Material lifting and conveying system

By designing a material lifting and transmission system for fine-connection systems, the problems of low material lifting and transmission efficiency, high equipment complexity and high cost in the prior art are solved, and efficient material lifting and transmission are achieved, reducing equipment complexity and cost.

CN111003654BActive Publication Date: 2025-03-14LUTAI TEXTILE +1
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Patent Information

Application Number
CN201911160473.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-23
Publication Date
2025-03-14
Estimated Expiration
2039-11-23

AI Technical Summary

Technical Problem

The existing detailed liaison system has problems such as inefficiency, high equipment complexity and high cost during material improvement and transmission. The AGV trolley occupies ground space, affecting workers' daily maintenance work.

Method used

A material lifting and transmission system is designed, including a lifting mechanism, a transport hanger, a flip base and a transport box. Through the lifting movement of the lifting mechanism and the lifting function of the transport hanger, efficient material lifting and transmission can be achieved.

Benefits of technology

This system makes the removal and placement of materials more convenient and efficient, reduces the complexity of equipment and manufacturing costs, and avoids the problem of AGV trolley occupying ground space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a material lifting and transmission system, comprising a lifting mechanism, a transport hanger, a flap base, and a transport box; the lifting mechanism is fixed near the inlet and outlet of a spinning frame or a winding machine; a transport hanger is arranged on the top of the lifting mechanism; a liftable flap base is connected inside the lifting mechanism, and a removable transport box is placed on the flap base. The present invention has the advantages of being able to customize the transport box according to the customer's original material turnover box to adapt to the system's operation and quick unhooking or hoisting mode; the entire system adopts a modular assembly method, with the advantages of small footprint, flexible configuration, and easy installation.
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Description

Technical Field

[0001] The invention relates to a material lifting and transmission system used in a thin network, belonging to the field of automated mechanical equipment. Background Art

[0002] Fine winding connection is the mechanical equipment system connecting the spinning frame and the winding machine. Limited by the working efficiency of the spinning frame, it usually takes more than 2, or even 3 to 5 spinning frames to correspond to and meet the working efficiency of a winding machine. In the early production process of the spinning mill, workers mainly collected the spinning tubes and then transported them to the corresponding winding machine area for winding. This process requires strict registration and management to prevent corresponding transportation errors and affect production. The specifications of fine yarn products involve parameters such as color and count. It is difficult to identify fine yarn products of the same color and different counts with the naked eye. Therefore, in order to prevent errors, strict numbering is required, and circulation, storage and transportation records are kept, which consumes a lot of manpower and material resources.

[0003] In order to improve production efficiency and reduce the risk of material confusion during storage and transportation, a special "fine-link" equipment was developed to establish a "fine-link" between multiple spinning machines and multiple winding machines.

[0004] At present, there are some interconnected solutions on the market, such as a interconnected conveying system with Chinese patent publication number CN104846492A or Chinese patent publication number CN204608276U, which uses the relatively mature AGV intelligent car technology to set up several AGV cars between the spinning machine working group and the winding machine working group, and uses wireless remote control devices and wireless scheduling devices to coordinate and control the AGV cars. However, such an AGV car intelligent transportation system mainly relies on the development of AGV control technology, and has high use and maintenance costs. In addition, the AGV car moves on the ground, occupying the floor space of the workshop, which will affect the daily maintenance work of workers in the workshop. The AGV car also needs to be charged and maintained, and needs to be over-configured to meet the usage needs.

[0005] There is also a fine-linked tube yarn conveying device with Chinese patent publication number CN207987402U, a fine-linked tube yarn conveying device and conveying method with Chinese patent publication number CN108301079A, a fine-linked tube yarn conveying system and conveying method with Chinese patent publication number CN110386506A, a fine-linked tube yarn conveying system and conveying method with Chinese patent publication number CN110396738A, and a fine-linked tube yarn and bobbin conveying interface device and conveying method with Chinese patent publication number CN108560088A, and a fine-linked tray operating device with Chinese patent publication number CN201236242Y. A series of fine-linked solutions are disclosed, but more of the overall connection method and system operation method are introduced, and the specific transportation mechanism solution is not involved.

[0006] There is also a conveying interface device for fine-linked tube yarn and bobbin and a conveying method thereof with Chinese patent publication number CN108560088A, and a conveying interface device for fine-linked tube yarn and bobbin with Chinese patent publication number CN207877969U, which discloses some specific details of fine-linked equipment, but adopts a relatively complex single-spindle conveying method, with low conveying efficiency, and the output interval of a single spindle of the spinning machine is very short, requiring a high-frequency switching channel of the fine-linked machine to meet the operation of the entire system.

[0007] In order to meet the production needs of spinning mill workshops, it is necessary to conduct further research on the fine-winding connection between spinning machines and winding machines, in order to break through the fine-winding connection technology, especially the group-to-group fine-winding connection system, because the connecting track of the group-to-group connection mode enables the spinning machine and the winding machine to be connected, and the production capacity of the winding machine can be universal for the whole group. Therefore, the number of spindles of each spinning machine and winding machine can be reasonably selected without affecting the production capacity matching of the fine winding.

[0008] The entire interconnected system includes the design of the track conveying system, the design of the material lifting and transmission system, and the design of the whole machine control system. This application focuses on the research of the material lifting and transmission system. Summary of the invention

[0009] The object of the present invention is to provide a material lifting and conveying system for use in a fine-network system, so that the taking and putting of materials are more convenient and efficient, while reducing the complexity of the equipment and reducing the manufacturing cost.

[0010] In order to achieve the above-mentioned purpose of the invention, the present invention provides a material lifting and transporting system, characterized in that it includes a lifting mechanism, a transport hanger, a flap base, and a transport box;

[0011] The lifting mechanism is fixed near the feeding and discharging openings of a spinning frame or a winding machine; a transport hanging frame is provided at the top of the lifting mechanism; a liftable flap base is connected inside the lifting mechanism, and a removable transport box is placed on the flap base.

[0012] Further, the lifting mechanism includes a lifting basket frame, a suspension rail fixing frame, a lifting seat, lifting guide rods, a lifting limit wheel set, a lifting drive platform, and a lifting drive mechanism;

[0013] A suspension rail fixing frame is provided at the top of the lifting basket frame, and the suspension rail fixing frame fixes the suspension rail inside the transport hanging frame;

[0014] A vertically liftable lifting seat is provided inside the lifting basket frame, and the lifting seat is used to fix the flap base;

[0015] Lifting guide rods are arranged inside the lifting basket frame, and a lifting limit wheel set is provided inside the lifting seat. The lifting limit wheel set is matched with the lifting guide rods;

[0016] A lifting drive platform is provided at the upper part of the lifting basket frame, and a lifting drive mechanism is arranged on the lifting drive platform. The lifting drive mechanism is connected to the lifting seat through a lifting drive element; under the drive of the lifting drive mechanism, the lifting seat realizes a lift with controllable height along the lifting guide rods.

[0017] Furthermore, the lifting guide rods are cylindrical guide rods, and 4 of them are provided; the lifting seat is cubic in shape, and the lifting limit wheel sets are provided on both the upper and lower sides thereof.

[0018] Furthermore, the lifting drive mechanism is composed of a motor driving a wire reel through a steel wire rope. The end of the steel wire rope is fixed on the lifting seat, and the steel wire rope is wound around the wire reel. The lifting of the lifting seat is realized by driving the wire reel to take in the wire by the motor.

[0019] Furthermore, height-adjustable feet are respectively provided at the four corners of the bottom of the lifting basket frame.

[0020] Further, the transport hanging frame includes a suspension rail and a lifting frame; the lifting frame is installed below the suspension rail;

[0021] The cross-section of the suspension rail is in the shape of a "door", the upper part of which is a fixed installation groove and is installed and fixed through fasteners; the lower part of which is a guide rail groove, and the lifting frame is suspended inside it;

[0022] The lifting frame includes a hanging frame seat, a hook, a pulley seat, and a pulley set;

[0023] The bottom left and right sides of the hanger seat are fixed with hooks to form barbs; the upper part of the hanger seat is provided with a pulley seat, and the pulley seat penetrates into the guide rail groove of the hanging rail; the pulley seat is fixed with a pulley block, and the pulley block is stuck in the hanging rail groove and can move along the hanging rail groove of the hanging rail;

[0024] Friction wheels are arranged at intervals on the hanging rails, and the lifting frame is driven by the friction wheels to realize the movement of the lifting frame on the hanging rails.

[0025] Furthermore, each set of lifting frames includes at least two pulley seats, which are respectively fixed at two ends of the hanging frame seat.

[0026] Furthermore, the transport box includes a turnover basket, a box frame, and a bracket;

[0027] The box frame wraps and fixes the turnover basket; a bracket is provided on the upper part of the box frame, and the bracket is fixed on both sides respectively and folded inward to form a hanging channel;

[0028] The hook portion of the lifting frame can enter the upper portion of the transport box through the hanging channel.

[0029] Furthermore, the flip plate base includes a base frame, a flip frame, a flip hinge, a flip drive mechanism, and a flip box fixer;

[0030] The base frame is fixed on the lifting seat in the lifting mechanism;

[0031] A flip frame is arranged above the base frame through the flip hinge, and the flip hinge is fixed to the outer edge of the base frame; the flip frame can flip relative to the base frame around the flip hinge;

[0032] A flip driving mechanism is provided between the base frame and the flip frame;

[0033] The turning frame is provided with a box turning fixture; the bottom of the box frame of the transport box is provided with a box turning piece; the box turning fixture cooperates with the box turning piece so that the transport box can be quickly disassembled and fixed on the turning frame.

[0034] Furthermore, the flip driving mechanism is a pneumatic flip mechanism, including a flip cylinder; the bottom of the cylinder body of the flip cylinder is fixed in the lifting seat through a first hinge shaft, and the top of the piston rod of the flip cylinder is fixed in the flip frame through a second hinge shaft. The piston rod of the flip cylinder telescopes, thereby driving the flip frame to flip relative to the base frame around the flip hinge.

[0035] Furthermore, alignment bevel blocks are provided on the four sides of the flip frame, and the four alignment bevel blocks are all inclined inward; the rectangular size formed by the inner bottom edges of the four alignment bevel blocks is consistent with the rectangular size formed by the outer bottom edge of the transport box.

[0036] Furthermore, the box turning piece is a ferromagnetic metal sheet, and the box turning fixture is an electromagnet. When the electromagnet of the box turning fixture is energized, it can generate magnetism, attract the metal sheet of the box turning piece, fix the transport box on the turning frame, and turn over with the turning frame.

[0037] Furthermore, the box turning pieces are provided in four numbers, which are respectively located at the four corners of the bottom of the transport box; the box turning fixtures are also provided in four numbers, which are respectively located at the four corners of the inner side of the turning frame.

[0038] The lifting mechanism of the present invention cooperates with the transport hanger and the transport box to realize the transfer operation of the transport box; for example, the transport box in the lifting mechanism is transferred to the transport hanger, the steps include:

[0039] Ⅰ. The lifting mechanism lifts the flap base and lifts the transport box all the way to the top, at which time the lifting frame of the transport hanger is located outside the lifting mechanism;

[0040] II. The hoisting frame of the transport hanger moves into the lifting mechanism, and the hook enters below the bracket through the hanging channel;

[0041] III. The lifting mechanism drives the flap base to descend, and the transport box descends due to gravity. At this time, the bracket is hung in the hook, that is, the transport box is hung on the lifting frame of the transport hanger, and the flap base continues to descend, so that the flap base and the transport box are completely separated; at this time, the transport hanger can drive the transport box to move along the hanging rail and transport it to the designated position.

[0042] The above steps I to III are operated in reverse, that is, the process of transporting the transport box into the lifting mechanism.

[0043] The flap base of the present invention cooperates with the transport box to realize the operation of flipping and dumping materials. The specific process is as follows:

[0044] The transport box falls on the turning frame of the flap base. When the material in the turnover basket needs to be turned over and dumped, the turning box fixer and the turning box piece will operate to fix the transport box on the turning frame; then the turning cylinder is started to make the entire turning frame together with the transport box temporarily fixed thereon begin to turn over, thereby pouring the material stored therein into the designated equipment, that is, the spun yarn is dumped into the winding machine, or the empty tube is dumped into the spinning frame.

[0045] Compared with the prior art, the present invention has significant improvements and advantages; at the same time, the present invention also has the following advantages:

[0046] (1) The transport box can be customized according to the customer's original material turnover box to adapt to the system's operation and quick unhooking or lifting mode;

[0047] (2) The entire system adopts a modular assembly method, which occupies a small area, has flexible configuration and is easy to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 An overall reference diagram of one embodiment of the detailed connection of the present invention;

[0049] Figure 2 The overall structure of the lifting system of the present invention is shown in FIG. Figure 1 ;

[0050] Figure 3 The overall structure of the lifting system of the present invention is shown in FIG. Figure 2 ;

[0051] Figure 4 This is a schematic diagram of the overall structure of the lifting system of the present invention after removing the transport box;

[0052] Figure 5 The overall structure of the lifting mechanism of the present invention is shown in FIG. Figure 1 ;

[0053] Figure 6 The overall structure of the lifting mechanism of the present invention is shown in FIG. Figure 2 ;

[0054] Figure 7 It is a schematic diagram of the overall structure of the transport hanger of the present invention;

[0055] Figure 8 It is a schematic diagram of an orthographic projection of the transport hanger of the present invention in an assembled state;

[0056] Fig. 9 It is a schematic diagram of the orthographic projection of the transport hanger of the present invention in a separated state;

[0057] Fig.10 The overall structure of the transport box of the present invention is shown in FIG. Figure 1 ;

[0058] Fig.11 The overall structure of the transport box of the present invention is shown in FIG. Figure 2 ;

[0059] Fig.12 It is an overall schematic diagram of the cooperation working state I of the lifting mechanism and the transport hanger of the present invention;

[0060] Fig.13 It is a schematic diagram of the orthographic projection of the cooperation working state I of the lifting mechanism and the transport hanger of the present invention;

[0061] Fig.14 It is an overall schematic diagram of the cooperation working state II of the lifting mechanism and the transport hanger of the present invention;

[0062] Fig.15 It is a schematic diagram of the orthographic projection of the cooperation working state II of the lifting mechanism and the transport hanger of the present invention;

[0063] Fig.16 It is an overall schematic diagram of the cooperation working state III of the lifting mechanism and the transport hanger of the present invention;

[0064] Fig.17 It is a schematic diagram of the orthographic projection of the cooperation working state III of the lifting mechanism and the transport hanger of the present invention;

[0065] Fig.18 It is a schematic diagram of the overall structure of the flap base of the present invention;

[0066] Fig.19 It is a schematic diagram of the flipping state of the flip plate base of the present invention;

[0067] Fig. 20 It is an overall schematic diagram of the flipping working state of the flipping base of the present invention;

[0068] Fig.21 It is a schematic diagram of the orthographic projection of the flip plate base in the flipping working state of the present invention;

[0069] Fig. 22 It is a schematic structural diagram of the working state I of the bifurcated track of the present invention;

[0070] Fig.23 It is a schematic structural diagram of the working state II of the bifurcated track of the present invention;

[0071] Fig.24 It is a schematic diagram of the exploded structure of the parts of the bifurcated track of the present invention. DETAILED DESCRIPTION

[0072] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0073] 1. Detailed Networking System

[0074] like Figure 1As shown, it is an overall system reference diagram of an implementation method of a fine winding system; according to the workshop configuration, a row of several winders forms a winder group, and the yarn feed port of the winder group is uniformly arranged on one side and connected by a branch conveyor track; corresponding to the winder group, a spinning machine group is arranged, and according to the workshop configuration, the spinning machine group can be arranged together in a whole row, or divided into several rows, that is, divided into spinning machine group a, spinning machine group b, etc.; the interior of each group of the spinning machine group is the same as the winder group, and is connected by a branch conveyor track; a main conveyor track is arranged between several groups of spinning machine groups and between the winder groups, and several branch conveyor tracks are connected together through the main conveyor track.

[0075] In the present system, the main conveying track and the branch conveying track are both in the form of hanging rails, fixed above the winding machine group and the spinning machine group, and do not occupy ground space.

[0076] The spun yarn produced by the spun yarn machines in the spun yarn machine group is first transported to the turnover basket located at the end of the spun yarn machine. After the turnover basket is full, the turnover basket is lifted by the lifting system I, and the turnover basket is transferred to the branch conveying track by the conveying hanger. Driven by the driving device, the turnover basket passes through several forked tracks II and finally arrives at the main conveying track to be transported in the direction of the winding machine group.

[0077] The branch conveying track in the winding machine group is also provided with several forked tracks II. According to the system requirements, the corresponding turnover baskets filled with spun yarn are transferred to the corresponding ends of the winding machines, and the turnover baskets are lowered to the feed port of the winding machine by the lifting system I and dumped into the winding machine to complete the feeding operation.

[0078] The empty tubes output by the winding machine after winding is completed return to the empty turnover basket, and are transferred to the branch conveying track in the winding machine group by the lifting system I, and finally return to the empty tube conveying track of the main conveying track, and the empty tubes are transported back to the corresponding spinning frame for use in the operation of the spinning frame.

[0079] In the system, a full-basket storage area for spun yarn is also provided, and the full-basket storage area for spun yarn is arranged close to the winding machine group. When the waiting area of ​​the winding machine is relatively full, the turnover basket full of spun yarn can be temporarily stored in the full-basket storage area for spun yarn.

[0080] In this system, an empty tube and full basket storage area is also provided, and the empty tube and full basket storage area is arranged close to the spinning frame group. When the waiting area of ​​the spinning frame is relatively full, the turnover basket full of empty tubes can be temporarily stored in the empty tube and full basket storage area.

[0081] The turnover basket is provided with a special identity tag, such as a barcode, a QR code, or an RFID card, etc., and a plurality of reading devices are provided on the main conveying track or the branch conveying track. By reading the identity tag on the passing turnover basket, the state of the adjacent forked track is adjusted, and then the driving device drives the turnover basket to continue moving forward and finally reach the designated working position. By using the identity tag, the turnover basket and the materials therein can be distinguished one by one from each other, effectively saving the storage memory of the system.

[0082] 2. Improvement system

[0083] The focus of this application is this lifting system. Figures 2 to 4 As shown, it is a schematic diagram of the overall structure of the lifting system I used in the present system, which specifically includes a lifting mechanism 1, a transport hanger 3, a flap base 4, and a transport box 5.

[0084] The lifting mechanism 1 is arranged beside a spinning frame or a winding machine; a transport hanger 3 is provided on the top of the lifting mechanism 1; a liftable flap base 4 is connected inside the lifting mechanism 1, and a removable transport box 5 is placed on the flap base 4.

[0085] 2.1 Lifting mechanism

[0086] like Figure 5 , Figure 6 As shown, it is a schematic diagram of the overall structure of the lifting mechanism 1 in the present system; it includes a lifting basket 11, a hanging rail fixing frame 12, a lifting seat 13, a lifting guide rod 14, a lifting limit wheel set 15, a lifting drive platform 16, a lifting drive mechanism 17, and a height adjustment foot 18.

[0087] The lifting basket 11 can be formed by splicing aluminum profiles, or by welding and assembling materials such as steel; a hanging rail fixing frame 12 is provided on the top of the lifting basket 11, and the hanging rail fixing frame 12 is used to fix the hanging rail 31 in the transport hanger 3.

[0088] A lifting seat 13 capable of vertical lifting movement is provided in the lifting basket 11 , and the lifting seat 13 is used to fix the flap base 4 .

[0089] A lifting guide rod 14 is arranged in the lifting basket 11 , and a lifting limit wheel set 15 is arranged in the lifting seat 13 . The lifting limit wheel set 15 cooperates with the lifting guide rod 14 .

[0090] Furthermore, a lifting drive platform 16 is provided on the upper part of the lifting basket 11, and a lifting drive mechanism 17 is provided on the lifting drive platform 16. The lifting drive mechanism 17 is connected to the lifting seat 13 through a lifting drive element; under the drive of the lifting drive mechanism 17, the lifting seat 13 realizes a highly controllable lifting movement along the lifting guide rod 14.

[0091] In this embodiment, the lifting guide rods 14 are cylindrical guide rods, and four of them are provided; the lifting seat 13 is in a cubic shape, and the lifting limit wheel sets 15 are provided on both the upper and lower sides thereof.

[0092] Of course, the lifting and limiting mechanism of the lifting guide rod 14 and the lifting and limiting wheel group 15 can also adopt other linear guide pairs, such as a combination of a square ball linear guide and a slider, a combination of a cylindrical guide and a linear bearing, etc., which mainly play a limiting and guiding role in the vertical lifting movement of the lifting seat 13.

[0093] In this embodiment, the lifting drive mechanism 17 is composed of a motor driving a winding wheel through a wire rope, wherein the end of the wire rope is fixed on the lifting seat 13, the wire rope is wound on the winding wheel, and the motor drives the winding wheel to reel in, thereby lifting the lifting seat 13; when the lifting seat 13 needs to be lowered, the motor is reversed or the brake is applied, and the lifting seat 13 and the flap base 4, transport box 5 and materials fixed thereon are lowered under the action of gravity.

[0094] Of course, the lifting drive mechanism 17 may also adopt other linear drive mechanisms, such as a screw nut drive mechanism, a sprocket chain drive mechanism, a synchronous pulley and synchronous belt drive mechanism, a gear rack drive mechanism, etc.

[0095] Height-adjusting feet 18 are respectively provided at the four corners of the bottom of the lifting basket 11. By adjusting the height of the height-adjusting feet 18, the entire lifting mechanism 1 can be leveled and straightened on site, which is convenient for on-site debugging.

[0096] 2.2 Transport hanger and transport box

[0097] The transport hanger 3 is arranged above this system, including a hanging rail system and a lifting frame; the hanging rail system adopts hanging rails to be erected above this system to form the main conveying track, the branch conveying track, and the sub-track leading to the specific lifting system I; the hanging rail system is distributed with a lifting frame, and the lifting frame is used to transport the transport box 5 to the designated position along the designated route.

[0098] like Figure 7 to Figure 9As shown in the figure, it is a specific structural schematic diagram of the transportation hanging rack 3 in the present system; it includes a hanging rail 31 and a lifting rack; the lifting rack includes a rack seat 32, a hook 33, a pulley seat 34, and a pulley block 35.

[0099] The cross-section of the hanging rail 31 is in the shape of "門", its upper part is a fixed installation groove, and it is installed and fixed through fasteners, such as fixed on the above-mentioned hanging rail fixing frame 12; its lower part is a guide rail groove for guiding.

[0100] On the left and right sides of the bottom of the rack seat 32, hooks 33 are fixed to form inverted hooks; on the upper part of the rack seat 32, a pulley seat 34 is provided, and the pulley seat 34 penetrates into the guide rail groove of the hanging rail 31; a pulley block 35 is fixed on the pulley seat 34, and the pulley block 35 is stuck in the hanging rail groove and can move along the hanging rail groove of the hanging rail 31.

[0101] Each set of lifting racks includes at least 2 pulley seats 34, which are respectively fixed at both ends of the rack seat 32, and the pulleys in the pulley block 35 have a relatively small diameter; after adopting this design, when there is an arc-shaped hanging rail in the hanging rail 31, the front and rear 2 pulley seats 34 can move in the arc-shaped hanging rail 31 and turn along the arc without getting stuck.

[0102] In this embodiment, the hanging rail 31, the pulley seat 34, and the pulley block 35 constitute a lifting structure. In the specific implementation process, other lifting structures can also be adopted, such as the hoisting of an "I"-shaped rail and the single-sided hoisting of a "C"-shaped rail.

[0103] The transport box 5 is assembled from profiles based on the commonly used turnover baskets. The inner turnover baskets are used to hold different materials, such as fine yarn, empty tubes, etc.; different sizes of profiles can be selected for assembly according to different sizes of turnover baskets to make the best use of the original turnover baskets.

[0104] Such as Fig.10 、 Fig.11 As shown in the figure, it is a specific structural schematic diagram of the transport box 5; it includes a turnover basket 51, a box frame 52, a bracket 53, a hanging channel 54, and a box turning piece 55.

[0105] The box frame 52 is assembled from profiles, wrapping and fixing the turnover basket 51; on the upper part of the box frame 52, a bracket 53 is provided, and the brackets 53 are respectively fixed on both sides and converge inward to form a hanging channel 54.

[0106] Furthermore, a box turning piece 55 is provided at the bottom of the box frame 52, which cooperates with the turning plate base 4.

[0107] 2.3 Coordination work between the lifting mechanism and the transportation hanging rack

[0108] Such as Figure 12 to Figure 17As shown, the lifting mechanism 1 cooperates with the transport hanger 3 and the transport box 5 to work.

[0109] like Fig.12 , Fig.13 As shown, it is working state I, the lifting mechanism 1 lifts the flap base 4 and lifts the transport box 5 all the way to the top. At this time, the lifting frame of the transport hanger 3 is located outside the lifting mechanism 1.

[0110] like Fig.14 , Fig.15 As shown, it is working state II, the lifting frame of the transport hanger 3 moves into the lifting mechanism 1, and the hook 33 enters under the bracket 53 through the hanging channel 54.

[0111] like Fig.16 , Fig.17 As shown, it is working state III, the lifting mechanism 1 drives the flap base 4 to descend, and the transport box 5 descends due to gravity. At this time, the bracket 53 is hung in the hook 33, that is, the transport box 5 is hung on the lifting frame of the transport hanger 3, and the flap base 4 continues to descend, so that the flap base 4 is completely separated from the transport box 5. At this time, the transport hanger 3 can drive the transport box 5 to move along the hanging rail and transport it to the designated position.

[0112] The above working states I to III show the process of transporting the transport box 5 out of the lifting mechanism 1 by the lifting frame. On the contrary, it is the process of transporting the transport box 5 into the lifting mechanism 1.

[0113] 2.4 Flip-top abutment

[0114] The flap base 4 is fixed on the lifting seat 13 to support the transport box 5 .

[0115] like Fig.18 , Fig.19 As shown, it is a schematic diagram of the structure of the flip base 4; it includes a base frame 41, a flip frame 42, a flip hinge 43, a flip cylinder 44, a first hinge shaft 45, a second hinge shaft 46, an alignment bevel block 47, and a flip box fixer 48.

[0116] The base frame 41 is fixed on the outside of the lifting seat 13 and is located on the top of the lifting seat 13; the base frame 41 is in a horizontal state.

[0117] A flip frame 42 is provided above the base frame 41 via the flip hinge 43 , and the flip hinge 43 is fixed to the outer edge of the base frame 41 ; the flip frame 42 can flip relative to the base frame 41 around the flip hinge 43 .

[0118] In this embodiment, the flip frame 42 is driven by the flip cylinder 44 to realize flipping movement; the bottom of the cylinder body of the flip cylinder 44 is fixed in the lifting seat 13 through the first hinge shaft 45, and the top of the piston rod of the flip cylinder 44 is fixed in the flip frame 42 through the second hinge shaft 46; the piston rod of the flip cylinder 44 telescopes, thereby driving the flip frame 42 to flip around the flip hinge 43 relative to the base frame 41.

[0119] The flipping motion can also be achieved by other driving methods, such as a flipping reduction motor.

[0120] Furthermore, alignment bevel blocks 47 are provided on the four sides of the flip frame 42, and the four alignment bevel blocks 47 are all inclined inward to facilitate the transport box 5 to fall into and be positioned on the flip frame 42; the rectangular size formed by the inner bottom edges of the four alignment bevel blocks 47 is consistent with the rectangular size formed by the outer bottom edges of the transport box 5.

[0121] Furthermore, a box turning fixture 48 is provided on the turning frame 42. The box turning fixture 48 cooperates with the box turning piece 55 at the bottom of the transport box 5, so that the transport box 5 can be quickly and automatically disassembled and fixed on the turning frame 42.

[0122] In this embodiment, the box turning piece 55 is a ferromagnetic metal sheet, such as an iron sheet; and the box turning fixture 48 is an electromagnet; when the electromagnet of the box turning fixture 48 is energized, it can generate magnetism, absorb the metal sheet of the box turning piece 55, fix the transport box 5 on the turning frame 42, and turn over with the turning frame 42.

[0123] In this embodiment, there are four box turning pieces 55 , which are respectively located at the four corners of the bottom of the transport box 5 ; there are also four box turning fixtures 48 , which are respectively located at the four corners of the inner side of the turning frame 42 .

[0124] The quick automatic disassembly mechanism formed by the box-turning fixture 48 and the box-turning piece 55 may also adopt other mechanisms, such as a plug-in pin mechanism, a flip hook mechanism, etc.

[0125] 2.5 Cooperation between the flap base and the transport box

[0126] like Fig. 20 , Fig.21 As shown, it is a schematic diagram of the working state of the flap base 4 and the transport box 5 cooperating to realize the flipping and dumping of materials.

[0127] The transport box 5 falls on the turning frame 42 of the flap base 4. When the material in the turnover basket 51 needs to be turned over and dumped, the turning box fixer 48 and the turning box piece 55 are actuated to fix the transport box 5 on the turning frame 42, and then the turning cylinder 44 is started to turn the entire turning frame 42 together with the transport box 5 temporarily fixed thereon, thereby pouring the material stored therein into the designated equipment, that is, pouring the spun yarn into the winding machine, or pouring the empty tube into the spun yarn frame.

[0128] 3. Forked Track Components

[0129] like Figure 22 to Figure 24 As shown, this is a schematic diagram of the structure of the bifurcated track II of this system.

[0130] According to the track system setting, there are many forked tracks that split into two. As shown in the figure, the main track 201 needs to be forked into a first branch track 202 and a second branch track 203; a track change component needs to be set between the main track 201 and the two forked tracks (i.e., the first branch track 202 and the second branch track 203).

[0131] The track change assembly includes a straight track 211, an S-shaped curved track 212, a track mounting plate 213, an assembly fixing plate 214, and a track change driving element.

[0132] The straight track 211 and the S-shaped curved track 212 are fixed on the track mounting plate 213; the track mounting plate 213 is fixed on the component fixing plate 214 through the track change driving element, and the component fixing plate 214 is used to fix the entire track change component.

[0133] In this embodiment, the track change driving element is a pneumatic track change driving element, including a track change driving cylinder 215; the track change driving cylinder 215 is a flat cylinder, and its cylinder body is fixed to the track mounting plate 213; the piston rod of the track change driving cylinder 215 is fixed to the component fixing plate 214. The track switching can be realized by driving the track change driving cylinder 215.

[0134] Furthermore, the track change driving element may also include a track change guide rod 216 and a track change slider 217. Both ends of the track change guide rod 216 are fixed on the component fixing plate 214, on which a track change slider 217 is sleeved, and the track change slider 217 is fixed on the track mounting plate 213. By providing the track change guide rod 216 and the track change slider 217, the track change switching process can be smoother and more stable.

[0135] The track-changing driving element may also adopt a driving system such as a linear electric cylinder, a connecting rod mechanism, etc.

[0136] In this system, the hoisting frame is not provided with a travel drive mechanism, but friction wheels are arranged at intervals on the hanging rails, and the hoisting frame is driven by the friction wheels to realize the movement of the hoisting frame on the hanging rails. For details, reference may be made to the prior art such as the friction-driven hoisting conveyor with Chinese patent publication number CN100482554C, the hybrid-driven conveyor with Chinese patent publication number CN100467361C, and the dual-friction drive device with Chinese patent publication number CN201980324U.

[0137] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solutions of this patent and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this patent application.

[0138] In this specification, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this specification can be understood according to specific circumstances.

[0139] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. Material lifting and transmission system, characterized in that: Including lifting mechanism, transport hanger, flap base, and transport box; The lifting mechanism is fixed near the inlet and outlet of the spinning frame or the winding machine; a transport hanger is provided on the top of the lifting mechanism; a liftable flap base is connected inside the lifting mechanism, and a removable transport box is placed on the flap base; The flip plate base comprises a base frame, a flip frame, a flip hinge, a flip drive mechanism, and a flip box fixer; The base frame is fixed on the lifting seat in the lifting mechanism; A flip frame is arranged above the base frame through the flip hinge, and the flip hinge is fixed to the outer edge of the base frame; the flip frame can flip relative to the base frame around the flip hinge; A flip driving mechanism is provided between the base frame and the flip frame; The turning frame is provided with a box turning fixture; the bottom of the box frame of the transport box is provided with a box turning piece; the box turning fixture cooperates with the box turning piece so that the transport box can be quickly disassembled and fixed on the turning frame; The flip driving mechanism is a pneumatic flip mechanism, comprising a flip cylinder; the bottom of the cylinder body of the flip cylinder is fixed in the lifting seat through a first hinge shaft, and the top of the piston rod of the flip cylinder is fixed in the flip frame through a second hinge shaft; Alignment oblique blocks are also provided on the four sides of the flip frame, and the four alignment oblique blocks are all inclined inward; the size of the rectangle formed by the inner bottom edges of the four alignment oblique blocks is consistent with the size of the rectangle formed by the outer bottom edge of the transport box; The box turning piece is a ferromagnetic metal sheet, and the box turning fixture is an electromagnet; There are four box turning pieces, which are respectively located at the four corners of the bottom of the transport box; there are also four box turning fixtures, which are respectively located at the four corners of the inner side of the turning frame.

2. The material lifting and conveying system according to claim 1, characterized in that: The lifting mechanism includes a lifting basket, a hanging rail fixing frame, a lifting seat, a lifting guide rod, a lifting limit wheel set, a lifting drive platform, and a lifting drive mechanism; A hanging rail fixing frame is provided on the top of the lifting basket, and the hanging rail fixing frame fixes the hanging rail in the transport hanger; A lifting seat capable of vertical lifting movement is provided in the lifting basket, and the lifting seat is used to fix the flap base; A lifting guide rod is arranged in the lifting basket, and a lifting limit wheel set is arranged in the lifting seat, and the lifting limit wheel set cooperates with the lifting guide rod; A lifting drive platform is provided on the upper part of the lifting basket, and a lifting drive mechanism is provided on the lifting drive platform. The lifting drive mechanism is connected to the lifting seat through a lifting drive element. Driven by the lifting drive mechanism, the lifting seat realizes a highly controllable lifting movement along the lifting guide rod.

3. The material lifting and conveying system according to claim 2, characterized in that: The lifting guide rods are cylindrical guide rods, and four of them are provided; the lifting seat is in a cubic shape, and the lifting limit wheel sets are provided on both the upper and lower sides thereof.

4. The material lifting and conveying system according to claim 2, characterized in that: The lifting drive mechanism is composed of a motor driving a winding wheel through a wire rope, wherein the end of the wire rope is fixed on the lifting seat, the wire rope is wound on the winding wheel, and the motor drives the winding wheel to reel in the wire, thereby lifting the lifting seat.

5. The material lifting and conveying system according to claim 2, characterized in that: Height-adjusting feet are respectively arranged at the four corners of the bottom of the lifting basket.

6. The material lifting and conveying system according to claim 1, characterized in that: The transport hanger comprises a hanging rail and a hanging frame; the hanging frame is installed below the hanging rail; The cross section of the hanging rail is in the shape of a "door", the upper part of which is a fixed installation groove, which is installed and fixed by fasteners; the lower part is a guide rail groove, in which the hanging frame is hoisted; The hoisting frame comprises a hanger seat, a hook, a pulley seat, and a pulley block; The bottom left and right sides of the hanger seat are fixed with hooks to form barbs; the upper part of the hanger seat is provided with a pulley seat, and the pulley seat penetrates into the guide rail groove of the hanging rail; the pulley seat is fixed with a pulley block, and the pulley block is stuck in the hanging rail groove and can move along the hanging rail groove of the hanging rail; Friction wheels are arranged at intervals on the hanging rails, and the lifting frame is driven by the friction wheels to realize the movement of the lifting frame on the hanging rails.

7. The material lifting and conveying system according to claim 6, characterized in that: Each set of lifting frames includes at least two pulley seats, which are respectively fixed at two ends of the hanging frame seat.

8. The material lifting and conveying system according to claim 6, characterized in that: The transport box includes a turnover basket, a box frame and a bracket; The box frame wraps and fixes the turnover basket; a bracket is provided on the upper part of the box frame, and the bracket is fixed on both sides respectively and folded inward to form a hanging channel; The hook portion of the lifting frame can enter the upper portion of the transport box through the hanging channel.

Citation Information

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