Alkali liquor tank charging hopper

By designing the feeding funnel for alkali tanks, and using edge-shaped cutters and buffer rod sets to achieve automated bag breaking and uniform crushing, the problems of manual handling and blockage in the gas desulfurization process of blast furnace furnace are solved, and the feeding efficiency and worker safety are improved.

CN222347499UActive Publication Date: 2025-01-14JIANGSU SHAGANG STEEL CO LTD +2
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Patent Information

Application Number
CN202421227583.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the blast furnace gas desulfurization process, manual handling and broken bag feeding methods lead to high labor intensity for workers, low dust pollution and feeding efficiency, and alkaline packs are easily blocked, affecting process efficiency.

Method used

A lye tank feeding funnel is designed, including pyramid sections, rectangular pipe sections and pyramid sections. The top is equipped with a ridge-shaped cutter and a multi-layer buffer rod group, which is used to automatically break bags and evenly break alkali sheets to reduce the intensity of manual labor. And prevent clogging.

Benefits of technology

Automatic lye addition is achieved, which reduces dust exposure, improves feeding speed and efficiency, protects workers' health, and promotes the uniform particle size of the alkali sheet through the design of the buffer rod group, avoiding clogging problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metallurgy, in particular to a feeding hopper for an alkali liquor tank, which comprises a hopper body, the hopper body is integrally formed by a pyramid section with a concave top, a rectangular pipe section in the middle and a pyramid section at the bottom, and a feeding port communicated with the rectangular pipe section of the hopper body is arranged at the bottom of the pyramid section of the hopper body. A prismatic cutter is arranged at the top end of the feeding hole and is formed by splicing four blades which are vertically and uniformly distributed. By means of the reasonable inlet structure, the material bag and the hopper body can be tightly combined, the material bag is cut after making contact with the prismatic cutter, the manual bag breaking step is omitted, the labor intensity of workers is reduced, when the bag is not broken manually, dust cannot affect the physical health of the workers, and the physical health of the workers is protected; and the alkali sheets collide with the multiple buffer rod groups to be crushed, so that the granularity is uniform, dissolution is facilitated, meanwhile, the buffer rod groups can also enable the alkali sheets to fall down in a cross flow manner, the blanking speed is reduced, and the problem of discharging blockage is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of metallurgy, in particular to a alkali liquid tank feeding funnel. Background Art

[0002] Under the background of ultra-low emissions, the implementation of source control for blast furnace and coke oven gas fine desulfurization can not only reduce the sulfur content in the fuel gas, but also greatly reduce the pressure of end-of-pipe treatment. It is currently the most economical and convenient technical means for steel mills to implement. According to the characteristics of blast furnace gas, the hydrolysis conversion method or microcrystalline adsorption method is currently mainly used to achieve the conversion and removal of carbonyl sulfide. In the blast furnace gas fine desulfurization process, the organic sulfur in the gas is hydrolyzed into H2S by a hydrolyzing agent, and then the H2S is removed by wet alkali solution washing or dry activated carbon adsorption, absorbent absorption and metal oxide method, thereby achieving the purpose of blast furnace gas fine desulfurization. Alkali solution is indispensable in both wet and dry processes.

[0003] The existing Chinese patent application CN210996484U discloses a metallurgical powder feeding device. The patent solves the problem that the existing metallurgical powder feeding device generates a large amount of waste and particles during use, which brings great harm to people's health and pollutes the environment through the coordination between a fan, a suction pipe, a water tank, a threaded pipe, a top cover, a handle, a rubber pad and a water pipe.

[0004] However, in the current blast furnace gas desulfurization process in the industry, alkali is mainly added by manual handling, bag breaking, and feeding into a funnel. The alkali bag is generally about 50kg, which can easily lead to high labor intensity for workers. Dust is easily generated during the alkali addition process, which can also affect the health of workers. In addition, the addition of flake alkali to the bucket elevator is prone to blockage, affecting the feeding efficiency. For this reason, it is necessary to provide a funnel device that can assist in alkali addition to reduce the workload and protect personal safety while improving the feeding efficiency. Utility Model Content

[0005] The utility model provides a alkali liquid tank feeding funnel to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A alkali liquid tank feeding funnel comprises a bucket body, wherein the bucket body is integrally formed by a concave pyramid section at the top, a rectangular tube section in the middle and a pyramid section at the bottom, and a feed port communicating with the rectangular tube section of the bucket body is provided at the bottom of the pyramid section of the bucket body, a prism-shaped cutter is arranged at the top of the feed port, and the prism-shaped cutter is formed by splicing four vertically evenly distributed blades, and multiple layers of buffer rod groups are arranged from top to bottom in the rectangular tube section of the bucket body, and a single buffer rod group is composed of buffer rods staggered horizontally and vertically up and down, and a discharge port is connected to the bottom of the pyramid section of the bucket body.

[0008] Preferably, the angle between every two adjacent blades of the prismatic cutter is 90°, and the blade angle of each blade of the prismatic cutter is 25°-35°.

[0009] Preferably, the angle between the edge of each blade of the prismatic cutter and the plane of the bucket body is 115°-125°.

[0010] Preferably, the prism-shaped cutter is quadrangular, and the height of the prism-shaped cutter is ≥150 mm.

[0011] Preferably, the spacing between each two adjacent buffer rods in the buffer rod group that are staggered vertically and horizontally is 30-50 mm.

[0012] Preferably, the inner surface of the pyramidal body section of the bucket body is provided with a wear-resistant and corrosion-resistant lining.

[0013] Preferably, cleaning holes are respectively provided on both side walls of the rectangular tube section of the bucket body, and sealing doors for sealing are provided in the cleaning holes.

[0014] Preferably, a mouth-shaped bracket is provided on the outer side of the bucket body, and the bracket is fixedly connected to the rectangular tube section of the bucket body 1.

[0015] Preferably, the center points of the feed port, the prism-shaped cutter and the discharge port are on the same vertical line.

[0016] Preferably, four buffer rod groups are provided, and the four buffer rod groups 4 are evenly distributed from top to bottom in the rectangular tube section.

[0017] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0018] In the utility model, the concave pyramid section on the top of the bucket body enables a reasonable inlet structure to enable the material bag to be tightly combined with the bucket body, and then the bottom of the material bag is cut open under the action of gravity after the material bag contacts the prism-shaped cutter, thereby eliminating the manual bag breaking step, reducing manual labor intensity, and increasing the feeding speed. In addition, when the bag is not broken manually, dust will not affect the health of the workers, thereby protecting the health of the workers.

[0019] In the utility model, there is enough buffer zone under the prism-shaped cutter, so that the alkali flakes collide and break with the multiple groups of buffer rods when entering the inner cavity of the bucket, so that the particle size is uniform and it is conducive to dissolution. At the same time, the buffer rod group can also make the alkali flakes fall in a cross-flow manner, slowing down the falling speed and avoiding the problem of discharge blockage.

[0020] In the utility model, the buffer rods which are crisscrossed and distributed up and down are made of stainless steel, so that the structure is stable and does not deform, the crushing rate of the alkali flakes is improved, the particle size is uniform, it is convenient for feeding, and it is not easy to be blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the bucket body of the utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the prism-shaped cutter of the utility model.

[0025] In the figure: 1. bucket body; 2. feed port; 3. prismatic cutter; 4. buffer rod assembly; 5. discharge port; 6. wear-resistant and corrosion-resistant lining plate; 7. cleaning hole; 8. bracket. DETAILED DESCRIPTION

[0026] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0028] like Figure 1-4As shown, the utility model provides a alkali liquid tank feeding funnel, including a bucket body 1, the bucket body 1 is integrally formed by a concave pyramid section at the top, a rectangular tube section in the middle and a pyramid section at the bottom, and a feed port 2 communicated with the rectangular tube section of the bucket body 1 is opened at the bottom of the pyramid section of the bucket body 1, and a prism-shaped cutter 3 is arranged at the top of the feed port 2, and the prism-shaped cutter 3 is spliced ​​by four vertically evenly distributed blades, and a multi-layer buffer rod group 4 is arranged from top to bottom in the rectangular tube section of the bucket body 1, and a single buffer rod group 4 is composed of buffer rods staggered horizontally and vertically from top to bottom, and a discharge port 5 is connected to the bottom of the pyramid section of the bucket body 1, and cleaning holes 7 are respectively opened on the two side walls of the rectangular tube section of the bucket body 1, and a sealing door for sealing is arranged in the cleaning hole 7, and a mouth-shaped bracket 8 is arranged on the outside of the bucket body 1, and the bracket 8 is fixedly connected to the rectangular tube section of the bucket body 1, and the bucket body 1 is supported by the bracket 8.

[0029] The angle value between each two adjacent blades of the prismatic cutter 3 is 90°, and the blade angle value a of each blade of the prismatic cutter 3 is 25°-35°, the angle value between the blade edge of each blade of the prismatic cutter 3 and the plane of the bucket body 1 is 115°-125°, the prismatic cutter 3 is quadrangular, and the height value of the prismatic cutter 3 is ≥150mm.

[0030] The spacing between each two adjacent buffer rods in the buffer rod group 4 that are staggered vertically and horizontally is 30-50 mm, and the buffer rods are made of corrosion-resistant material (including but not limited to stainless steel and aluminum alloy), which makes the structure stable and non-deformable, facilitates material feeding, and is not easy to be blocked.

[0031] The inner surface of the pyramidal section of the bucket body 1 is provided with a wear-resistant and corrosion-resistant lining plate 6.

[0032] The center points of the feed port 2, the prism cutter 3 and the discharge port 5 are on the same vertical line.

[0033] Four buffer rod groups 4 are provided, and the four buffer rod groups 4 are evenly distributed from top to bottom in the rectangular tube section. Example

[0034] A caustic soda tank feeding funnel comprises a bucket body 1, the bucket body 1 is formed integrally by a concave pyramid section at the top, a rectangular tube section in the middle and a pyramid section at the bottom, and a feed port 2 communicating with the rectangular tube section of the bucket body 1 is provided at the bottom of the pyramid section of the bucket body 1, a prism-shaped cutter 3 is arranged at the top of the feed port 2, and the prism-shaped cutter 3 is formed by splicing four blades evenly distributed vertically, and a multi-layer buffer rod group 4 is arranged from top to bottom in the rectangular tube section of the bucket body 1, a single buffer rod group 4 is composed of buffer rods staggered vertically and horizontally, and the multi-layer buffer rod group 4 is in a staggered arrangement when distributed, not limited to Figure 3 The sieve holes shown correspond to each other one by one, thereby improving the collision between the caustic soda flakes and the buffer rod, and promoting the uniform particle size of the caustic soda flakes. The bottom of the pyramid section of the bucket body 1 is connected to a discharge port 5.

[0035] The angle between each two adjacent blades of the prism cutter 3 is 90°, and the blade angle value a of each blade of the prism cutter 3 is 30°, the angle value between the blade edge of each blade of the prism cutter 3 and the plane of the bucket body 1 is 120°, the prism cutter 3 is quadrangular, and the height value of the prism cutter 3 is 150mm.

[0036] The spacing between each two adjacent buffer rods in the buffer rod group 4 that are staggered vertically and horizontally is 35 mm. Example

[0037] A alkali liquid tank feeding funnel comprises a bucket body 1, which is integrally formed by a concave pyramid section at the top, a rectangular tube section in the middle and a pyramid section at the bottom, and a feed port 2 communicating with the rectangular tube section of the bucket body 1 is provided at the bottom of the pyramid section of the bucket body 1, a prism-shaped cutter 3 is arranged at the top of the feed port 2, and the prism-shaped cutter 3 is formed by splicing four vertically evenly distributed blades, and a multi-layer buffer rod group 4 is arranged from top to bottom in the rectangular tube section of the bucket body 1, and a single buffer rod group 4 is composed of buffer rods staggered horizontally and vertically from top to bottom, and a discharge port 5 is connected to the bottom of the pyramid section of the bucket body 1.

[0038] The angle between each two adjacent blades of the prismatic cutter 3 is 90°, and the blade angle a of each blade of the prismatic cutter 3 is 25°, the angle between the blade edge of each blade of the prismatic cutter 3 and the plane of the bucket body 1 is 115°, the prismatic cutter 3 is quadrangular, and the height of the prismatic cutter 3 is 180 mm.

[0039] In this embodiment, the spacing between each two adjacent buffer rods in the buffer rod group 4 that are staggered vertically and horizontally is 45 mm. Example

[0040] A alkali liquid tank feeding funnel comprises a bucket body 1, which is integrally formed by a concave pyramid section at the top, a rectangular tube section in the middle and a pyramid section at the bottom, and a feed port 2 communicating with the rectangular tube section of the bucket body 1 is provided at the bottom of the pyramid section of the bucket body 1, a prism-shaped cutter 3 is arranged at the top of the feed port 2, and the prism-shaped cutter 3 is formed by splicing four vertically evenly distributed blades, and a multi-layer buffer rod group 4 is arranged from top to bottom in the rectangular tube section of the bucket body 1, and a single buffer rod group 4 is composed of buffer rods staggered horizontally and vertically from top to bottom, and a discharge port 5 is connected to the bottom of the pyramid section of the bucket body 1.

[0041] The angle value between each two adjacent blades of the prismatic cutter 3 is 90°, and the blade angle value a of each blade of the prismatic cutter 3 is 35°, the angle value between the blade edge of each blade of the prismatic cutter 3 and the plane of the bucket body 1 is 125°, the prismatic cutter 3 is quadrangular, and the height value of the prismatic cutter 3 is 160mm.

[0042] In this embodiment, the spacing between each two adjacent buffer rods in the buffer rod group 4 that are staggered vertically and horizontally is 40 mm.

[0043] The working principle and use process of the utility model are as follows: when adding new caustic soda, the caustic soda flake bag is lifted and hoisted by the conventional electric hoist equipment available outside. When it is lifted and hoisted to the top of the bucket body 1, the caustic soda flake bag falls into the bucket body 1, and the concave pyramid section at the top of the bucket body 1 makes the reasonable inlet structure enable the bag to be tightly combined with the bucket body 1, so that the bottom of the bag is cut open under the action of gravity after contacting the prism-shaped cutter 3, and the caustic soda flake falls into the inner cavity of the bucket body 1 from the feed inlet 2, and the instantaneous large flow of caustic soda flakes passes through the buffer rod group 4. It can be forced to cross-flow to slow down the falling speed. At the same time, the caustic soda flakes that are stuck together into large pieces are broken into small pieces during the collision with the buffer rod, so that the caustic soda flakes with uniform particle size enter the lower part of the bucket body 1 and are finally discharged through the discharge port 5 to complete the addition of new caustic soda. When large pieces of caustic soda flakes cannot be broken and stay on the buffer rod group 4 during the falling process, the cleaning hole 7 can be opened and the large pieces of caustic soda flakes can be taken out manually. The inner surface of the lower part of the bucket body 1 is provided with a wear-resistant and corrosion-resistant lining plate 6 to ensure that the base material of the bucket body 1 is not worn and the service life is extended.

[0044] In the present utility model, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The term "and / or" used in this article includes any and all combinations of one or more related listed items. The terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0045] It should be noted that when an element is referred to as being "assembled on", "installed on", "fixed on" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0046] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A lye tank feeding funnel, characterized in that: The bucket body (1) comprises a bucket body (1), wherein the bucket body (1) is integrally formed by a concave pyramid section at the top, a rectangular tube section in the middle, and a pyramid section at the bottom, and a feed port (2) communicating with the rectangular tube section of the bucket body (1) is provided at the bottom of the pyramid section of the bucket body (1), a prism-shaped cutter (3) is provided at the top of the feed port (2), and the prism-shaped cutter (3) is formed by splicing four blades evenly distributed vertically, and a plurality of buffer rod groups (4) are provided from top to bottom in the rectangular tube section of the bucket body (1), and a single buffer rod group (4) is composed of buffer rods staggered vertically and horizontally from top to bottom, and a discharge port (5) is connected to the bottom of the pyramid section of the bucket body (1).

2. The alkali liquid tank feeding funnel according to claim 1, characterized in that: The included angle value of every two adjacent blades of the prism-shaped cutter (3) is 90°, and the blade angle value of each blade of the prism-shaped cutter (3) is 25°-35°.

3. The alkali liquid tank feeding funnel according to claim 2, characterized in that: The angle between the edge of each blade of the prism-shaped cutter (3) and the plane of the bucket body (1) is 115°-125°.

4. The alkali liquid tank feeding funnel according to claim 1, characterized in that: The prism-shaped cutter (3) is quadrangular in shape, and the height of the prism-shaped cutter (3) is ≥150 mm.

5. The alkali liquid tank feeding funnel according to claim 1, characterized in that: The spacing between each two adjacent buffer rods in the buffer rod group (4) that are staggered vertically and horizontally is 30-50 mm.

6. The alkali liquid tank feeding funnel according to claim 1, characterized in that: The inner surface of the pyramidal section of the bucket body (1) is provided with a wear-resistant and corrosion-resistant lining plate (6).

7. The alkali liquid tank feeding funnel according to claim 1, characterized in that: Cleaning holes (7) are respectively provided on the two side walls of the rectangular tube section of the bucket body (1), and sealing doors for sealing are provided in the cleaning holes (7).

8. The alkali liquid tank feeding funnel according to claim 1, characterized in that: A mouth-shaped bracket (8) is provided on the outer side of the bucket body (1), and the bracket (8) is fixedly connected to the rectangular pipe section of the bucket body (1).

9. The alkali liquid tank feeding funnel according to claim 1, characterized in that: The center points of the feed port (2), the prism-shaped cutter (3) and the discharge port (5) are located on the same vertical line.

10. The alkali liquid tank feeding funnel according to claim 1, characterized in that: Four groups of buffer rod groups (4) are provided, and the four groups of buffer rod groups (4) are evenly distributed from top to bottom in the rectangular tube section.

Citation Information

Patent Citations

  • Metallurgical powder feeding device

    CN210996484U