Packaging equipment and packaging method

Abstract

The present invention provides a packaging device and a packaging method, the packaging device comprising: a cover plate feeding mechanism, used for feeding the cover plate; a base feeding mechanism, used for feeding the base; a gluing mechanism, used for dipping glue for the base; a detection mechanism, used for detecting whether the cover plate and the base are pasted properly; a first turntable mechanism, used for receiving the base and rotating the base to the gluing mechanism for gluing, and also used for receiving the cover plate and pasting the cover plate to the base; and a feeding mechanism, used for receiving the product after being detected by the detection mechanism from the first turntable mechanism. The packaging device and packaging method provided by the present invention can automate the packaging process, reduce labor costs, improve packaging efficiency, and improve packaging quality.

Description

Technical Field

[0001] The present invention belongs to the technical field of crystal oscillators, and more specifically, relates to a packaging device and a packaging method. Background Art

[0002] A tiny quartz crystal resonator, referred to as a crystal oscillator, is a crystal element that adds an IC to form an oscillation circuit inside the package. Its products are generally packaged in metal shells, and are also packaged in glass shells, ceramics or plastics. In this era of electronics and electrical appliances, the demand for crystal oscillators is increasing. After the IC chip is pasted on the crystal oscillator, the pasted crystal oscillator needs to be packaged in a shell. At present, there are still many shell packagings that are completed by manual dispensing and pasting. Manual packaging has low efficiency, high labor costs, and the operator needs to have skilled craftsmanship, and the production quality is unstable. After the shell is packaged, the packaged products need to be taped. The taping of the manually packaged products needs to go through the processes of upper surface detection, rotation, positioning, etc. before they can be loaded on the carrier. The whole process takes a long time and the labor cost is also high. Summary of the invention

[0003] The purpose of the present invention is to provide a packaging device to solve the technical problems in the prior art that the crystal oscillator processing process is time-consuming and has high labor costs.

[0004] To achieve the above object, the technical solution adopted by the present invention is: to provide a packaging device, comprising:

[0005] Cover plate feeding mechanism, used for cover plate feeding;

[0006] Base loading mechanism, used for loading the base;

[0007] A glue mechanism, used for dipping glue into the base;

[0008] Testing mechanism, used to test whether the cover and base are properly pasted;

[0009] A first turntable mechanism, used for receiving the base and rotating the base to the gluing mechanism for gluing, and also for receiving the cover plate and gluing the cover plate to the base; and

[0010] The unloading mechanism is used to receive the product after being inspected by the inspection mechanism from the first turntable mechanism.

[0011] In one embodiment, the gluing mechanism includes a glue disc rotating driving member, a glue disc driven to rotate by the glue disc rotating driving member, and a scraper for scraping glue on the glue disc.

[0012] In one embodiment, the glue disc is in a circular ring shape, and the scraper has an arc-shaped notch adapted to the glue disc.

[0013] In one embodiment, the base loading mechanism includes a material box mechanism for taking out a material tray, a swing plate mechanism for receiving a material tray, a base direct vibration mechanism for transporting the base to the first turntable mechanism, and a base manipulator for transferring the base on the swing plate mechanism to the base direct vibration mechanism.

[0014] In one embodiment, the material box mechanism includes at least one material box, a lifting assembly, a material picking assembly and a translation assembly, wherein one of the material boxes is placed at the moving end of the lifting assembly, the material box includes a plurality of stacked and spaced material trays, the material trays have a plurality of base accommodating cavities for placing bases, the lifting assembly is used to lift the material box for the material picking assembly to pick up materials, and the translation assembly is used to push away an empty material box whose base has been removed.

[0015] In one embodiment, the material box mechanism also includes a support frame, which includes a base frame and an upper frame. The translation assembly is arranged on the base frame to push away an empty material box placed on the base frame, and the material picking assembly is fixed to the upper frame to grab a material tray in the material box suspended above the base frame.

[0016] In one embodiment, the tray swing mechanism includes an XY moving module, a clamp that moves with the XY moving module and is used to position the tray, and a tray pushing assembly for fixing the tray. The clamp is arranged on one side of the first turntable mechanism, so that the first turntable mechanism grabs the base from the tray of the clamp.

[0017] In one embodiment, the first turntable mechanism includes a first rotating drive member and a first turntable driven by the first rotating drive member, the first turntable has at least seven stations, each station has a suction nozzle for sucking the base, wherein the seven stations are a base loading station, a first positioning station, a gluing station, a second positioning station, a packaging station, a detection station and a product unloading station; the outlet of the base loading mechanism is arranged at the base loading station, the first positioning station and the second positioning station are both provided with four-claw positioning mechanisms, the gluing station is provided with the gluing mechanism, the detection station is provided with the detection mechanism, and the product unloading station is provided with the unloading mechanism.

[0018] In one embodiment, the cover plate loading mechanism includes a second turntable mechanism, the second turntable mechanism includes a second rotating drive member and a second turntable driven by the second rotating drive member, the second turntable has at least three stations, each station has a placement position for placing the cover plate, and the three stations are a cover plate loading station, a cover plate positioning station and a cover plate unloading station; the outlet of the cover plate loading mechanism is arranged at the cover plate loading station, the cover plate positioning station is provided with a cover plate positioning mechanism, and the cover plate unloading station is arranged below the packaging station.

[0019] The present invention also provides a packaging method, which is applied to the above packaging device and comprises the following steps:

[0020] Loading the base onto the first turntable mechanism through the base loading mechanism;

[0021] The first turntable mechanism drives the base to rotate to the gluing mechanism, so that the base is glued from the gluing mechanism;

[0022] The base is fed to the first turntable mechanism through the cover plate feeding mechanism and is sealed and pasted to the glued base;

[0023] The first turntable mechanism transfers the packaged products to the testing mechanism for testing whether they are qualified, and the qualified products are transferred to the unloading mechanism through the first turntable mechanism.

[0024] The packaging equipment and packaging method provided by the present invention have the beneficial effects that: compared with the prior art, the packaging equipment of the present invention includes a cover plate feeding mechanism, a base feeding mechanism, a gluing mechanism, a detection mechanism, a first turntable mechanism and a feeding mechanism. The base is fed to the first turntable mechanism through the base feeding mechanism. As the first turntable mechanism rotates, the base is dipped in glue in the gluing mechanism. At the same time, the cover plate is fed to the base dipped in glue through the cover plate feeding mechanism and pasted to the base. After the base and the cover plate are pasted, they are rotated to the detection mechanism through the first turntable mechanism for detection. The qualified products are transferred to the feeding mechanism along with the first turntable mechanism. By adopting the packaging equipment provided by the present invention, the packaging process can be automated, the labor cost can be reduced, the packaging efficiency can be improved, and the packaging quality can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0026] Figure 1 A three-dimensional structural diagram of a packaging device provided by an embodiment of the present invention;

[0027] Figure 2 A three-dimensional internal structure diagram of a packaging device provided by an embodiment of the present invention;

[0028] Figure 3 A three-dimensional structural diagram of a vibration mechanism provided by an embodiment of the present invention;

[0029] Figure 4 A three-dimensional structural diagram of a second turntable mechanism provided in an embodiment of the present invention;

[0030] Figure 5 A three-dimensional structural diagram of a cover plate positioning mechanism provided in an embodiment of the present invention;

[0031] Figure 6 The three-dimensional structure of the material box mechanism provided by the embodiment of the present invention Figure 1 ;

[0032] Figure 7 The three-dimensional structure of the material box mechanism provided by the embodiment of the present invention Figure 2 ;

[0033] Figure 8 A three-dimensional structural diagram of a plate swing mechanism provided in an embodiment of the present invention;

[0034] Fig. 9 A three-dimensional structural diagram of a base direct vibration mechanism provided in an embodiment of the present invention;

[0035] Fig.10 A three-dimensional structural diagram of a first turntable mechanism provided in an embodiment of the present invention;

[0036] Fig.11 A three-dimensional structural diagram of a gluing mechanism provided in an embodiment of the present invention;

[0037] Fig.12 A three-dimensional structural diagram of a four-claw positioning mechanism provided in an embodiment of the present invention;

[0038] Fig.13 A three-dimensional structural diagram of a detection mechanism provided in an embodiment of the present invention.

[0039] Among them, the reference numerals in the figure are:

[0040] 1-cover feeding mechanism; 11-vibration mechanism; 111-vibration plate; 112-cover direct vibration track; 113-cover direct vibration generator; 12-cover manipulator; 2-base feeding mechanism; 21-material box mechanism; 211-lifting assembly; 2111-lifting motor; 2112-screw; 2113-carrier; 212-translation assembly; 2121-translation motor; 2122-belt assembly; 2123-push rod; 213-material taking assembly; 21 31-feeding motor; 2132-conveyor belt assembly; 2133-feeding claw; 214-material box; 215-support frame; 2151-bottom frame; 2152-upper frame; 216-micro switch; 217-clamping cylinder; 22-swinging mechanism; 221-XY moving module; 222-clamp; 2221-limiting bar; 2222-stop block; 223-material tray pushing assembly; 2231-limiting pushing cylinder; 2232-limiting cylinder slide rail; 22 33-limiting cylinder push block; 2234-corner limiter; 23-base manipulator; 24-base direct vibration mechanism; 241-base push assembly; 242-base direct vibration assembly; 2421-base direct vibration generator; 2422-base direct vibration track; 3-first turntable mechanism; 31-first rotating drive member; 32-first turntable; 33-nozzle lifting mechanism; 4-second turntable mechanism; 41-second rotating drive member; 42-second turntable; 5-unloading machine Structure; 6-adhesive mechanism; 61-glue disk rotation drive member; 62-glue disk; 63-scraper; 71-cover positioning mechanism; 711-cover positioning cylinder; 712-positioning cylinder slide rail; 713-positioning cylinder slider; 714-corner positioning member; 72-four-claw positioning mechanism; 721-positioning motor; 722-cam; 723-positioning claw; 724-elastic member; 8-detection mechanism; 81-lens; 82-reflecting member; 83-light source; 9-housing. DETAILED DESCRIPTION

[0041] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0042] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0043] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0045] The packaging device provided by the embodiment of the present invention is now described.

[0046] See also Figure 1 and Figure 2 In one embodiment of the packaging device, the packaging device includes a cover plate feeding mechanism 1, a base feeding mechanism 2, a gluing mechanism 6, a detection mechanism 8, a first turntable mechanism 3 and a feeding mechanism 5. All the mechanisms are arranged in a housing 9. The housing 9 is a sealed housing, so that the base and the upper cover are assembled in an environment filled with nitrogen, and a gas content detection system can be arranged inside the housing 9 to ensure the assembly environment and improve the quality of product assembly. The base feeding mechanism 2 is used to feed the base to the first turntable mechanism 3, the gluing mechanism 6 is used to dip glue for the base, the cover plate feeding mechanism 1 is used to feed the cover plate to the bottom plate that has been glued, and the detection mechanism 8 is used to detect the pasting of the cover plate and the base, and detect whether the cover plate and the base are pasted properly. The first turntable mechanism 3 is used to receive the base and rotate the base to glue with the pasting mechanism, and can also receive the base from the cover plate feeding mechanism 1 so that the cover plate is pasted on the base that has glue, and also rotate the pasted and packaged cover plate and base (referred to as the product) to the detection mechanism 8 for detection, and finally rotate the product to the feeding mechanism 5, and the feeding mechanism 5 receives the braid. Specifically, when the packaging device is working, the base is loaded to the first turntable mechanism 3 through the base loading mechanism 2. As the first turntable mechanism 3 rotates, the base is dipped in glue at the gluing mechanism 6, and at the same time, the cover is loaded to the base dipped in glue through the cover loading mechanism 1, and then the base and the cover are pasted. After the base and the cover are pasted, they are rotated to the detection mechanism 8 for detection through the first turntable mechanism 3, and the qualified products are transferred to the unloading mechanism 5 along with the first turntable mechanism 3. The packaging device provided by the present invention can automate the packaging process, reduce labor costs, improve packaging efficiency, and improve packaging quality.

[0047] In one embodiment of the cover feeding mechanism 1, the cover feeding mechanism 1 includes a vibration mechanism 11 and a cover manipulator 12. The covers are bulk materials, and the bulk covers are fed into the vibration mechanism 11. The covers are discharged one by one by the vibration mechanism 11, and then transferred to the first turntable mechanism 3 by the cover manipulator 12. Figure 3 The vibration mechanism 11 includes a vibration disk 111, a cover plate direct vibration track 112 and a cover plate direct vibration generator 113. One end of the cover plate direct vibration track 112 is connected to the outlet of the vibration disk 111, and the other end of the cover plate direct vibration track 112 is used to discharge the material. The cover plate direct vibration generator 113 is used to vibrate the cover plate direct vibration track 112. When the vibration disk 111 is working, the covers are arranged one by one on the cover plate direct vibration track 112, and the cover plates are continuously moved to the discharge end of the cover plate direct vibration track 112 through the vibration of the cover plate direct vibration track 112. The cover plate manipulator 12 takes the material from the discharge end of the cover plate direct vibration track 112 and transfers the cover plate to the first turntable 32. The type of the cover plate manipulator 12 is not limited here, and it can be a three-axis manipulator. Alternatively, the cover plate robot 12 includes a rotating motor, a rotating rod and a suction nozzle. The length direction of the rotating rod is arranged along the radial direction of the rotating motor. The suction nozzle is fixed to the end of the rotating rod. When the rotating motor is working, the rotating rod swings, causing the suction nozzle to swing with the rotating rod, so that the suction nozzle can move between the discharge end of the cover plate straight vibration track 112 and the packaging station of the first turntable mechanism 3. Such a cover plate robot 12 has a simple structure and can meet the needs of short-distance material transmission.

[0048] See also Figure 4 and Figure 5 In one embodiment of the packaging device, the packaging device also includes a second turntable mechanism 4 provided between the cover plate feeding mechanism 1 and the packaging station. The second turntable mechanism 4 is used to receive the cover plate from the cover plate feeding structure, and then transfer it to the first turntable mechanism 3 for pasting with the base. The function of the second turntable mechanism 4 is to provide a cover plate positioning station for the cover plate, so that the pasting accuracy of the cover plate and the base is higher. Specifically, the second turntable mechanism 4 includes a second rotating drive member 41 and a second turntable 42. The second turntable 42 is driven to rotate by the second rotating drive member 41, and the second rotating drive member 41 can be optionally a motor. The second turntable 42 has at least three stations, each of which has a placement position for placing the cover plate, so that the cover plate manipulator 12 can directly place the cover plate on the placement position of the second turntable 42, and it is also convenient for the second turntable mechanism 4 to directly absorb the cover plate from the placement position of the second turntable 42. Three stations of the second turntable 42 are the cover plate loading station, the cover plate positioning station and the cover plate unloading station. After the cover plate loading mechanism 1 transfers the cover plate to the cover plate loading station, the cover plate is transferred to the cover plate positioning station for positioning along with the cover plate loading station, and then transferred to the cover plate unloading station, and unloaded to the packaging station of the first turntable mechanism 3. Therefore, the outlet of the cover plate loading mechanism 1 is set at the cover plate loading station, the cover plate positioning mechanism 71 is provided at the cover plate positioning station, and the cover plate unloading station is set below the packaging station.

[0049] Optionally, see Figure 5 The cover plate positioning mechanism 71 includes a cover plate positioning cylinder 711, a positioning cylinder slider 713, a positioning cylinder slide rail 712, and a corner positioning member 714. The positioning cylinder slider 713 is connected to the moving end of the cover plate positioning cylinder 711, and the corner positioning member 714 is fixed to the positioning cylinder slider 713. The positioning cylinder slider 713 is slidably connected to the positioning cylinder slide rail 712, and can guide the movement of the positioning cylinder slider 713. The corner positioning member 714 has a groove matching the shape of the corner of the cover plate. When the positioning cylinder slider 713 pushes it to move, it will abut against the inner wall of the cover plate placement position of the second turntable 42 to achieve the positioning of the cover plate.

[0050] See also Figure 6 and Figure 7 In one embodiment of the base loading mechanism 2, the base is a material box 214 for loading. The base loading mechanism 2 includes a material box mechanism 21, and the material box mechanism 21 includes a material box 214, a lifting component 211, a material taking component 213 and a translation component 212. One of the material boxes 214 is placed at the moving end of the lifting component 211, and the movement of the lifting component 211 can drive the material box 214 to move up and down. The material box 214 includes a plurality of stacked and spaced material trays, and each material tray has a plurality of base placement cavities for placing the base. The translation component 212 is used to push away the empty material box 214 whose base has been removed. More specifically, when it is necessary to take the material, the lifting component 211 lowers the material box 214 to a height corresponding to the material taking component 213, and the material taking component 213 extends into the interior of the material box 214 to clamp one of the material trays, and then transfers the material tray to the swinging mechanism 22. After the base of the material tray has finished taking materials, the lifting assembly 211 moves to make the other material tray the same height as the material taking assembly 213, and repeats this process to complete the taking of materials from one of the material boxes 214. After one of the material boxes 214 has finished taking materials, the lifting assembly 211 lowers the material box 214 to the translation assembly 212, and the translation assembly 212 carries away the empty material box 214. When one of the material boxes 214 is taking materials, the other material box 214 filled with materials can be placed in the waiting position, which is set directly above the material box 214 that is taking materials.

[0051] Furthermore, the material box mechanism 21 also includes a support frame 215, the support frame 215 includes a bottom frame 2151 and an upper frame 2152, the translation assembly 212 is arranged on the bottom frame 2151, the empty material box 214 is transferred on the bottom frame 2151 by the translation assembly 212, and the material taking assembly 213 is fixed to the upper frame 2152, and has a certain distance from the bottom frame 2151 to prevent the material box 214 of the translation assembly 212 from interfering with the material box 214 being taken. The material taking assembly 213 can grab the material tray in the material box 214 suspended above the bottom frame 2151, and the material taking assembly 213 transfers the material tray to the swinging mechanism 22 after grabbing the material tray.

[0052] Optionally, the material box mechanism 21 further includes a clamping cylinder 217 . Specifically, when loading material boxes 214, two or more material boxes 214 can be placed in the guide plate, and the carrier plate 2113 rises to support the bottom of the lowest material box 214, and moves the lowest material box 214 down to align the height of the material taking component 213. After taking the material, the base in the material box 214 is completely taken out, and then the clamping cylinder 217 clamps the material box 214 above the empty material box 214, and the carrier plate 2113 drives the empty material box 214 to descend to the translation component 212, and separates the empty material box 214 that has been taken out from the material box 214 that has not been taken out. The clamping cylinder 217 can prevent the material box 214 that has not been taken out from the material box 214 from falling, so that multiple material boxes 214 can be placed in the guide plate at the same time for taking materials, which can speed up the material taking efficiency. There is no need to replace the material box 214 after each material box 214 has finished taking materials. The material box 214 can be replaced after all the materials in the multiple material boxes 214 have been taken out.

[0053] Optionally, the lifting assembly 211 includes a lifting motor 2111, a lead screw 2112, a lead screw slider, and a carrier plate 2113. The lifting motor 2111 drives the lead screw 2112 to rotate, the lead screw slider is connected to the lead screw 2112 and moves up and down relative to the lead screw 2112, the carrier plate 2113 is fixed to the lead screw slider, and the carrier plate 2113 also moves up and down, and the material box 214 for taking materials is placed on the carrier plate 2113, so that the material box 214 can move up and down. Furthermore, the carrier plate 2113 can move to the translation assembly 212, and the translation assembly 212 can also move the material box 214 filled with the base to the carrier plate 2113, and then move up and down with the carrier plate 2113.

[0054] Optionally, the translation assembly 212 includes a translation motor 2121, a belt assembly 2122, and a push rod 2123. The push rod 2123 is fixed to the belt assembly 2122. The translation motor 2121 drives the belt assembly 2122 to translate, and the belt assembly 2122 drives the push rod 2123 to translate. The push rod 2123 is vertically arranged to push the material box 214. When the material box 214 has finished taking materials and is moved down from the lifting assembly 211 to the translation assembly 212, the translation assembly 212 works, and the push rod 2123 pushes the material box 214 to move, so as to clear the space below the material box 214 that is taking materials.

[0055] Optionally, the translation assembly 212 further includes a micro switch 216, which is disposed at the rear end of the translation assembly 212, and the rear end is the end away from the carrier plate 2113. When the placement space on the translation assembly 212 is filled with empty material boxes 214, the push rod 2123 will continue to push the empty material boxes 214 to move toward the rear end, and the material boxes 214 at the rear end will trigger the micro switch 216, and the micro switch 216 will feedback information to the operator through sound, light or display screen, reminding the operator that the material box 214 has been taken out, and the operator does not need to watch the base loading mechanism 2.

[0056] Optionally, the material picking assembly 213 includes a material picking motor 2131, a conveyor belt assembly 2132, and a material picking claw 2133. The material picking motor 2131 drives the conveyor belt assembly 2132 to move, and the conveyor belt assembly 2132 drives the material picking claw 2133 to move, so that the material tray can be clamped and dragged to the swing plate mechanism 22. The movement direction of the conveyor belt assembly 2132 is horizontal, so that the material picking claw 2133 can extend between two material trays to clamp the material tray. The specific structure of the material picking claw 2133 is not limited here, and it only needs to be able to clamp the material tray.

[0057] See also Figure 8In one embodiment of the base loading mechanism 2, the base loading mechanism 2 includes a material box mechanism 21, and also includes a swing plate mechanism 22 for receiving the base from the material picking component 213. The swing plate mechanism 22 includes an XY moving module 221, a clamp 222 and a material tray pushing component 223. The clamp 222 is connected to the XY moving module 221. The clamp 222 is used to position the material tray received from the material picking component 213. The material tray pushing component 223 is used to push the material tray to fix the material tray in the clamp 222 after the material tray is placed in the clamp 222, so as to prevent the material tray from moving relative to the clamp 222. More specifically, when the material picking component 213 clamps the material tray from the material box 214, the XY moving module 221 moves the clamp 222 to be close to the material box 214, and the material picking claw 2133 drags the material tray from the material box 214 to the clamp 222, and then the material tray pushing component 223 pushes the material tray tightly and fixes it in the clamp 222. More specifically, the clamp 222 has two parallel limiting bars 2221, and also has a stopper 2222 arranged at one end of the limiting bars 2221 facing away from the material box 214. When the material tray is transferred from the material box 214 to the clamp 222, it is limited between the two limiting bars 2221 and can only move in the dragging direction of the material taking component 213. The moving end of the material tray pushing component 223 is provided with a corner limiting piece 2234, and the corner limiting piece 2234 has a groove matching the shape of the corner of the material tray. The corner limiting piece 2234 pushes the material tray from one of the corners of the material tray, so that the other end of the material tray facing away from the corner abuts against the stopper 2222, and cannot continue to move along the dragging direction of the material taking component 213, so that the material tray is fixed in the clamp 222. After the tray is clamped in the fixture, the base is aligned with the base loading station of the first turntable mechanism 3 in sequence through the action of the XY moving module 221, and the suction nozzle and other mechanisms at the base loading station suck up the base. When all the bases in the tray are transferred, the XY moving module 221 moves the empty tray close to the material box 214, and the material taking component 213 of the material box mechanism 21 drags the empty tray back into the material box 214, and the lifting component 211 works, and then the next tray is loaded.

[0058] Optionally, the tray pushing assembly 223 includes a limit pushing cylinder 2231, a limit cylinder push block 2233, a limit cylinder slide rail 2232 and a corner limit piece 2234. The limit cylinder push block 2233 is connected to the moving end of the limit pushing cylinder 2231, and the corner limit piece 2234 is fixed to the limit cylinder push block 2233. The limit cylinder push block 2233 is slidably connected to the limit cylinder slide rail 2232, which can guide the movement of the limit cylinder push block 2233.

[0059] See also Fig. 9In one embodiment of the base feeding mechanism 2, the base feeding mechanism 2 includes a material box mechanism 21, a swing plate mechanism 22, a base manipulator 23 and a base direct vibration mechanism 24. The base manipulator 23 is used to transfer the base on the swing plate mechanism to the base direct vibration mechanism 24. The structure of the base manipulator 23 is not limited here, and may include a three-axis moving module and a clamp. The base direct vibration mechanism 24 includes a base pushing component 241 and a base direct vibration component 242. The base direct vibration component 242 includes a base direct vibration track 2422 and a base direct vibration generator 2421. The base manipulator 23 directly transfers the base to one end of the base direct vibration track 2422. The other end of the base direct vibration track 2422 is located at the first turntable mechanism 3, and can be specifically located below the base feeding station of the first turntable mechanism 3. The base pushing component 241 is used to push the base to move toward the first turntable 32 mechanism 3. The structure of the base pushing component 241 is not limited here, and it only needs to be able to output linear motion.

[0060] See also Fig.10 In one embodiment of the first turntable mechanism 3, the first turntable mechanism 3 includes a first rotating driving member 31 and a first turntable 32. The first rotating driving member 31 drives the first turntable to rotate. The first rotating driving member 31 can be a driving member such as a motor. The first turntable 32 has at least seven stations, and each station has a suction nozzle for sucking the base. The seven stations of the first turntable 32 are respectively a base loading station, a first positioning station, a gluing station, a second positioning station, a packaging station, a detection station and a product unloading station. After the base is loaded from the base loading station, the base is positioned at the first positioning station, the base is glued at the gluing station, and the base is positioned again at the second positioning station after gluing. The cover plate and the base are pasted at the packaging station, and the product formed after pasting is transferred to the detection station for detection. After the detection is completed, the product is unloaded from the product unloading station to the unloading mechanism 5. Among them, the outlet of the base loading mechanism 2 is arranged at the base loading station, the material tray on the swing plate mechanism 22 is arranged below the base loading station, and the suction nozzle at the base loading station can move down to suck the base; the first positioning station and the second positioning station are both provided with four-claw positioning mechanisms; the gluing station is provided with a gluing mechanism 6, and the suction nozzle at the gluing station moves down to dip glue from the gluing mechanism 6; the packaging station is arranged above the cover plate unloading station, and the suction nozzle at the packaging station moves down to dip the cover plate from the cover plate unloading station of the second turntable 42 to complete the packaging of the base and the cover plate; the inspection station is provided with an inspection mechanism 8, and since the base is sucked by the suction nozzle, the inspection mechanism 8 should be arranged below the inspection station; the product unloading station is provided with a unloading mechanism 5, and the suction nozzle moves down to place the product on the unloading mechanism 5, and the unloading mechanism 5 performs tape weaving.

[0061] Furthermore, the first turntable mechanism 3 further includes a nozzle lifting mechanism 33, and the number of the nozzle lifting mechanisms 33 is four, which are respectively arranged at the base loading station, the gluing station, the packaging station and the unloading station, so that the nozzles at the above four stations can move downward. The specific structure of the nozzle lifting mechanism 33 is not limited here, and any mechanism that can output linear motion, such as a cam mechanism, a screw mechanism, a cylinder mechanism, etc., is within the scope of this embodiment.

[0062] Optionally, see Fig.11 , the gluing mechanism 6 includes a glue disc rotating driving member 61, a glue disc 62 and a scraper 63. There is glue on the glue disc 62, and the glue disc rotating driving member 61 drives the glue disc 62 to rotate, and the glue also rotates on the glue disc 62. The scraper 63 is used to scrape the glue on the glue disc 62 to prevent uneven glue and ensure that the height of the glue surface at the gluing position of the base remains unchanged. The glue disc rotating driving member 61 can be a driving member that outputs rotational motion such as a motor. More specifically, when the glue disc 62 rotates, the scraper 63 remains stationary and always remains on the surface of the glue disc 62.

[0063] Furthermore, the rubber disc 62 is annular, and the scraper 63 has a groove matching the rubber disc 62. Since the rubber disc 62 rotates continuously, the annular rubber disc 62 prevents radial deviation when the rubber disc 62 rotates, and the center of the rubber disc 62 is always its rotation center, so the scraper 63 can scrape the glue at all times when it remains stationary. The groove of the scraper 63 can be arc-shaped, covering part of the surface of the rubber disc 62, to prevent the scraper 63 from interfering with the bottom plate when gluing.

[0064] Optionally, see Fig.12 In one embodiment of the four-claw positioning mechanism 72, the four-claw positioning mechanism 72 includes a positioning motor 721, a cam 722 disposed at the moving end of the positioning motor 721, four positioning claws 723 abutting against the outer wall of the cam 722, and an elastic member 724 for retracting the four positioning claws 723. When the positioning motor 721 is working, the cam 722 rotates to push open the four positioning claws 723, so that the four positioning claws 723 are opened, and the base is placed in the four positioning claws 723. The motor rotates to return the cam 722, and the elastic member 724 pulls back the four positioning claws 723, clamps the base, and positions the base.

[0065] Optionally, see Fig.13 The detection mechanism 8 includes a lens 81, a reflector 82 and a light source 83. The optical axis of the lens 81 is set horizontally, and the light source 83 is set below the product to illuminate the product. The image of the product is emitted by the reflector 82 and received by the lens 81. By analyzing the image received by the lens 81, it can be detected whether the product is qualified.

[0066] Optionally, the unloading mechanism 5 includes a swing plate mechanism 22 and a material box mechanism 21 .

[0067] The present invention further provides a packaging method, which can be applied to the packaging device in any of the above embodiments, and the packaging method comprises the following steps:

[0068] The base is loaded onto the first turntable mechanism 3 through the base loading mechanism 2;

[0069] The first turntable mechanism 3 drives the base to rotate to the gluing mechanism 6, so that the base is glued from the gluing mechanism 6;

[0070] The base is fed to the first turntable mechanism 3 through the cover plate feeding mechanism 1 and is sealed and pasted to the glued base;

[0071] The first turntable mechanism 3 transfers the packaged products to the inspection mechanism 8 to inspect whether they are qualified. The qualified products are transferred to the unloading mechanism 5 through the first turntable mechanism 3.

[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Packaging equipment, characterized in that include: Cover plate feeding mechanism, used for cover plate feeding; Base loading mechanism, used for loading the base; A gluing mechanism, used for dipping glue into the base; the gluing mechanism comprises a glue disc rotating driving member, a glue disc driven to rotate by the glue disc rotating driving member, and a scraper used for scraping glue on the glue disc; Testing mechanism, used to test whether the cover and base are properly pasted; A first turntable mechanism, used for receiving the base and rotating the base to the gluing mechanism for gluing, and also for receiving the cover plate and gluing the cover plate to the base; and A material unloading mechanism, used for receiving the product after being inspected by the inspection mechanism from the first turntable mechanism; The first turntable mechanism includes a first rotating drive member and a first turntable driven by the first rotating drive member, the first turntable has at least seven stations, each station has a suction nozzle for sucking the base, wherein the seven stations are a base loading station, a first positioning station, a gluing station, a second positioning station, a packaging station, a detection station and a product unloading station; the outlet of the base loading mechanism is arranged at the base loading station, the first positioning station and the second positioning station are both provided with four-claw positioning mechanisms, the gluing station is provided with the gluing mechanism, the detection station is provided with the detection mechanism, and the product unloading station is provided with the unloading mechanism.

2. The packaging device according to claim 1, characterized in that: The adhesive disc is in a circular shape, and the scraper has an arc-shaped notch matched with the adhesive disc.

3. The packaging device according to claim 1, characterized in that: The base loading mechanism includes a material box mechanism for taking out a material tray, a swing plate mechanism for receiving a material tray, a base direct vibration mechanism for transporting the base to the first turntable mechanism, and a base manipulator for transferring the base on the swing plate mechanism to the base direct vibration mechanism.

4. The packaging device according to claim 3, characterized in that: The material box mechanism includes at least one material box, a lifting assembly, a material picking assembly and a translation assembly, wherein one of the material boxes is placed at the moving end of the lifting assembly, the material box includes a plurality of stacked and spaced material trays, the material trays have a plurality of base accommodating cavities for placing bases, the lifting assembly is used to lift the material box for the material picking assembly to pick up materials, and the translation assembly is used to push away an empty material box whose base has been removed.

5. The packaging device according to claim 4, characterized in that: The material box mechanism also includes a support frame, which includes a base frame and an upper frame. The translation assembly is arranged on the base frame to push away an empty material box placed on the base frame, and the material picking assembly is fixed to the upper frame to grab a material tray in the material box suspended above the base frame.

6. The packaging device according to claim 3, characterized in that: The tray swing mechanism includes an XY moving module, a clamp that moves with the XY moving module and is used to position the tray, and a tray pushing assembly for fixing the tray. The clamp is arranged on one side of the first turntable mechanism, so that the first turntable mechanism grabs the base from the tray of the clamp.

7. The packaging device according to claim 1, characterized in that: The cover plate feeding mechanism includes a second turntable mechanism, the second turntable mechanism includes a second rotating drive member and a second turntable driven by the second rotating drive member, the second turntable has at least three stations, each station has a placement position for placing the cover plate, and the three stations are a cover plate feeding station, a cover plate positioning station and a cover plate unloading station; the outlet of the cover plate feeding mechanism is arranged at the cover plate feeding station, the cover plate positioning station is provided with a cover plate positioning mechanism, and the cover plate unloading station is arranged below the packaging station.

8. A packaging method, applied to the packaging device according to any one of claims 1 to 7, characterized in that: The following steps are involved: Loading the base onto the first turntable mechanism through the base loading mechanism; The first turntable mechanism drives the base to rotate to the gluing mechanism, so that the base is glued from the gluing mechanism; The base is fed to the first turntable mechanism through the cover plate feeding mechanism and is sealed and pasted to the glued base; The first turntable mechanism transfers the packaged products to the testing mechanism for testing whether they are qualified, and the products are transferred to the unloading mechanism through the first turntable mechanism.

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