Efficient double-station mute bearing end grinding device

Abstract

The efficient double-station mute bearing end grinding device comprises a working table, a vertical supporting support is arranged on one side of the upper surface of the working table, and a transverse adjusting seat used for horizontally driving a vertical adjusting seat is arranged on one side of the vertical supporting support. The vertical adjusting base is connected with a moving set on the vertical supporting support through a support plate, the moving end of the vertical adjusting base is connected with a mounting frame, and a transmission assembly is arranged in the mounting frame. The double-station design is combined with adjustable vertical and transverse adjusting seats, so that the equipment can meet the machining requirements of bearings with different sizes and positions, and the working efficiency is improved; and the rotary connecting base is introduced, so that the grinding angle is allowed to be adjusted, and the processing capacity for complex workpieces is further improved.

Description

Technical Field

[0001] The present application relates to the technical field of bearing processing, and in particular to an efficient double-station silent bearing end grinding device. Background Art

[0002] In the current bearing manufacturing and maintenance industry, end grinding is one of the key steps to ensure bearing performance and extend service life. Traditional manual grinding methods are not only inefficient, but also difficult to ensure consistency in machining accuracy and surface quality. With the growing demand for automation, intelligence and precision machining technology in the manufacturing industry, it is particularly important to develop an efficient, low-noise and highly adaptable bearing end grinding device.

[0003] In the existing technology, most bearing grinding equipment can only process products of a single size or type, lacks flexibility, and has limitations in adjustment accuracy, degree of automation and workpiece fixation, making it difficult to meet the needs of modern production for efficient and high-precision batch processing. Summary of the invention

[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide an efficient double-station silent bearing end grinding device, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: an efficient double-station silent bearing end grinding device, comprising a work table, a vertical support bracket is arranged on one side of the upper surface of the work table, a lateral adjustment seat for horizontally driving the vertical adjustment seat is arranged on one side of the vertical support bracket, the vertical adjustment seat is connected to a moving group on the vertical support bracket through a bracket plate, the moving end of the vertical adjustment seat is connected to a mounting frame, a transmission assembly is arranged in the mounting frame, the input end of the transmission assembly is connected to the output end of a rotating driving member arranged on the mounting frame, the output end of the transmission assembly is connected to a rotating connecting seat, one side of the rotating connecting seat is connected to a connecting mounting frame, the upper end of the connecting mounting frame is connected to a grinding motor, the output end of the grinding motor is connected to a grinding end mounting frame, and a grinding disc is arranged at the end of the grinding end mounting frame.

[0006] As a preferred technical solution of the present application, a workpiece placement seat is also provided on the work table, and the workpiece placement seat is divided into two groups, and the two groups of workpiece placement seats are symmetrically arranged on both sides of the upper surface of the work table.

[0007] As a preferred technical solution of the present application, the workpiece placement seat includes a guide slide rail, a workpiece placement table and a placement seat drive group, the workpiece placement table is slidably set on the guide slide rail, the placement seat drive group is located below the work table, and the moving end of the placement seat drive group is connected to the lower surface of the workpiece placement table.

[0008] As a preferred technical solution of the present application, a workpiece clamping seat is provided on the upper surface of the workpiece placement table, and the workpiece clamping seat includes a placement seat and a workpiece clamping seat, and the workpiece clamping seat is located on both sides of the placement seat.

[0009] As a preferred technical solution of the present application, the workpiece clamping seat consists of a backing plate seat, a rotating guide shaft and a side clamping seat. The backing plate seat is rotatably connected to the rotating guide shaft, and the end of the rotating guide shaft is hinged to the side clamping seat.

[0010] As a preferred technical solution of the present application, one side surface of the mounting frame is slidably connected to a linear slide rail disposed on the lateral adjustment seat.

[0011] Compared with the existing technology: This application optimizes the operating experience through automation, improves production efficiency and processing accuracy, and the dual-station design combined with adjustable vertical and horizontal adjustment seats enables the equipment to adapt to the processing needs of bearings of different sizes and positions, thereby improving work efficiency; the introduction of the rotating connecting seat allows the grinding angle to be adjusted, further improving the processing capability of complex workpieces, and the automatic movement function of the workpiece placement seat, through the cooperation of the guide slide rail and the placement seat drive group, realizes the rapid positioning and exchange of workpieces, significantly improves the operating efficiency, and at the same time reduces the labor intensity of the operator and reduces manual operation errors. The workpiece clamping seat realizes fast and reliable workpiece fixation through the linkage of the rotating guide shaft and the side clamping seat, avoids workpiece displacement during processing, and ensures processing accuracy and operation safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of this application;

[0013] Figure 2 This is the main view of this application;

[0014] Figure 3 This is the right view of the structure of this application.

[0015] In the figure: 1. Guide rail, 2. Workpiece placement table, 3. Vertical adjustment seat, 4. Vertical support bracket, 5. Horizontal adjustment seat, 6. Work table, 7. Lower support, 8. Rotary drive member, 9. Transmission assembly, 10. Mounting frame, 11. Rotary connecting seat, 12. Grinding motor, 13. Grinding disc, 14. Grinding end mounting frame, 15. Connecting mounting frame, 16. Linear rail, 17. Placement seat drive group, 18. Workpiece holder, 19. Pad seat, 20. Rotary guide shaft, 21. Side holder. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0017] See also Figure 1-3 The present application provides a technical solution: an efficient double-station silent bearing end grinding device, comprising a work surface 6, a vertical support bracket 4 is provided on one side of the upper surface of the work surface 6, a horizontal adjustment seat 5 for horizontally driving the vertical adjustment seat 3 is provided on one side of the vertical support bracket 4, and the vertical adjustment seat 3 is connected to the moving group on the horizontal adjustment seat 5 through a bracket plate.

[0018] The work surface 6 is the base of the entire double-station silent bearing end grinding device. The work surface 6 not only provides a stable operating platform, but also provides installation positions for other components to ensure the flatness and stability of all subsequent component installations. The lower surface of the work surface 6 is provided with a lower support 7 to improve the stability of the device.

[0019] The vertical support bracket 4 stands on one side of the work surface 6, plays the role of load-bearing and frame support, and provides a solid hanging point for the subsequent lateral adjustment seat 5, thereby ensuring the structural strength of the entire device.

[0020] The lateral adjustment seat 5 is responsible for adjusting the position in the horizontal direction. The lateral adjustment seat 5 can move left and right, thereby controlling the lateral position of the vertical adjustment seat 3, so that the equipment can be used for grinding workpieces in different positions, ensuring that the grinding head can accurately reach the optimal grinding position of the bearing end.

[0021] The user can adjust the position of the vertical adjustment seat 3 according to the specific height requirements of the bearing to ensure that the grinding disc 12 maintains an optimal contact distance with the end face of the bearing to obtain a uniform and high-quality grinding effect.

[0022] The moving group is a bridge connecting the vertical adjustment seat 3 and the horizontal adjustment seat 5, making the adjustment smoother and more precise. The operator can easily adjust the height of the vertical adjustment seat 3 manually or electrically, which greatly improves the convenience and efficiency of the adjustment.

[0023] The movable end of the vertical adjustment seat 3 is connected to a mounting frame 14, a transmission assembly 9 is arranged inside the mounting frame 14, the input end of the transmission assembly 9 is connected to the output end of a rotating driving member 8 arranged on the mounting frame 14, the output end of the transmission assembly 9 is connected to a rotating connecting seat 10, and one side of the rotating connecting seat 10 is connected to a connecting mounting frame 15.

[0024] The movable end of the vertical adjustment seat 3 is connected with a mounting frame 14: the mounting frame 14, as a carrier of the transmission assembly 9 and the rotating mechanism, is directly connected to the movable part of the vertical adjustment seat 3. The mounting frame 14 moves with the up and down adjustment of the vertical adjustment seat 3, ensuring that the transmission assembly 9 and the rotating component can accurately correspond to the position where the bearing needs to be polished, thereby improving the flexibility and accuracy of positioning.

[0025] The transmission assembly 9 effectively converts the power provided by the rotary drive member 8 into rotary motion and transmits it to subsequent components, thereby ensuring the stability and efficiency of power transmission.

[0026] The rotary connection seat 10 receives the power from the transmission assembly 9 and converts it into a rotary motion to adjust the grinding angle of the grinding motor 11, thereby adapting to the grinding of different workpieces and improving the applicable scope of grinding.

[0027] The connecting mounting frame 15 is used to fix and support the grinding motor 11 and the workpiece of the grinding group. It is closely connected to the transmission system through the rotating connecting seat 10 to ensure that the grinding motor 11 is accurately positioned and performs the grinding task with the rotation movement, so that the grinding workpiece can be flexibly adjusted.

[0028] The upper end of the connecting mounting frame 15 is connected to a grinding motor 11 , the output end of the grinding motor 11 is connected to a grinding end mounting frame 13 , and a grinding disc 12 is disposed at the end of the grinding end mounting frame 13 .

[0029] The grinding motor 11 is mounted on the top of the connecting mounting frame 15 to ensure that the vibration generated by the grinding motor 11 during operation is transmitted to the work surface 6 to a minimum, which helps to maintain the overall stability and precision.

[0030] The grinding end mounting frame 13 is a supporting structure, which transmits the rotational motion output by the grinding motor 11 to the next-level component, that is, the grinding disc 12, through a mechanical connection (such as a sleeve, a belt, etc.). The grinding end mounting frame 13 adopts a quick-release structure, which facilitates the quick disassembly of the grinding disc 12 and facilitates subsequent inspection and maintenance.

[0031] Furthermore, the work table 6 is also provided with workpiece placement seats, and the workpiece placement seats are divided into two groups, and the two groups of workpiece placement seats are symmetrically arranged on both sides of the upper surface of the work table 6.

[0032] Two sets of symmetrical workpiece placement seats help balance the force on the workbench, reduce vibration and improve processing accuracy.

[0033] Furthermore, the workpiece placement seat includes a guide slide 1, a workpiece placement table 2 and a placement seat drive group 17, the workpiece placement table 2 is slidably set on the guide slide 1, the placement seat drive group 17 is located below the work table 6, and the moving end of the placement seat drive group 17 is connected to the lower surface of the workpiece placement table 2.

[0034] The guide rail 1 provides a precise linear guide to ensure that the workpiece placement table 2 can slide smoothly and stably on the worktable 6. It is convenient to load and unload the workpiece, and it is convenient to quickly replace the workpiece or adjust the workstation.

[0035] The placement seat driving group 17 located below the worktable 6 realizes the automatic movement of the workpiece placement seat, and can automatically move the workpiece placement table 2 according to a preset program or operation instruction, thereby reducing the burden of manual operation and improving the accuracy and speed of workpiece exchange.

[0036] Furthermore, a workpiece clamping seat 18 is disposed on the upper surface of the workpiece placement table 2. The workpiece clamping seat 18 includes a placement seat and a workpiece clamping seat. The workpiece clamping seat is located on both sides of the placement seat.

[0037] The design of configuring the workpiece holder 18 on the upper surface of the workpiece placement table 2 ensures the accuracy and safety of the processing.

[0038] The placement seat provides a flat and stable initial placement platform for the workpiece, ensuring that the workpiece can maintain basic positioning before being clamped, making it easy for the operator to place the bearing quickly and accurately.

[0039] The workpiece clamping seats located on both sides of the placement seat ensure that the workpiece remains firmly immobile during the grinding process. Through physical restraint, the workpiece clamping seat can firmly fix the workpiece before processing, avoiding the workpiece displacement caused by vibration or cutting force during grinding, and ensuring processing accuracy.

[0040] Furthermore, the workpiece clamping seat is composed of a backing plate seat 19 , a rotating guide shaft 20 and a side clamping seat 21 . The backing plate seat 19 is rotatably connected to the rotating guide shaft 20 , and the end of the rotating guide shaft 20 is hinged to the side clamping seat 21 .

[0041] The backing plate seat 19 is a basic supporting structure, and the backing plate seat 19 is fixed to the upper surface of the workpiece placement table 2 to provide a mounting interface for the rotating guide shaft 20 and the side clamping seat 21 to ensure the stability and durability of the entire clamping mechanism.

[0042] The side clamp 21 is the part that directly contacts the workpiece and performs the clamping action. The hinged structure enables the side clamp 21 to open and close along the direction of the rotating guide shaft 20 to effectively clamp the workpiece. When the workpiece needs to be adjusted or released, the operator can drive the side clamp 21 to open and close by rotating the guide shaft 20, which is convenient for clamping.

[0043] Furthermore, one side surface of the mounting frame 14 is slidably connected to a linear slide rail 16 disposed on the lateral adjustment seat 5 .

[0044] During use: place the bearing to be processed on the workpiece placement table 2, utilize the flexibility of the workpiece clamping seat 18, rotate the guide shaft 20 to drive the side clamping seat 21 to close around the edge of the bearing, ensure the stability of the workpiece during the grinding process through appropriate clamping force, utilize the smoothness of the guide slide rail 1, and adjust the position of the workpiece placement table 2 through the placement seat drive group 17 so that it is set to the grinding position; at this time, the horizontal adjustment seat 5 is started, and the vertical adjustment seat 3 is adjusted to a horizontal position. When it moves to the preset driving position, according to the height of the bearing, the vertical adjustment seat 3 starts to start and adjusts the height of the mounting frame 14. After adjusting to the set position, the grinding disc 12 contacts the end face of the bearing, and the grinding motor 11 is started. The grinding motor 11 drives the grinding disc 12 to start rotating for grinding; when the grinding angle needs to be adjusted, the rotating drive member 8 is started at this time to adjust the angle of the grinding motor 11 to improve the flexibility of use.

[0045] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An efficient double-station silent bearing end grinding device, comprising a work surface (6), characterized in that: A vertical support bracket (4) is arranged on one side of the upper surface of the work table (6); a horizontal adjustment seat (5) for horizontally driving the vertical adjustment seat (3) is arranged on one side of the vertical support bracket (4); the vertical adjustment seat (3) is connected to a moving group on the vertical support bracket (4) through a bracket plate; a moving end of the vertical adjustment seat (3) is connected to a mounting frame (14); a transmission component (9) is arranged inside the mounting frame (14); an input end of the transmission component (9) is connected to an output end of a rotating driving member (8) arranged on the mounting frame (14); an output end of the transmission component (9) is connected to a rotating connecting seat (10); a connecting mounting frame (15) is connected to one side of the rotating connecting seat (10); a grinding motor (11) is connected to the upper end of the connecting mounting frame (15); the output end of the grinding motor (11) is connected to a grinding end mounting frame (13); a grinding disc (12) is arranged at the end of the grinding end mounting frame (13).

2. According to claim 1, a highly efficient double-station silent bearing end grinding device is characterized in that: The work table (6) is also provided with workpiece placement seats, and the workpiece placement seats are in two groups, and the two groups of workpiece placement seats are symmetrically arranged on both sides of the upper surface of the work table (6).

3. According to claim 2, a highly efficient double-station silent bearing end grinding device is characterized in that: The workpiece placement seat comprises a guide rail (1), a workpiece placement table (2) and a placement seat drive group (17); the workpiece placement table (2) is slidably arranged on the guide rail (1); the placement seat drive group (17) is located below the work table (6); and the movable end of the placement seat drive group (17) is connected to the lower surface of the workpiece placement table (2).

4. According to claim 3, a highly efficient double-station silent bearing end grinding device is characterized in that: A workpiece clamping seat (18) is provided on the upper surface of the workpiece placement table (2), and the workpiece clamping seat (18) comprises a placement seat and a workpiece clamping seat, and the workpiece clamping seat is located on both sides of the placement seat.

5. The efficient double-station silent bearing end grinding device according to claim 4 is characterized in that: The workpiece clamping seat comprises a backing plate seat (19), a rotating guide shaft (20) and a side clamping seat (21); the backing plate seat (19) is rotatably connected to the rotating guide shaft (20); and the end of the rotating guide shaft (20) is hingedly connected to the side clamping seat (21).

6. The efficient double-station silent bearing end grinding device according to claim 1 is characterized in that: One side surface of the mounting frame (14) is slidably connected to a linear slide rail (16) disposed on the transverse adjustment seat (5).

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