packaging operations.

[0042] The present application uses the sensor counting component 3. During the separation and arrangement process, the built-in sensors and counting system of the device will accurately count each magnetic steel product passing through; it can not only ensure the accuracy of the number of products packaged in each batch, but also provide detailed data support for production management, which is convenient for monitoring and adjustment of the production process.

[0043] The present application has a simple structure and is easy to operate through a precise mechanical structure and an advanced control system. It can efficiently separate magnetic steel products, arrange magnetic steel products in an orderly manner, and accurately count magnetic steel products, ensuring that the final product can be packaged accurately and quickly in the subsequent packaging process, thereby greatly improving production efficiency.

[0044] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0045] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. A feeding device with a grading function, characterized in that: include: A vibration plate assembly (1), a conveyor belt assembly (2), a sensor counting assembly (3) and a divider platform (4), wherein the output end of the vibration plate assembly (1) is connected to the input end of the conveyor belt assembly (2), and the output end of the vibration plate assembly (1) allows only one product to pass through; The conveyor belt assembly (2) is used for conveying products, the output end of the conveyor belt assembly (2) is connected to the input end of the sensor counting assembly (3), the sensor counting assembly (3) is used for product counting, and the sensor counting assembly (3) is provided with an output end that can be opened or closed; A plurality of material boxes (6) are arranged on the divider platform (4), the divider platform (4) is in transmission connection with the material boxes (6), and the material boxes (6) can be moved to below the output end of the sensor counting component (3).

2. The feeding device with grading function as claimed in claim 1, characterized in that: The vibration plate assembly (1) comprises: a feed hopper, a circular vibration plate and a linear plate, wherein the output end of the feed hopper is connected to the input end of the circular vibration plate, the output end of the circular vibration plate is connected to the input end of the linear plate, and the output end of the linear plate is connected to the input end of the conveyor belt assembly (2).

3. The feeding device with grading function as claimed in claim 2, characterized in that: The output end of the circular vibrating plate or the output end of the linear plate only allows one product to pass through.

4. The feeding device with grading function as claimed in claim 1, characterized in that: The conveyor belt assembly (2) comprises: a conveyor belt, a driving device and a guiding device; the conveyor belt is arranged horizontally; the driving device is drivingly connected to the conveyor belt; and a plurality of guiding devices are symmetrically arranged on both sides of the conveyor belt.

5. The feeding device with grading function as claimed in claim 4, characterized in that: The two opposite guide devices are arranged in a trumpet shape, and the distance between them gradually decreases along the direction of the conveyor belt, and the minimum distance matches the size of the product.

6. The feeding device with grading function as claimed in claim 4, characterized in that: The guide device comprises a guide plate and a mounting seat, wherein the mounting seat is detachably mounted on the conveyor belt, the guide plate is movably mounted on the mounting seat, and the guide plate can rotate around its connection.

7. The feeding device with grading function as claimed in claim 1, characterized in that: The sensor counting assembly (3) comprises: a counting sensor and a material guiding device, wherein the material guiding device comprises a material guiding channel, a material blocking plate and a driving mechanism, wherein the input end of the material guiding channel is connected to the output end of the conveyor belt, the material guiding channel is vertically arranged, the counting sensor is arranged on the side wall of the material guiding channel, the material blocking plate is arranged at the output end of the material guiding channel, the driving mechanism is in transmission connection with the material blocking plate, and the material blocking plate can open or close the output end of the material guiding channel.

8. The feeding device with grading function as claimed in claim 1, characterized in that: The divider platform (4) comprises: a dividing plate and a driving motor, wherein the driving motor is drivingly connected to the dividing plate, and the dividing plate can rotate around its central axis.

9. The feeding device with grading function as claimed in claim 8, characterized in that: Four material box seats are evenly arranged on the divider platform (4) along its circumference, and the material box (6) is placed in the material box seat. The dividing plate can rotate 90 degrees each time.

10. The material discharging device with a grading function as claimed in claim 1, characterized in that: It also comprises a control device (5), wherein the control device (5) is electrically connected to the vibration plate assembly (1), the conveyor belt assembly (2), the sensor counting assembly (3) and the divider platform (4) respectively.

Images