Lead-acid battery casting and welding conveyor

Abstract

The present invention is a lead-acid battery cast welding conveyor, which includes an ear-straightening and flipping module, a brush cutting module, a dipping and conveying module, and a cast welding butt joint module, wherein the ear-straightening and flipping module and the dipping and conveying module are arranged on a frame, the brush cutting module is arranged on the inner side of the frame below the brush cutting panel between the ear-straightening and flipping module and the dipping and conveying module, and the cast welding butt joint module is arranged on the outer side of the frame next to the dipping and conveying module. The advantages of the present invention are: reasonable structural design, cylinder and motor drive, automatic realization of a series of actions such as ear-straightening, brush cutting, dipping, entering and exiting the cast welding machine, simplifying production operations and greatly improving production efficiency.

Description

Technical Field

[0001] The invention relates to a lead-acid battery casting and welding conveyor. Background Art

[0002] In the production process of lead-acid batteries, the prior art requires manual ear adjustment of the pole group, flipping and moving the battery fixture, and repeated operations. For batteries with relatively large dimensions, the battery fixture is also relatively heavy, and manual operation is labor-intensive and inefficient. Summary of the invention

[0003] The present invention proposes a lead-acid battery casting and welding conveyor, which aims to overcome the above-mentioned shortcomings of the prior art, realize a series of actions such as automatic ear adjustment, fixture flipping, ear cutting and brushing, fixture transportation, etc., reduce labor intensity and improve efficiency.

[0004] The technical solution of the present invention is a lead-acid battery cast welding conveyor, which structure includes an ear whole and flip module, a cutting and brushing module, a dipping and conveying module and a cast welding butt joint module, wherein the ear whole and flip module and the dipping and conveying module are arranged on a frame, the cutting and brushing module is arranged on the inner side of the frame below the cutting and brushing panel between the ear whole and flip module and the dipping and conveying module, and the cast welding butt joint module is arranged on the outer side of the frame next to the dipping and conveying module.

[0005] Preferably, the ear wholeing and flipping module comprises A lifting cylinder, a handle pressing cylinder, an ear wholeing cylinder, A servo motor and a claw cylinder, wherein the A servo motor is connected to a reducer, the reducer drive is connected to a rotating shaft, the rotating shaft is connected to a flipping plate, an A clamp is placed on the flipping plate, clamp handles are arranged on both sides of the A clamp, a pole group with pole ears is placed in the A clamp, a claw is installed on the flipping plate, the claw is located on the outside of the A clamp, the claw is driven and connected by the claw cylinder, the A lifting cylinder is arranged above the flipping plate through a mounting column, the movable end of the A lifting cylinder is connected to the ear wholeing cylinder, the movable end of the ear wholeing cylinder is connected to the ear wholeing bar, the position of the ear wholeing bar corresponds to the pole ear, handle pressing cylinders are arranged on both sides of the A lifting cylinder, a pressing plate is arranged on the movable end of the handle pressing cylinder, and the position of the pressing plate corresponds to the clamp handle.

[0006] Preferably, the brush cutting module includes a brush motor, a brush cutting cylinder and a cutter motor. The brush motor is connected to a brush shaft equipped with a brush through a transmission belt drive. The cutter motor is connected to a knife shaft equipped with a cutting blade through a transmission belt drive. The knife shaft, brush shaft, brush motor and cutter motor are installed on a mounting frame. A slider is provided at the bottom of the mounting frame. The slider is slidably connected to the guide light shaft on the inner side of the frame. The movable end of the brush cutting cylinder is connected to a sliding seat.

[0007] Preferably, the dipping and conveying module includes a B servo motor, a large lifting cylinder, a small lifting cylinder and an A hook cylinder, wherein the B servo motor drives and connects to a ball screw, on which a large lifting cylinder is mounted, the movable end of the large lifting cylinder is connected to the small lifting cylinder, the movable end of the small lifting cylinder is connected to a U-shaped arm, the U-shaped arm is connected to the A hook cylinder, the movable end of the A hook cylinder is connected to the A hook, and the dipping plate is arranged below the middle of the ball screw.

[0008] Preferably, the cast-welding docking module includes a cast welding machine, left and right cylinders, a B hook cylinder, a push-pull cylinder, a B lifting cylinder and a table panel, wherein B clamps and C clamps are respectively placed on both ends of the table panel, the bottom of the table panel is slidably connected to the slide rail on the platform through a slider, left and right cylinders are arranged on the platform, the movable ends of the left and right cylinders are connected to the table panel, a push-pull cylinder is arranged on the side of the platform in the middle of the slide rail, the movable end of the push-pull cylinder is connected to the B hook cylinder, the movable end of the B hook cylinder is connected to the B hook, the cast welding machine is arranged corresponding to the position of the movable end of the push-pull cylinder, the bottom of the platform is connected to the movable end of the B lifting cylinder, and the B lifting cylinder is arranged on the bottom mounting seat.

[0009] The advantages of the present invention are as follows: the structure is reasonably designed, and the cylinder and motor drive are adopted to realize a series of actions such as ear trimming, brush cutting, dipping in liquid, entering and exiting the casting welding machine, etc., which simplifies the production operation and greatly improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the lead-acid battery cast welding conveyor of the present invention.

[0011] Figure 2-1 yes Figure 1 Schematic diagram of the structure of the ear adjustment and flip module.

[0012] Figure 2-2 yes Figure 2-1 Side view of.

[0013] Figure 3-1 yes Figure 1 Schematic diagram of the structure of the middle cutting brush module.

[0014] Figure 3-2 yes Figure 3-1 Top view of the .

[0015] Figure 4-1 yes Figure 1 Schematic diagram of the structure of the dipping liquid and conveying module.

[0016] Figure 4-2 yes Figure 4-1 Side view of.

[0017] Figure 5-1 yes Figure 1 Schematic diagram of the structure of the cast welding docking module.

[0018] Figure 5-2 yes Figure 5-1 Side view of.

[0019] In the figure, A is the ear-straightening and flipping module, B is the cutting and brushing module, C is the dipping and conveying module, D is the cast welding docking module, and E is the frame; 1 is the A lifting cylinder, 2 is the pressure handle cylinder, 3 is the ear-straightening cylinder, 4 is the ear-straightening bar, 5 is the pole ear, 6 is the A fixture, 7 is the clamp, 8 is the flip plate, 9 is the rotating shaft, 10 is the fixture handle, 11 is the A servo motor, 12 is the reducer, 13 is the clamp cylinder, 14 is the pressure plate, 15 is the knife shaft, 16 is the brush shaft, 17 is the brush motor, and 18 is the cutting and brushing cylinder. , 19 is the cutter motor, 20 is the station one button, 21 is the station two button, 22 is the B servo motor, 23 is the ball screw, 24 is the large lifting cylinder, 25 is the small lifting cylinder, 26 is the dipping plate, 27 is the U-shaped boom, 28 is the A hook, 29 is the A hook cylinder, 30 is the plastic shell, 31 is the B fixture, 32 is the cast welding machine, 33 is the C fixture, 34 is the left and right cylinders, 35 is the B hook cylinder, 36 is the B hook, 37 is the push-pull cylinder, 38 is the B lifting cylinder, and 39 is the table panel. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below with reference to examples and specific implementation modes.

[0021] like Figure 1 As shown, the lead-acid battery cast welding conveyor has a structure including an ear filling and flipping module A, a cutting and brushing module B, a dipping and conveying module C and a cast welding butt joint module D, wherein the ear filling and flipping module A and the dipping and conveying module C are arranged on a frame E, the cutting and brushing module B is arranged on the inner side of the frame E below the cutting and brushing panel between the ear filling and flipping module A and the dipping and conveying module C, and the cast welding butt joint module D is arranged on the outer side of the frame E next to the dipping and conveying module C.

[0022] like Figure 2-1 , 2-2 As shown, the ear-straightening and flipping module A includes an A lifting cylinder 1, a pressing handle cylinder 2, an ear-straightening cylinder 3, an A servo motor 11 and a claw cylinder 13, wherein the A servo motor 11 is connected to a reducer 12, the reducer 12 drives and connects to a rotating shaft 9, the rotating shaft 9 is connected to a flip plate 8, an A clamp 6 is placed on the flip plate 8, clamp handles 10 are arranged on both sides of the A clamp 6, a pole group with a pole ear 5 is placed in the A clamp 6, a claw 7 is arranged on the flip plate 8, the claw 7 is located on the outside of the A clamp 6, the claw 7 is driven and connected by the claw cylinder 13, the A lifting cylinder 1 is arranged above the flip plate 8 through a mounting column, the movable end of the A lifting cylinder 1 is connected to the ear-straightening cylinder 3, the movable end of the ear-straightening cylinder 3 is connected to the ear-straightening bar 4, the position of the ear-straightening bar 4 corresponds to the pole ear 5, pressing handle cylinders 2 are arranged on both sides of the A lifting cylinder 1, a pressing plate 14 is arranged on the movable end of the pressing handle cylinder 2, and the position of the pressing plate 14 corresponds to the clamp handle 10.

[0023] like Figure 3-1 , 3-2 As shown, the brush cutting module B includes a brush motor 17, a brush cutting cylinder 18 and a cutter motor 19. The brush motor 17 is connected to a brush shaft 16 equipped with a brush through a transmission belt drive. The cutter motor 19 is connected to a knife shaft 15 equipped with a cutting blade through a transmission belt drive. The knife shaft 15, the brush shaft 16, the brush motor 17 and the cutter motor 19 are installed on a mounting frame. A slider is provided at the bottom of the mounting frame. The slider is slidably connected to the guide light shaft on the inner side of the frame E, and the movable end of the brush cutting cylinder 18 is connected to a sliding seat.

[0024] The connection control principle between the station 1 button 20 and the station 2 button 21 and each motor and cylinder is the prior art, and their positions can be set as required.

[0025] like Figure 4-1 , 4-2 As shown, the dipping and conveying module C includes a B servo motor 22, a large lifting cylinder 24, a small lifting cylinder 25 and an A hook cylinder 29, wherein the B servo motor 22 drives and connects to the ball screw 23, the ball screw 23 is provided with a large lifting cylinder 24, the movable end of the large lifting cylinder 24 is connected to the small lifting cylinder 25, the movable end of the small lifting cylinder 25 is connected to the U-shaped arm 27, the U-shaped arm 27 is connected to the A hook cylinder 29, the movable end of the A hook cylinder 29 is connected to the A hook 28, and the dipping plate 26 is arranged below the middle of the ball screw 23.

[0026] like Figure 5-1 , 5-2 As shown, the cast welding docking module D includes a cast welding machine 32, left and right cylinders 34, a B hook cylinder 35, a push-pull cylinder 37, a B lifting cylinder 38 and a table panel 39, wherein B clamps 31 and C clamps 33 are respectively placed on both ends of the table panel 39, and the bottom of the table panel 39 is slidably connected to the slide rail on the platform through a slider, and left and right cylinders 34 are arranged on the platform, and the movable ends of the left and right cylinders 34 are connected to the table panel 39, and a push-pull cylinder 37 is arranged on the side of the platform in the middle of the slide rail, and the movable end of the push-pull cylinder 37 is connected to the B hook cylinder 35, and the movable end of the B hook cylinder 35 is connected to the B hook 36, and the cast welding machine 32 is arranged corresponding to the movable end position of the push-pull cylinder 37, and the bottom of the platform is connected to the movable end of the B lifting cylinder 38, and the B lifting cylinder 38 is arranged on the bottom mounting seat.

[0027] According to the above structure, when working:

[0028] 1) Ear adjustment and flip module A:

[0029] Manually place the A clamp 6 on the flip plate 8 and put in the pole group, press the button 20 of the workstation, the claw cylinder 13 retracts, the claw 7 clamps the clamp 6, the A lifting cylinder 1 descends, the whole ear cylinder 3 retracts and retracts three times, the whole ear bar 4 aligns the pole ear 5, the pressing handle cylinder 2 extends, the pressing plate 14 presses the clamp handle 10, the clamp 6 is clamped, the pressing handle cylinder 2 retracts, the A lifting cylinder 1 retracts, the A servo motor 11 drives the reducer 12 to drive the rotating shaft 9 to rotate, the flip plate 8 flips 180 degrees, the claw cylinder 13 extends, the claw 7 releases the clamp 6, the servo motor 11 reverses, and the flip plate 8 is reset.

[0030] 2) Brush cutting module B:

[0031] After the flip plate 8 of the ear adjustment and flip module A is reset, the cutter motor 19 and the brush motor 17 respectively drive the brush shaft 16 (with a brush) and the knife shaft 15 (with a cutting blade) to rotate. After 2 seconds, the brush cutting cylinder 18 extends (in-place detection), the brush motor 17 reverses (the direction of the cutter motor 19 remains unchanged), the brush cutting cylinder 18 retracts into place, the brush motor 17 and the cutter motor 19 stop rotating, and the brush cutting is completed.

[0032] 3) Dipping and conveying module C:

[0033] After the brush cutting is completed, the plastic shell 30 is manually placed, the button 21 of the second station is pressed, the B servo motor 22 drives the ball screw 23, and the U-shaped hanging arm 27 moves right from the origin position (set by the system) to just above the A fixture 6, the lifting cylinder 24 extends, the A hook cylinder 29 retracts, clamps the A fixture 6, the lifting cylinder 24 retracts, the B servo motor 22 drives the U-shaped hanging arm 27 to move left to above the dipping plate 26 (dipping level) (set by the system), the lifting cylinder 25 extends, the A fixture 6 descends, the pole ear 5 dips the liquid, and the lifting cylinder 25 Retract, B servo motor 22 drives U-shaped crane arm 27 to move left to the position for dipping the casting welding liquid, the lifting small cylinder 25 extends, A clamp 6 descends, the casting welding liquid on the pole ear 5 is dipped dry (a sponge can be laid underneath), the lifting small cylinder 25 retracts, B servo motor 22 drives U-shaped crane arm 27 to carry A clamp 6 to the table panel 39 of the casting welding docking module, the lifting small cylinder 25 extends, A hook cylinder 29 extends, A hook 28 releases A clamp 6, the lifting small cylinder 2 rises, and B servo motor 22 drives U-shaped crane arm 27 to return to the origin.

[0034] 4) Casting welding module D:

[0035] After the A fixture 6 is placed on the table panel 39, it is regarded as the B fixture 31 (i.e., this group of batteries), the U-shaped boom 27 returns to the origin, the cast welding of the C fixture 33 (i.e., the previous group of batteries) is completed (the cast welding machine provides a signal), the B hook cylinder 35 retracts, the B hook 36 clamps the C fixture 33, the push-pull cylinder 37 retracts, the hook B hook cylinder 35 extends, the C fixture 33 is released, the left and right cylinders 34 extend, the fixture switches the workstation, the B hook cylinder 35 retracts, the B hook 36 clamps the B fixture 31, the push-pull cylinder 37 extends, the B fixture 31 is sent into the cast welding machine 32 (existing technology), the B hook cylinder 35 extends, the B fixture 31 is released, the cast welding machine 32 starts and starts cast welding, the battery on the C fixture 33 is manually removed and the C fixture 33 is moved away, the left and right cylinders 34 retract, and the table panel 39 is reset.

[0036] When the cast welding machine needs to be repaired manually, the lifting cylinder 38 is controlled to extend, which can provide a larger maintenance space. Usually, the lifting cylinder 38 is in a retracted state.

[0037] All the components mentioned above are prior art, and those skilled in the art can use any model and existing design that can achieve their corresponding functions.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A lead-acid battery cast welding conveyor, characterized in that it comprises an ear-splitting and flipping module (A), a cutting and brushing module (B), a dipping and conveying module (C) and a cast welding butt joint module (D), wherein the ear-splitting and flipping module (A) and the dipping and conveying module (C) are arranged on a frame (E), the cutting and brushing module (B) is arranged on the inner side of the frame (E) below the cutting and brushing panel between the ear-splitting and flipping module (A) and the dipping and conveying module (C), and the cast welding butt joint module (D) is arranged on the outer side of the frame (E) next to the dipping and conveying module (C); the ear-splitting and flipping module (A) and the dipping and conveying module (C) are arranged on the inner side of the frame (E) below the cutting and brushing panel between the ear-splitting and flipping module (A) and the dipping and conveying module (C); The transfer module (A) comprises an A lifting cylinder (1), a handle pressing cylinder (2), an ear-forming cylinder (3), an A servo motor (11) and a claw cylinder (13), wherein the A servo motor (11) is connected to a reducer (12), the reducer (12) drives and connects a rotating shaft (9), the rotating shaft (9) is connected to a flip plate (8), an A fixture (6) is placed on the flip plate (8), fixture handles (10) are provided on both sides of the A fixture (6), a pole group with a pole ear (5) is placed in the A fixture (6), a claw (7) is provided on the flip plate (8), and the claw (7) is located outside the A clamp (6), the claw (7) is driven and connected by the claw cylinder (13), the A lifting cylinder (1) is arranged above the flip plate (8) through the mounting column, the movable end of the A lifting cylinder (1) is connected to the whole ear cylinder (3), the movable end of the whole ear cylinder (3) is connected to the whole ear bar (4), the position of the whole ear bar (4) corresponds to the pole ear (5), the A lifting cylinder (1) is provided with a pressure handle cylinder (2) on both sides, the pressure handle cylinder (2) is provided with a pressure plate (14), the position of the pressure plate (14) corresponds to the clamp handle (10); the brush cutting die The block (B) comprises a brush motor (17), a brush cutting cylinder (18) and a cutter motor (19). The brush motor (17) is connected to a brush shaft (16) equipped with a brush through a transmission belt drive. The cutter motor (19) is connected to a cutter shaft (15) equipped with a cutter blade through a transmission belt drive. The cutter shaft (15), the brush shaft (16), the brush motor (17) and the cutter motor (19) are installed on a mounting frame. A slide block is provided at the bottom of the mounting frame. The slide block is slidably connected to a guide light shaft on the inner side of the frame (E). The movable end of the brush cutting cylinder (18) is connected to a sliding seat.

2. The lead-acid battery casting and welding conveyor according to claim 1, characterized in that The dipping and conveying module (C) comprises a B servo motor (22), a large lifting cylinder (24), a small lifting cylinder (25) and an A hook cylinder (29), wherein the B servo motor (22) is driven and connected to a ball screw (23), a large lifting cylinder (24) is mounted on the ball screw (23), a movable end of the large lifting cylinder (24) is connected to the small lifting cylinder (25), a movable end of the small lifting cylinder (25) is connected to a U-shaped suspension arm (27), the U-shaped suspension arm (27) is connected to the A hook cylinder (29), a movable end of the A hook cylinder (29) is connected to the A hook (28), and a dipping plate (26) is arranged below the middle of the ball screw (23).

3. The lead-acid battery casting and welding conveyor according to claim 1, characterized in that The cast welding docking module (D) comprises a cast welding machine (32), left and right cylinders (34), a B hook cylinder (35), a push-pull cylinder (37), a B lifting cylinder (38) and a table panel (39), wherein a B clamp (31) and a C clamp (33) are respectively placed on both ends of the table panel (39), the bottom of the table panel (39) is slidably connected to a slide rail on a platform through a slider, left and right cylinders (34) are arranged on the platform, and the movable ends of the left and right cylinders (34) are connected to the table panel (39), a push-pull cylinder (37) is arranged on the side of the platform in the middle of the slide rail, the movable end of the push-pull cylinder (37) is connected to the B hook cylinder (35), and the movable end of the B hook cylinder (35) is connected to the B hook (36), the cast welding machine (32) is arranged corresponding to the movable end of the push-pull cylinder (37), the bottom of the platform is connected to the movable end of the B lifting cylinder (38), and the B lifting cylinder (38) is arranged on the bottom mounting seat.

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