Wire cutting blanking mechanism

By using coolant buffering and cooling workpieces in the online cutting mechanism, and combining with the screen plate to remove particulate matter, the problem of deformation of the cutting surface of the workpiece after wire cutting is solved, significantly reducing the residual defect rate and promoting the promotion and use of workpieces.

CN222552385UActive Publication Date: 2025-03-04HEFEI FUOU PRECISION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420479519.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-04
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

After wire cutting, the cutting surface of the workpiece deforms due to high temperature, resulting in an increase in the residual defect rate and affecting promotion and use.

Method used

A wire cutting and cutting mechanism is designed, including a processing table, a cutting box and a screen plate. The cutting box is filled with coolant to buffer and cool the workpiece, and the screen plate is used to remove particulate matter during cutting.

Benefits of technology

It effectively avoids deformation of the cutting surface of the workpiece due to high temperature and collision, reduces the residual defect rate, promotes the promotion and use of the workpiece, and simplifies the cutting and recycling process.

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Abstract

The utility model relates to the technical field of wire-electrode cutting discharging, and discloses a wire-electrode cutting discharging mechanism which comprises a machining table, a cavity is formed in the machining table, four transmission blocks are slidably connected to the inner wall of the bottom side of the cavity, every two of the four transmission blocks form a group, and each group of transmission blocks is provided with a two-way lead screw in a spiral transmission mode; the top sides of the four transmission blocks are rotationally connected with clamping rods correspondingly, the top side of the machining table is fixedly connected with a U-shaped frame, and the rear side of the U-shaped frame is fixedly connected with a motor. Therefore, the situation that the cutting face of the workpiece deforms due to high temperature and collision can be effectively avoided, the defective rate of the workpiece is effectively reduced, application and popularization are facilitated, the screening plate can screen particles left when the surface of the workpiece is cut, and it is avoided that the particles are accumulated on the surface of the workpiece to affect follow-up recovery.
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Description

Technical Field

[0001] The present application relates to the technical field of wire cutting and blanking, and in particular to a wire cutting and blanking mechanism. Background Art

[0002] Wire cutting is the accumulation of free positive ions and electrons in the field, which quickly forms an ionized conductive channel. At this stage, a current is formed between the two plates. This causes countless collisions between particles, forming a plasma zone, which quickly rises to a high temperature of 8,000 to 12,000 degrees, instantly melting some materials on the surfaces of the two conductors. At the same time, due to the vaporization of the electrode and the dielectric fluid, a bubble is formed, and its pressure rises regularly until it is very high.

[0003] However, in practical applications, most of the existing workpieces are usually dropped directly after wire cutting. However, the cut surface after wire cutting will still retain high temperature. Therefore, the cut surface of the cut piece is affected by the high temperature. During the falling and impacting process, the cut surface is prone to deformation to varying degrees, which will increase the defective rate of the cut piece and is not conducive to its promotion and use.

[0004] Therefore, those skilled in the art provide a wire cutting blanking mechanism to solve the problems raised in the above background technology. Utility Model Content

[0005] In order to solve the problem proposed in the above background technology that the cutting surface of the cutting piece is affected by high temperature, which may cause the cutting surface to deform to varying degrees during the falling impact process, thereby increasing the defective rate of the cutting piece and being unfavorable for promotion and use, the present application provides a wire cutting blanking mechanism.

[0006] A wire cutting feeding mechanism provided in the present application adopts the following technical scheme: it includes a processing table, a cavity is opened inside the processing table, four transmission blocks are slidably connected to the inner wall of the bottom side of the cavity, the four transmission blocks are grouped in pairs and each group of transmission blocks is spirally driven with a bidirectional lead screw, the top sides of the four transmission blocks are rotatably connected with a clamping rod, the top side of the processing table is fixedly connected with a U-shaped frame, the rear side of the U-shaped frame is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a reciprocating lead screw, the outer side of the reciprocating lead screw is spirally driven and connected with a wire cutting head body, a feeding hole is opened on the top side of the processing table, a feeding box is placed directly below the feeding hole, a sieve plate is placed on the inner wall of the feeding box, and an appropriate amount of coolant is injected into the interior of the feeding box.

[0007] Preferably, a motor is fixedly connected to the bottom side of the discharge box, a transmission rod is fixedly connected to the output shaft of the motor, a transmission sleeve is slidably connected to the outer side of the transmission rod, a plurality of shifting rods are fixedly connected to the outer side of the transmission sleeve, and the plurality of shifting rods are located directly above the screen plate.

[0008] Preferably, a vertical groove is formed on the outer side of the transmission rod, and a vertical block is fixedly connected to the inner wall of the transmission sleeve, and the vertical block fits with the inner wall of the vertical groove.

[0009] Preferably, four guide rods are fixedly connected to the inner wall of the bottom side of the discharge box, and the four guide rods are all slidably connected to the screen plate, and two handles are fixedly connected to the top side of the screen plate.

[0010] Preferably, the right side of the material discharge box is fixedly connected with a transparent liquid pipe.

[0011] In summary, this application includes the following beneficial technical effects:

[0012] 1. By setting the coolant in the unloading box, the falling workpiece can be buffered and the cutting surface of the workpiece can be cooled down at the same time, so as to effectively avoid the deformation of the cutting surface of the workpiece due to high temperature and collision, effectively reduce the defective rate of the workpiece, and be conducive to promotion and use. The screen plate can screen the particles remaining on the surface of the workpiece when cutting to avoid accumulation on the surface of the workpiece and affect subsequent recycling.

[0013] 2. By setting the lever, the output shaft of the motor drives the transmission rod to rotate, the transmission rod drives the transmission sleeve to rotate, and the transmission sleeve drives the lever to rotate. When the lever rotates, the accumulated workpieces can be moved, so that the residual particles on the surface of the workpiece can be cleaned more thoroughly, which is conducive to the normal subsequent material recovery work and avoids the need for additional cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the appearance structure of a wire cutting blanking mechanism in an embodiment of the present application;

[0015] Figure 2 It is a cross-sectional structural schematic diagram of a wire cutting blanking mechanism in an embodiment of the present application;

[0016] Figure 3 It is a schematic diagram of the partial explosion connection structure of a wire cutting blanking mechanism in an embodiment of the present application.

[0017] Explanation of the reference numerals in the accompanying drawings: 1. Processing table; 2. Transmission block; 3. Bidirectional screw; 4. Clamping rod; 5. Motor; 6. Reciprocating screw; 7. Wire cutting head body; 8. Feed box; 9. Screen plate; 10. Transmission rod; 11. Transmission sleeve; 12. Push rod; 13. Vertical block; 14. Guide rod; 15. Handle; 16. Transparent liquid tube; 17. Motor. DETAILED DESCRIPTION

[0018] The following will be combined with the attached Figure 1-3The technical solution of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] The present application embodiment discloses a wire cutting blanking mechanism, referring to Figure 1-3 , including a processing table 1, the processing table 1 is provided with a cavity inside, four transmission blocks 2 are slidably connected to the inner wall of the bottom side of the cavity, the four transmission blocks 2 are grouped in pairs and each group of transmission blocks 2 is spirally driven with a bidirectional screw rod 3, the top sides of the four transmission blocks 2 are rotatably connected with a clamping rod 4, the top side of the processing table 1 is fixedly connected with a U-shaped frame, the rear side of the U-shaped frame is fixedly connected with a motor 5, the output shaft of the motor 5 is fixedly connected with a reciprocating screw rod 6, the outer side of the reciprocating screw rod 6 is spirally driven and connected with a wire cutting head body 7, a feeding hole is provided on the top side of the processing table 1, a feeding box 8 is placed just below the feeding hole, a sieve plate 9 is placed on the inner wall of the feeding box 8, and an appropriate amount of coolant is injected into the feeding box 8; by setting the sieve plate 9 and the coolant, the workpiece is placed on the processing table 1 as a whole, the bidirectional screw rod 3 is twisted, and the bidirectional screw rod 3 drives the two transmission The blocks 2 are close to each other, and the two transmission blocks 2 drive the two clamping rods 4 to approach each other. The four clamping rods 4 cooperate with each other to limit the placed workpiece, and the output shaft of the motor 5 drives the reciprocating screw 6 to rotate, and the reciprocating screw 6 drives the wire cutting head body 7 to move back and forth. During the movement of the wire cutting head body 7, the placed workpiece can be cut, and the cut workpiece falls downward into the discharge box 8 under the influence of gravity. At this time, the coolant in the discharge box 8 can buffer the falling workpiece and cool the cut surface of the workpiece at the same time, thereby effectively avoiding the deformation of the cut surface of the workpiece due to high temperature and collision, effectively reducing the defective rate of the workpiece, and is conducive to promotion and use. The sieve plate 9 can screen the particulate matter remaining on the surface of the workpiece when cutting to avoid accumulation on the surface of the workpiece affecting subsequent recovery.

[0020] In the present application, a motor 17 is fixedly connected to the bottom side of the material box 8, and the output shaft of the motor 17 is fixedly connected to the transmission rod 10, and the outer side of the transmission rod 10 is slidably connected to the transmission sleeve 11, and the outer side of the transmission sleeve 11 is fixedly connected to multiple levers 12, and the multiple levers 12 are located directly above the screen plate 9; by setting the lever 12, the output shaft of the motor 17 drives the transmission rod 10 to rotate, the transmission rod 10 drives the transmission sleeve 11 to rotate, and the transmission sleeve 11 drives the lever 12 to rotate. When the lever 12 rotates, the accumulated workpieces can be moved, so that the residual particles on the surface of the workpiece can be more thoroughly cleaned up, which is conducive to the normal progress of subsequent material unloading and recovery work, and avoids the need for additional cleaning process.

[0021] In the present application, a vertical groove is provided on the outer side of the transmission rod 10, and a vertical block 13 is fixedly connected to the inner wall of the transmission sleeve 11, and the vertical block 13 fits with the inner wall of the vertical groove; by setting the vertical groove and the vertical block 13, when the motor 17 drives the transmission rod 10 to rotate, the vertical groove and the vertical block 13 cooperate with each other, so that the transmission rod 10 can drive the transmission sleeve 11 to rotate while the two can slide against each other, effectively improving the convenience of use.

[0022] In the present application, four guide rods 14 are fixedly connected to the inner wall of the bottom side of the discharge box 8, and the four guide rods 14 are all slidably connected to the screen plate 9. Two handles 15 are fixedly connected to the top side of the screen plate 9. By setting the guide rods 14 and the handles 15, the handles 15 can be used to facilitate the sieve plate 9 to be pulled upward, thereby facilitating the removal of the accumulated workpieces. The four guide rods 14 cooperate with each other to enable the sieve plate 9 to keep moving in the vertical direction, thereby avoiding misalignment that affects the installation.

[0023] In the present application, a transparent liquid pipe 16 is fixedly connected to the right side of the material box 8; by setting the transparent liquid pipe 16, as the number of workpieces accumulated inside the material box 8 continues to increase, the liquid level of the coolant also continues to increase. At this time, by observing the transparent liquid pipe 16 and using the principle of the communicating vessel, the highest liquid level inside the material box 8 can be judged to avoid overflow.

[0024] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0025] The implementation principle of a wire cutting unloading mechanism in the embodiment of the present application is as follows: when in use, the workpiece is placed on the processing table 1 as a whole, and the bidirectional screw rod 3 is twisted. The bidirectional screw rod 3 drives the two transmission blocks 2 to approach each other, and the two transmission blocks 2 drive the two clamping rods 4 to approach each other. The four clamping rods 4 cooperate with each other to limit the placed workpiece, and the output shaft of the motor 5 drives the reciprocating screw rod 6 to rotate, and the reciprocating screw rod 6 drives the wire cutting head body 7 to move back and forth. During the movement of the wire cutting head body 7, the placed workpiece can be cut, and the cut workpiece falls downward into the unloading box 8 under the influence of gravity. At this time, the coolant in the unloading box 8 can buffer the falling workpiece and cool down the cut surface of the workpiece, thereby effectively avoiding the deformation of the cut surface of the workpiece due to high temperature and collision, effectively reducing the defective rate of the workpiece, and is conducive to popularization and use. The sieve plate 9 can screen the particles remaining on the surface of the workpiece when cutting to avoid accumulation on the surface of the workpiece affecting subsequent recycling. The motor 1 The output shaft of 7 drives the transmission rod 10 to rotate, and the transmission rod 10 drives the transmission sleeve 11 to rotate, and the transmission sleeve 11 drives the lever 12 to rotate. When the lever 12 rotates, the accumulated workpieces can be moved, so that the residual particles on the surface of the workpiece can be cleaned up more thoroughly, which is conducive to the normal progress of subsequent material unloading and recovery work, and avoids the need for additional cleaning process. When the motor 17 drives the transmission rod 10 to rotate, the vertical groove and the vertical block 13 cooperate, so that the transmission rod 10 drives the transmission sleeve 11 to rotate while the two can slide against each other, effectively improving the convenience of use. The handle 15 can be used to easily pull the sieve plate 9 upward, so as to facilitate the removal of the accumulated workpieces. The four guide rods 14 cooperate with each other to keep the sieve plate 9 moving in the vertical direction to avoid dislocation affecting the installation. As the number of workpieces accumulated inside the unloading box 8 continues to increase, the liquid level of the coolant is also constantly increasing. At this time, the transparent liquid pipe 16 can use the principle of communicating vessels to judge the highest liquid level inside the unloading box 8 to avoid overflow.

[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0027] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures involved in the embodiments disclosed in the present invention are involved, and other structures can refer to the usual design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

Claims

1. A wire cutting blanking mechanism, comprising a processing table (1), characterized in that: The processing table (1) has a cavity formed inside, and four transmission blocks (2) are slidably connected to the inner wall of the bottom side of the cavity. The four transmission blocks (2) are grouped in pairs and each group of transmission blocks (2) is spirally driven with a bidirectional screw rod (3). The top sides of the four transmission blocks (2) are rotatably connected with a clamping rod (4). The top side of the processing table (1) is fixedly connected with a U-shaped frame, and the rear side of the U-shaped frame is fixedly connected with a motor (5). The output shaft of the motor (5) is fixedly connected with a reciprocating screw rod (6), and the outer side of the reciprocating screw rod (6) is spirally driven and connected with a wire cutting head body (7). The top side of the processing table (1) has a feeding hole, and a feeding box (8) is placed directly below the feeding hole. A sieve plate (9) is placed on the inner wall of the feeding box (8), and a suitable amount of cooling liquid is injected into the inside of the feeding box (8).

2. A wire cutting blanking mechanism according to claim 1, characterized in that: A motor (17) is fixedly connected to the bottom side of the material discharge box (8), the output shaft of the motor (17) is fixedly connected to a transmission rod (10), the outer side of the transmission rod (10) is slidably connected to a transmission sleeve (11), the outer side of the transmission sleeve (11) is fixedly connected to a plurality of shifting rods (12), and the plurality of shifting rods (12) are located directly above the screen plate (9).

3. A wire cutting blanking mechanism according to claim 2, characterized in that: A vertical groove is formed on the outer side of the transmission rod (10), and a vertical block (13) is fixedly connected to the inner wall of the transmission sleeve (11), wherein the vertical block (13) fits the inner wall of the vertical groove.

4. A wire cutting blanking mechanism according to claim 1, characterized in that: Four guide rods (14) are fixedly connected to the inner wall of the bottom side of the material discharge box (8), and the four guide rods (14) are all slidably connected to the screen plate (9). Two handles (15) are fixedly connected to the top side of the screen plate (9).

5. The wire cutting blanking mechanism according to claim 1, characterized in that: The right side of the material discharge box (8) is fixedly connected with a transparent liquid pipe (16).

Citation Information

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